Multifunctional hoisting platform for wind power tower foundation installation
By designing adjustable hook components and rapid adjustment mechanism, the problem of frequent replacement of hook heads on the hoisting platform for the foundation installation of the existing technology of wind power tower is solved, and the efficient, safe and rapid construction of the multi-function hoisting platform is achieved.
Patent Information
- Application Number
- CN202411481715.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-03-07
AI Technical Summary
The hoisting platform installed on the foundation of the existing wind power tower needs to be frequently replaced according to different parts of the tower, which increases operational complexity and safety risks, resulting in delays in construction progress.
A multi-function lifting platform is designed, using adjustable hook components. By combining rotating rods, draw ropes and limit blocks, the fixed seat of the hook is quickly adjusted to adapt to the lifting needs of different components and reduce the need for accessories to replace them.
The multifunctionality of the hoisting platform is realized, the complexity of operation and the possibility of human errors is reduced, the construction progress is significantly accelerated, the project delay caused by accessories replacement is avoided, and construction safety is improved.
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Figure CN119568879A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hoisting platforms, in particular to a multifunctional hoisting platform for installing a wind power tower foundation. Background Art
[0002] Wind turbine tower foundation installation is a key link in wind power project construction, which mainly involves firmly fixing the wind turbine tower to the ground to ensure the stability and safety of the wind turbine. The process usually includes the design and construction of the foundation, such as excavation, pouring concrete foundation and installing embedded parts. The foundation design needs to consider factors such as soil type, wind load and earthquake to ensure its bearing capacity; A hoisting platform is usually required, which is an advanced construction equipment designed to improve the installation efficiency and safety of wind power projects. It can hoist, position and install the tower and can quickly adapt to different site conditions. In addition, the platform is equipped with a high-precision hoisting system and safety monitoring device to ensure accurate and safe operation throughout the installation process. By using a hoisting platform, the foundation installation of the wind power tower can be completed more efficiently, significantly shortening the construction period, reducing labor costs, and improving the overall quality and safety of the project; However, in the prior art, the lifting platform installed on the foundation of the wind turbine tower usually needs to replace the hook head according to different parts of the tower when in use, so that professional personnel are required to replace the hook head, which increases the complexity of the operation, is prone to human errors, and requires extra time, which will cause delays in the construction progress and affect the overall progress of the project. In addition, there will be safety hazards in the process of replacing the hook head, such as reduced stability of the lifting equipment, which increases the risk of accidents. Therefore, a multifunctional lifting platform installed on the foundation of the wind turbine tower is proposed to solve the above problems. Summary of the invention
[0003] In view of the deficiencies of the prior art, the present invention provides a multifunctional hoisting platform for installing a wind turbine tower foundation, which solves the problem that the hoisting platform for installing a wind turbine tower foundation in the prior art usually needs to replace the hook head according to different parts of the tower when in use.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a multifunctional hoisting platform installed on the foundation of a wind power tower, comprising a base, a crane assembly is arranged on the top of the base, which is used to bear, elevate and rotate a hook assembly, four buckle assemblies are arranged inside the hook assembly, which are used to fix and limit four fixing seats, and a telescopic assembly is arranged inside the hook assembly, which is used to telescope the protection assembly; The hook assembly includes a mounting seat, the left and right sides of the bottom end of the mounting seat are fixedly connected to mounting frames, the bottom end of the mounting frame is provided with a strap, the upper side of the mounting seat is fixedly connected to a fixing frame, the left and right sides of the bottom end of the fixing frame are rotatably connected to balance wheels, and the front and rear sides of the balance wheel are connected to the fixing seat through steel ropes.
[0005] Preferably, the crane assembly includes a standard section, which is fixedly connected to the top of the base, an outer tower body is arranged outside the standard section, the top of the outer tower body is rotatably connected to a load-bearing seat, a cab is installed outside the load-bearing seat, the outer side of the load-bearing seat is rotatably connected to an outer sleeve frame, a plurality of fixed pulleys are installed outside the outer sleeve frame, a lifting rope is installed on the load-bearing seat and the fixed pulley, the bottom end of the lifting rope is fixedly connected to a connecting piece, and the bottom end of the connecting piece is fixedly connected to the top of the mounting seat.
[0006] Preferably, the buckle assembly includes two limit grooves, and the two limit grooves are respectively opened on the front and rear sides of the interior of the mounting seat, the limit grooves are internally slidably connected to a limit block, one end of the limit block is fixedly connected to a clamping block, the other end of the limit block is fixedly connected to a pull rope, the outer sleeve of the pull rope is provided with a spring, the adjacent sides of the two pull ropes are fixedly connected to a rotating rod, and clamping grooves are opened on the front and rear sides of the interior of the fixing seat, and the outer side of the clamping block is engaged with the inner side of the clamping groove.
[0007] Preferably, the telescopic assembly includes four electric push rods 1, and the four electric push rods 1 are respectively installed on the front and rear sides of the interior of the mounting seat, and the output ends of the electric push rods 1 on the front and rear sides are fixedly connected to the connecting frame, and the electric push rods 2 are installed on the left and right sides of the interior of the connecting frame, and the output ends of the electric push rods 2 are fixedly connected to the locking wheel.
[0008] Preferably, the protective assembly includes four hooks, and the four hooks are respectively wrapped around the outside of four locking wheels. The lower side of the hook is rotatably connected to a baffle, and a spring 2 is provided on the lower side of the hook. The outside of the hook is abutted against a lifting ring, and the bottom ends of the four lifting rings are fixedly connected to a protective net.
[0009] Preferably, the interior of the mounting seat is slidably connected to the exterior of the fixing seat, and the fixing seat is connected to a reserved hole of the wind power tower body by bolts.
[0010] Preferably, one end of the spring 1 is fixedly connected to the outside of the limiting block, and the other end of the spring 1 is fixedly connected to the inner wall of the limiting groove.
[0011] Preferably, the interior of the limiting groove is slidably connected to the exterior of the pull rope, and the interior of the limiting groove is rotatably connected to the exterior of the rotating rod.
[0012] Preferably, one end of the second spring is fixedly connected to the outside of the hook, and the other end of the second spring is fixedly connected to the outside of the baffle.
[0013] Preferably, the baffle is in contact with the end of the hook, and the hanging ring is hung on the hook through the hanging hole.
[0014] Working principle: First, confirm the installation position of the wind turbine tower foundation, connect multiple standard sections with the outer tower body to form the main frame of the crane, and then install the load-bearing seat, cab, outer sleeve, fixed pulley and lifting rope in sequence, so that the wind turbine tower can be hoisted through the hook assembly on the lifting rope; Secondly, the pull rope is driven to move by rotating the rotating rod, the pull rope drives the limit block to move, and the limit block drives the clamping block to move, so that the clamping block is disengaged from the clamping slot, so that the fixing seat can be taken out, and then the reserved holes on the tower and other parts are fixed by the bolts on the fixing seat, so as to start the crane assembly to hoist, position and install the tower and other parts; Thirdly, after the installation of the tower is completed, the fixing seat is placed inside the mounting seat, and the limit block and the clamping block are reset through the elastic action of the spring 1, so that the clamping block is engaged with the clamping slot, so that the fixing seat is fixed, and then the blades and other parts can be tied with the straps on the mounting frame, so that the crane assembly is started to hoist, position and install the blades and other parts; At the same time, the first electric push rod is started to drive the connecting frame to a suitable position, and the second electric push rod is started to drive the locking wheel to a suitable position, so that the hook is pulled downward by the locking wheel, thereby driving the protective net on the lifting ring to drop to the bottom of the corresponding tower, blades and other parts, so as to collect the debris and other impurities adhering to the construction site on the tower, blades and other parts, and prevent them from falling and endangering the safety of the workers; Finally, by pressing the baffle plate to move downward, the lifting ring can be conveniently taken out to clean and maintain the protective net, and the lifting ring on the cleaned and maintained protective net is placed in the hook, so that the baffle plate can be reset through the elastic action of spring 2, thereby preventing the lifting ring from falling off.
[0015] The present invention provides a multifunctional hoisting platform for the installation of wind power tower foundation. It has the following beneficial effects: The present invention can adapt to the lifting requirements of different components through the hook assembly to achieve a multifunctional effect, thereby eliminating the need to frequently replace accessories. Operators can greatly save time, reduce equipment adjustment and waiting time, ensure the continuity of the lifting process, significantly speed up the construction progress, and avoid project delays due to replacement of accessories.
[0016] By rotating the rotating rod, pull rope and limit block, the user can quickly adjust the fixing seat of the hook and directly lift the tower or blades without complicated hook head replacement operations, thereby reducing the complexity of operation and the possibility of human error.
[0017] 3. The present invention can adjust the protection range through the electric push rod 1 and the electric push rod 2, so as to adapt to the protection of different tower components, and further effectively prevent impurities such as gravel from falling from a height, thereby reducing the risk of injury to on-site workers.
[0018] 4. The present invention can conveniently take out, clean and maintain the protective net through the elastic action of the lifting ring, baffle and spring, and can provide anti-fall protection for the lifting ring to ensure its effectiveness. The protective net is made of transparent and flexible material to ensure visibility without affecting the observation of the surrounding environment and the installation of the wind power tower. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A perspective view of the present invention; Figure 2 for Figure 1 The enlarged view of point A in the middle; Figure 3 It is a schematic diagram of the outer tower structure of the present invention; Figure 4 for Figure 3 The enlarged view of point B in the middle; Figure 5 It is a schematic diagram of the structure of the connecting frame of the present invention; Figure 6 for Figure 5 Enlarged view of point C in the middle; Figure 7 It is a schematic diagram of the pull rope structure of the present invention; Figure 8 for Figure 7 Enlarged view of point D in the middle.
[0020] Among them, 1. base; 2. crane assembly; 201. standard section; 202. outer tower; 203. load-bearing seat; 204. cab; 205. outer sleeve; 206. fixed pulley; 207. lifting rope; 208. connecting piece; 3. hook assembly; 301. mounting seat; 302. mounting frame; 303. binding; 304. fixing frame; 305. balancing wheel; 306. fixing seat; 4. buckle assembly ; 401, limit slot; 402, spring one; 403, limit block; 404, clamping block; 405, clamping slot; 406, pull rope; 407, rotating rod; 5, telescopic component; 501, electric push rod one; 502, connecting frame; 503, electric push rod two; 504, locking wheel; 6, protection component; 601, hook; 602, baffle; 603, spring two; 604, lifting ring; 605, protection net. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example: Please see the attached Figure 1 - Attachment Figure 8 An embodiment of the present invention provides a multifunctional lifting platform for installing a wind power tower foundation, including a base 1. A crane assembly 2 is arranged on the top of the base 1, which is used to bear, lift and rotate a hook assembly 3. Four buckle assemblies 4 are arranged inside the hook assembly 3, which are used to fix and limit four fixing seats 306. A telescopic assembly 5 is arranged inside the hook assembly 3, which is used to telescope the protection assembly 6.
[0023] Specifically, the base 1 serves as the supporting part of the lifting platform, which ensures that the platform can stand stably on the ground or the installation position. The crane component 2 is installed on the top of the base 1. The main function of the crane component 2 is to bear, lift and rotate the hook component 3. The hook component 3 is suspended and carried by the crane component 2. The hook component 3 is used to carry and lift various components or tools in the tower foundation. The buckle component 4 is arranged inside the hook component 3, which can accurately fix the four fixed seats 306 and ensure the stability of the fixed seats 306 to prevent displacement or instability during the lifting process. The telescopic component 5 is arranged inside the hook component 3. The main function is to perform telescopic operations on the protective component 6. The protective component 6 can provide protection for the ground workers during the lifting process to prevent the gravel or other impurities on the construction site from adhering to the hoisted object. The telescopic component 5 adjusts the telescopic length of the protective component 6 through a hydraulic system or mechanical transmission to meet the needs of different lifting tasks.
[0024] Please see attached Figure 2 and attached Figure 4 The hook assembly 3 includes a mounting seat 301, and the left and right sides of the bottom end of the mounting seat 301 are fixedly connected to the mounting frame 302, the bottom end of the mounting frame 302 is provided with a strap 303, the upper side of the mounting seat 301 is fixedly connected to the fixing frame 304, the left and right sides of the bottom end of the fixing frame 304 are rotatably connected to the balancing wheel 305, the front and rear sides of the balancing wheel 305 are connected to the fixing seat 306 through steel ropes, the inside of the mounting seat 301 is slidably connected to the outside of the fixing seat 306, and the fixing seat 306 is connected to the reserved hole of the wind power tower body through bolts.
[0025] Specifically, the mounting base 301 serves as the basis of the entire hook assembly 3, providing support and stability. The mounting frame 302 is fixedly connected to the left and right sides of the bottom end of the mounting base 301 to form a stable support structure. The strap 303 is arranged at the bottom end of the mounting frame 302, so that the blades and other parts can be directly bound and fixed. The fixing frame 304 can evenly distribute the load of the hook to the mounting base 301. The balance wheel 305 is rotatably connected to the fixing frame 304. The fixing base 306 is connected to the front and rear sides of the balance wheel 305 through a steel rope. The friction of the fixing base 306 during use is reduced by rotation, ensuring that the fixing base 306 maintains an appropriate height and position during operation. It is connected to the reserved holes of the wind turbine tower body through bolts to ensure that the fixing base 306 can be firmly fixed on the wind turbine tower body to ensure safety and stability.
[0026] Please see attached Figure 1 and attached Figure 3The crane assembly 2 includes a standard section 201, which is fixedly connected to the top of the base 1. An outer tower body 202 is arranged outside the standard section 201. The top of the outer tower body 202 is rotatably connected to a load-bearing seat 203. A cab 204 is installed outside the load-bearing seat 203. An outer peripheral sleeve 205 is rotatably connected to the outer side of the load-bearing seat 203. A plurality of fixed pulleys 206 are installed outside the peripheral sleeve 205. A lifting rope 207 is installed on the load-bearing seat 203 and the fixed pulley 206. The bottom end of the lifting rope 207 is fixedly connected to a connecting piece 208. The bottom end of the connecting piece 208 is fixedly connected to the top of the mounting seat 301.
[0027] Specifically, the standard section 201 serves as the main structure of the crane, providing necessary support and stability. The outer tower body 202 extends the height of the standard section 201 to form the tower body part of the crane, thereby enhancing the working height and operating range of the crane. The load-bearing seat 203 serves as the load-bearing structure of the crane, capable of bearing the weight of the hoisted object and distributing it to the tower body and the foundation. The cab 204 is provided for the operator to control the operation of the crane to ensure the normal operation and safety of the crane. The outer sleeve 205 increases the structural stability of the crane and provides additional support points. The fixed pulley 206 reduces friction by changing the direction of the hoisting rope 207 to enhance the lifting capacity of the crane. The connector 208 serves as the connection point between the hoisting rope 207 and the load to ensure a firm connection of the hoisted object.
[0028] Please see attached Figure 4 , Attachment Figure 7 and attached Figure 8 The buckle assembly 4 includes two limit grooves 401, which are respectively opened on the front and rear sides of the interior of the mounting seat 301, the interior of the limit groove 401 is slidably connected to the limit block 403, one end of the limit block 403 is fixedly connected to a clamping block 404, and the other end of the limit block 403 is fixedly connected to a pull rope 406, the interior of the limit groove 401 is slidably connected to the outside of the pull rope 406, the outside of the pull rope 406 is sleeved with a spring 1 402, one end of the spring 1 402 is fixedly connected to the outside of the limit block 403, and the other end of the spring 1 402 is fixedly connected to the inner wall of the limit groove 401, the adjacent side of the two pull ropes 406 is fixedly connected to a rotating rod 407, the interior of the limit groove 401 is rotatably connected to the outside of the rotating rod 407, and clamping grooves 405 are opened on the front and rear sides of the interior of the fixing seat 306, and the outside of the clamping block 404 is clamped with the inside of the clamping groove 405.
[0029] Specifically, there is a limit groove 401 on each of the front and rear sides of the mounting seat 301, which provides a sliding path for the limit block 403 and limits its range of motion to prevent it from exceeding the set working position. It can slide freely in the limit groove 401 and adjust its position by pulling the pull rope 406. One end of a spring 402 is fixed to the outside of the limit block 403, and the other end is fixed to the inner wall of the limit groove 401, so that the spring 402 can provide a stable restoring force to ensure that the limit block 403 can return to its original position after being pulled, thereby achieving automatic resetting, and then the rotation of the rotating rod 407 can drive the pull ropes 406 on both sides to move. Slots 405 are provided on the front and rear sides of the fixing seat 306, and the outside of the block 404 is engaged with the inside of the slot 405 to prevent the fixing seat 306 from accidental displacement during use.
[0030] Please see attached Figure 5 The telescopic component 5 includes four electric push rods 501, which are respectively installed on the front and rear sides of the mounting base 301. The output ends of the electric push rods 501 on the front and rear sides are fixedly connected to the connecting frame 502. The connecting frame 502 has electric push rods 503 installed on the left and right sides inside. The output ends of the electric push rods 503 are fixedly connected to the locking wheel 504.
[0031] Specifically, the electric push rod 1 501 is responsible for the telescopic action to adjust the overall length of the telescopic component 5. The design of the front and rear sides can provide better stability and balance. The connecting frame 502 plays a role of connection and support. The electric push rod 2 503 is responsible for the telescopic action, and its telescopic action drives the locking wheel 504 to extend. Through the locking wheel 504, the hook 601 can be prevented from accidentally falling off when subjected to force, and the length of the hook 601 can be controlled.
[0032] Please see attached Figure 5 and attached Figure 6 The protective component 6 includes four hooks 601, and the four hooks 601 are respectively wrapped around the outside of the four locking wheels 504. The lower side of the hook 601 is rotatably connected with a baffle 602, and the baffle 602 abuts against the end of the hook 601. A spring 2 603 is provided on the lower side of the hook 601, and one end of the spring 2 603 is fixedly connected to the outside of the hook 601, and the other end of the spring 2 603 is fixedly connected to the outside of the baffle 602. A hanging ring 604 abuts against the outside of the hook 601, and the hanging ring 604 is suspended on the hook 601 through a hanging hole. The bottom ends of the four hanging rings 604 are fixedly connected with a protective net 605, and the protective net 605 is made of a transparent and flexible material.
[0033] Specifically, the hook 601 is mainly used to firmly connect the protection component 6 to the locking wheel 504. They are firmly mounted by winding around the outside of the locking wheel 504. The baffle 602 is rotatably connected to the lower side of the hook 601 to limit the lifting ring 604. The spring 2 603 is connected between the hook 601 and the baffle 602 to provide restoring force for the baffle 602. The protection net 605 is intended to provide safety protection to prevent impurities such as construction site debris adhered to components such as the tower and blades from falling. The use of transparent materials can ensure visibility without affecting the observation of the surrounding environment.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional hoisting platform for installing a wind power tower foundation, comprising a base (1), characterized in that: A crane assembly (2) is arranged at the top of the base (1) for bearing, lifting and rotating the hook assembly (3); four buckle assemblies (4) are arranged inside the hook assembly (3) for fixing and limiting the four fixing seats (306); a telescopic assembly (5) is arranged inside the hook assembly (3) for telescoping the protection assembly (6); The hook assembly (3) comprises a mounting seat (301), the left and right sides of the bottom end of the mounting seat (301) are fixedly connected to mounting frames (302), the bottom end of the mounting frame (302) is provided with a strap (303), the upper side of the mounting seat (301) is fixedly connected to a fixing frame (304), the left and right sides of the bottom end of the fixing frame (304) are rotatably connected to a balancing wheel (305), and the front and rear sides of the balancing wheel (305) are connected to the fixing seat (306) via steel ropes.
2. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 1, characterized in that: The crane assembly (2) comprises a standard section (201), wherein the standard section (201) is fixedly connected to the top of a base (1), an outer tower body (202) is arranged outside the standard section (201), the top of the outer tower body (202) is rotatably connected to a load-bearing seat (203), a cab (204) is installed outside the load-bearing seat (203), an outer peripheral sleeve (205) is rotatably connected to the outer side of the load-bearing seat (203), a plurality of fixed pulleys (206) are installed outside the outer peripheral sleeve (205), a suspension rope (207) is installed on the load-bearing seat (203) and the fixed pulley (206), the bottom end of the suspension rope (207) is fixedly connected to a connecting piece (208), and the bottom end of the connecting piece (208) is fixedly connected to the top of a mounting seat (301).
3. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 1, characterized in that: The buckle assembly (4) comprises two limit grooves (401), the two limit grooves (401) are respectively arranged on the front and rear sides of the interior of the mounting seat (301), the limit grooves (401) are slidably connected to the limit blocks (403) inside, one end of the limit block (403) is fixedly connected to a clamping block (404), the other end of the limit block (403) is fixedly connected to a pull rope (406), the outside of the pull rope (406) is sleeved with a spring 1 (402), the adjacent sides of the two pull ropes (406) are fixedly connected to a rotating rod (407), the front and rear sides of the interior of the fixing seat (306) are both provided with clamping grooves (405), the outside of the clamping block (404) is clamped with the inside of the clamping groove (405).
4. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 1, characterized in that: The telescopic assembly (5) comprises four electric push rods (501), which are respectively mounted on the front and rear sides of the mounting seat (301), and the output ends of the electric push rods (501) on the front and rear sides are fixedly connected to a connecting frame (502), and the electric push rods (503) are mounted on the left and right sides of the connecting frame (502), and the output ends of the electric push rods (503) are fixedly connected to a locking wheel (504).
5. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 4, characterized in that: The protection component (6) comprises four hooks (601), the four hooks (601) are respectively wound around the outside of four locking wheels (504), the lower side of the hook (601) is rotatably connected to a baffle (602), the lower side of the hook (601) is provided with a second spring (603), the outside of the hook (601) is abutted against a lifting ring (604), and the bottom ends of the four lifting rings (604) are fixedly connected to a protection net (605).
6. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 1, characterized in that: The interior of the mounting seat (301) is slidably connected to the exterior of the fixing seat (306), and the fixing seat (306) is connected to a reserved hole of the wind power tower body via bolts.
7. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 3, characterized in that: One end of the spring one (402) is fixedly connected to the outside of the limiting block (403), and the other end of the spring one (402) is fixedly connected to the inner wall of the limiting groove (401).
8. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 3, characterized in that: The interior of the limiting groove (401) is slidably connected to the exterior of the pull rope (406), and the interior of the limiting groove (401) is rotatably connected to the exterior of the rotating rod (407).
9. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 5, characterized in that: One end of the second spring (603) is fixedly connected to the outside of the hook (601), and the other end of the second spring (603) is fixedly connected to the outside of the baffle (602).
10. The multifunctional hoisting platform for installing a wind power tower foundation according to claim 5, characterized in that: The baffle (602) is in contact with the end of the hook (601), and the hanging ring (604) is hung on the hook (601) through the hanging hole.
Citation Information
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