Integrated evaporator

By setting a hydrophilic film and water guide tank design on the evaporator fins, the problem of water droplets and water bridges on the fins affecting the refrigeration effect is solved, achieving more efficient heat exchange and reducing the risk of frosting.

CN222579035UActive Publication Date: 2025-03-07FOSHAN ZIMEI ELECTRIC APPLIANCE IND CO LTD
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Patent Information

Application Number
CN202420458566.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-03-07
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The water droplets and water bridges formed on existing evaporator fins affect the contact between the fins and air, reduce the refrigeration effect, and may cause frosting on the surface of the evaporator, affecting the refrigeration performance.

Method used

An integrated evaporator is designed, with a hydrophilic film arranged on the fins, and the edge position of the hydrophilic film extends to the edge of the fins to form a water guide groove, and a drain port is provided on the lower side of the fins so that the condensed water diffuses to the edge along the hydrophilic film and discharges through the water guide groove.

Benefits of technology

The formation of water bridges between the fins is effectively avoided, the heat exchange effect of the evaporator is improved, the impact of condensate on the evaporator performance is reduced, and the risk of frosting is reduced by accelerating drainage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated evaporator, which relates to the technical field of evaporators and comprises a base, an evaporation coil is arranged on the base, the evaporation coil is provided with an input end and an output end, and a plurality of fins are sleeved on the evaporation coil. Hydrophilic films are arranged on the fins, and the edge positions of the hydrophilic films extend to the edge positions of the fins; the edges of the fins are provided with covered edges, and water guide grooves are formed between the covered edges and the fins. Openings are reserved in the covering edges on the lower sides of the fins and serve as water outlets. The design that the hydrophilic films are arranged on the fins and matched with the water guide grooves in the edges of the fins is adopted, so that condensed water formed on the fins can be rapidly diffused to the edge positions along the hydrophilic films and flow downwards along the water guide grooves till being discharged from the water outlet, and the situation that a water bridge is formed between the fins due to the condensed water can be effectively avoided; and the influence on the heat exchange effect of the evaporator is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of evaporators, in particular to an integrated evaporator. Background Art

[0002] For refrigeration equipment, the finned evaporator is an important component. The fins and evaporation tubes are combined into an integrated structure. The evaporator circulates air through the fan to cool the storage cavity of the refrigeration equipment. During operation, water droplets will form on the fins of the evaporator, and water bridges may form between adjacent fins, affecting the contact between the fins and the surrounding air, thereby reducing the cooling effect. In addition, the temperature of the evaporator surface is low, and the moisture in the air may even cause frost on the evaporator surface. These situations will directly affect the refrigeration performance of the refrigeration equipment, resulting in reduced refrigeration efficiency and increased energy consumption of the refrigeration equipment. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides an integrated evaporator.

[0004] The technical solution adopted by the utility model to solve its technical problems is: to provide an integrated evaporator, including a base, on which an evaporating coil is arranged, the evaporating coil has an input end and an output end, and a plurality of fins are sleeved on the evaporating coil; a hydrophilic film is arranged on the fin, and the edge position of the hydrophilic film extends to the edge position of the fin; a rim is arranged at the edge position of the fin, and a water guide groove is formed between the rim and the fin; an opening is left on the rim at the lower side of the fin as a drain outlet.

[0005] According to the integrated evaporator provided by the utility model, by adopting a hydrophilic film on the fin and a water guide groove design on the edge of the fin, at least the following technical effects are achieved: the condensed water formed on the fin can quickly diffuse to the edge along the hydrophilic film and flow downward along the water guide groove until it is discharged from the drain port, which can effectively avoid the influence on the heat exchange effect of the evaporator caused by the formation of a water bridge between the fins by the condensed water.

[0006] As some preferred embodiments of the present invention, the edge binding is formed by bending or stamping.

[0007] As some preferred embodiments of the present invention, the cross-section of the hemming is a "V"-shaped structure.

[0008] As some preferred embodiments of the utility model, fin through holes are provided on the fins, the evaporating coils penetrate into the fin through holes, and the edges of the fin through holes have through hole reinforcement edges.

[0009] As some preferred embodiments of the present invention, the fins are of a corrugated plate structure.

[0010] As some preferred embodiments of the present invention, the fins are made of aluminum sheets.

[0011] As some preferred embodiments of the present utility model, a pipe opening reinforcement plate is arranged between the input end and the output end of the evaporating coil and the base.

[0012] As some preferred embodiments of the present utility model, a mounting seat is provided at the lower side of the base, and a mounting hole is provided on the mounting seat.

[0013] As some preferred embodiments of the utility model, a spring sheet is arranged on the upper side of the base, and a pendulum is arranged on the spring sheet.

[0014] As some preferred embodiments of the present invention, the spring sheet and the base are an integrally formed structure.

[0015] The beneficial effects of the utility model are:

[0016] 1. The hydrophilic film on the fins can make the condensed water on the fins diffuse in time, and it is not easy for water droplets to condense on the fins to form water bridges, which will affect the heat exchange effect of the evaporator;

[0017] 2. The condensed water formed on the fins can quickly diffuse to the edge along the hydrophilic membrane and flow down along the water guide groove until it is discharged from the drain port, which has the effect of accelerating the drainage of the fins;

[0018] 3. The edging design not only strengthens the structural strength of the fins, but also helps fix the hydrophilic membrane on the fins, making it difficult for the hydrophilic membrane to separate from the fins.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0021] Figure 1 It is a left view of the utility model;

[0022] Figure 2 It is the front view of the utility model;

[0023] Figure 3 It is a front view of the fin in the utility model;

[0024] Figure 4It is an enlarged view of the drainage port position of the fin in the utility model.

[0025] Reference numerals:

[0026] Base 100, nozzle reinforcement plate 110, mounting seat 120, spring 130, pendulum 140; evaporating coil 200; fin 300, edging 310, water guide groove 311, drain port 320, fin through hole 330, through hole reinforcement edge 331; hydrophilic membrane 400. DETAILED DESCRIPTION

[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In the description of the present utility model, the meaning of "a plurality" is more than two, and "greater than", "less than", "exceed" etc. are understood to exclude the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0030] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0031] Figure 1 It is a left view of an embodiment of the utility model. Figure 2 This is a front view of an embodiment of the utility model, referring to Figure 1 , Figure 2 One embodiment of the utility model provides an integrated evaporator.

[0032] Furthermore, the evaporator of the utility model includes a base 100, which is the main structure of the evaporator of the utility model. An evaporation coil 200 is arranged on the base 100, and the evaporation coil 200 has an input end and an output end, and a refrigerant flows in the evaporation coil 200. A plurality of fins 300 are arranged on the evaporation coil 200 to transfer heat with the refrigerant in the evaporation coil 200.

[0033] Further, refer to Figure 3 , Figure 4 The fin 300 is provided with a hydrophilic film 400, and the edge of the hydrophilic film 400 extends to the edge of the fin 300. The hydrophilic film 400 can not only improve the corrosion resistance of the fin 300, but also make the condensed water on the fin 300 quickly spread along the hydrophilic film 400 to the edge of the hydrophilic film 400, and will not condense into water drops.

[0034] Furthermore, the edge of the fin 300 is provided with a rim 310, and a water guide groove 311 is formed between the rim 310 and the fin 300 to guide water droplets scattered on the edge of the hydrophilic film 400. In addition, the design of the rim 310 not only strengthens the structural strength of the fin 300, but also helps to fix the hydrophilic film 400 on the fin 300, so that the hydrophilic film 400 and the fin 300 are not easily separated.

[0035] Furthermore, an opening is left on the edge 310 at the lower side of the fin 300 as a drain port 320 for draining water droplets.

[0036] In actual operation, the low-temperature refrigerant in the evaporating coil 200 exchanges heat with the outside air through the fins 300. Once condensed water is on the fins 300, it can quickly diffuse along the hydrophilic membrane 400 to the edge of the hydrophilic membrane 400 and flow downward along the water guide groove 311, accelerating the drainage until it is discharged from the drain port 320 at the lower side.

[0037] It must be noted that the evaporator of the present invention does not require the fins 300 to be completely dry, but only needs to ensure that water on the fins 300 does not condense on the surface and affect the contact between the fins 300 and the surrounding air.

[0038] In some embodiments, if the fins 300 are arranged vertically, the condensed water mainly flows downward along the vertical water guide grooves 311 on the left and right sides, and is discharged from the drain port 320 on the lower side; if the fins 300 are arranged horizontally, the condensed water flows downward and then spreads to the left and right sides along the lower water guide grooves 311, and is discharged from the drain port 320 on the lower side.

[0039] Some embodiments, see Figure 4The edge 310 is formed by bending or stamping, which facilitates the processing of the edge 310. After the hydrophilic film 400 is attached or placed on the fin 300, the structure is processed by bending or stamping to make the edge 310 clamp the edge of the hydrophilic film 400, so that the hydrophilic film 400 is not easily separated from the fin 300.

[0040] In some embodiments, the cross section of the edge 310 is a “V”-shaped structure. The edge 310 with this structure is not only more solid, but also more conducive to processing the water channel 311 .

[0041] Some embodiments, see Figure 3 The fin 300 is provided with a fin through hole 330, and the evaporating coil 200 is inserted into the fin through hole 330. The edge of the fin through hole 330 has a through hole reinforcement edge 331. The through hole reinforcement edge 331 can not only strengthen the structural strength of the fin through hole 330, but also improve the connection structure between the fin 300 and the evaporating coil 200.

[0042] Some embodiments, see Figure 1 The fin 300 is a corrugated plate structure. This design can increase the contact area between the fin 300 and the outside air, thereby improving the heat exchange efficiency.

[0043] It must be noted that, under the premise that the plasticity of the material of the fin 300 meets the requirements, the corrugated plate design of the fin 300 does not affect the processing of the edge 310 and the water guide groove 311.

[0044] In addition, if the curvature of the corrugated structure of the fin 300 is not large, it will not affect the water flow guiding effect of the water guide groove 311. When the curvature of the fin 300 is large, the water in the water guide groove 311 can directly flow out from the arc-shaped convex part of the fin 300, which can still play a role in accelerating drainage.

[0045] In some embodiments, the fins 300 are made of aluminum sheets, which facilitates the processing of the fins 300 and ensures the heat exchange efficiency of the fins 300 .

[0046] Some embodiments, see Figure 2 A pipe mouth reinforcement plate 110 is arranged between the input end and the output end of the evaporating coil 200 and the base 100 to fix the input end and the output end position of the base 100 from which the evaporating coil 200 extends, so as to ensure that the external pipes of the input end and the output end of the evaporating coil 200 will not be loosened.

[0047] Some embodiments, see Figure 1 , Figure 2 A mounting seat 120 is disposed at the lower side of the base 100 , and a mounting hole is disposed on the mounting seat 120 . The evaporator of the utility model is fixedly installed by screws on the mounting hole of the mounting seat 120 .

[0048] In some embodiments, a spring sheet 130 is disposed on the upper side of the base 100, and a pendulum 140 is disposed on the spring sheet 130, so that the pendulum 140 can swing along the spring sheet 130. In actual operation, the evaporator of the utility model often generates vibrations when the device is working, and the swinging back and forth of the pendulum 140 and the spring sheet 130 can amplify the vibration, so that the water on the fin 300 can flow down more easily.

[0049] In this embodiment, optionally, the spring piece 130 and the base 100 are integrally formed to facilitate processing.

[0050] In this embodiment, optionally, the spring piece 130 and the base 100 can be connected by screws or other means.

[0051] In the description of this specification, the description with reference to the terms "some embodiments" or "it is conceivable that" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0052] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. An integrated evaporator, comprising a base (100), an evaporation coil (200) being arranged on the base (100), the evaporation coil (200) having an input end and an output end, a plurality of fins (300) being sleeved on the evaporation coil (200), characterized in that: The fin (300) is provided with a hydrophilic film (400), and the edge position of the hydrophilic film (400) extends to the edge position of the fin (300); The fin (300) is provided with an edge (310) at the edge position, and a water guide groove (311) is formed between the edge (310) and the fin (300); An opening is left on the edge (310) at the lower side of the fin (300) as a drainage port (320).

2. The integrated evaporator according to claim 1, characterized in that: The edge (310) is formed by bending or stamping.

3. An integrated evaporator according to claim 1 or 2, characterized in that: The cross section of the edge wrapping (310) is a "V"-shaped structure.

4. The integrated evaporator according to claim 1, characterized in that: The fin (300) is provided with a fin through hole (330), the evaporating coil (200) penetrates into the fin through hole (330), and the edge of the fin through hole (330) is provided with a through hole reinforcement edge (331).

5. The integrated evaporator according to claim 1, characterized in that: The fin (300) is a corrugated plate structure.

6. The integrated evaporator according to claim 1, characterized in that: The fins (300) are made of aluminum sheets.

7. The integrated evaporator according to claim 1, characterized in that: A pipe opening reinforcement plate (110) is arranged between the input end and the output end of the evaporation coil (200) and the base (100).

8. The integrated evaporator according to claim 1, characterized in that: A mounting seat (120) is arranged on the lower side of the base (100), and a mounting hole is arranged on the mounting seat (120).

9. The integrated evaporator according to claim 1, characterized in that: A spring sheet (130) is arranged on the upper side of the base (100), and a pendulum (140) is arranged on the spring sheet (130).

10. The integrated evaporator according to claim 9, characterized in that: The spring sheet (130) and the base (100) are an integrally formed structure.