New energy vehicle fast charging cable
By installing heat dissipation parts and thermal conduction rings in the insulating sleeve of the fast charging cable of the new energy vehicle, and combining thermal fin plates and protective parts, the cable's pressure resistance and heat dissipation problems are solved, and the durability of the cable is improved.
Patent Information
- Application Number
- CN202421327522.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing fast charging cables of new energy vehicles have weak pressure resistance and protection effects when subjected to unexpected impacts. Due to the large current flow, the cable itself has high thermal efficiency, but the simple multi-layer structure causes untimely heat dissipation.
The insulating sleeve is built-in heat dissipation parts and thermal conduction rings, combined with thermal fin plates and protective parts, forming a multi-layer structure to improve the heat dissipation and compression resistance of the cable.
By quickly conducting and dissipating heat, the current flow and pressure resistance of the cable are improved, and the durability of the cable is extended.
Smart Images

Figure CN222580829U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a fast-charging cable for new energy vehicles. Background Art
[0002] As we all know, the new energy vehicle fast charging cable is a cable used to connect new energy vehicles and charging piles, designed to provide high-power fast charging capabilities. With the popularization of new energy vehicles and the development of charging technology, fast charging cables have become an important part of achieving fast charging.
[0003] A cable for fast charging of new energy medium-sized vehicles was disclosed in a utility model patent with patent authorization announcement number CN202067579U. The cable core includes: two fast charging cores arranged in twisted pairs, a control core group is provided in the gap on one side of the two fast charging cores, and a grounding core is provided in the gap on the other side, and a slow charging core is arranged between the grounding core and each fast charging core; a PP filling rope is provided in the gap of the cable core, and a first isolation layer of non-woven fabric is wrapped around the cable core and the PP filling rope, and the outermost layer of the cable is the outer sheath; the center of the control core group is composed of four control wire cores twisted together, and a PP filling rope is provided in the twisted gap. The outer layer of the control core group is provided with a second isolation layer wrapped with aluminum foil, a tinned copper wire braided shielding sleeve and an inner sheath layer in sequence.
[0004] However, the existing fast-charging cables for new energy vehicles also have certain shortcomings. First, the existing fast-charging cables for new energy vehicles mostly use insulating sleeves, shielding sleeves and other structures to complete the protection of the inner conductor. Due to the influence of external environmental factors, when the cable is subjected to unexpected impact, the cable's compression resistance and protection effect are relatively weak;
[0005] Secondly, the existing fast-charging cables for new energy vehicles have a large current flow, which makes the cables themselves more efficient in generating heat. However, the simple multi-layer structure makes it easy for the cables to dissipate heat in an untimely manner, resulting in poor cable operation. Utility Model Content
[0006] The purpose of the utility model is to provide a new energy vehicle fast charging cable, which solves the problem that the existing new energy vehicle fast charging cables mostly use insulating sleeves, shielding sleeves and other structures to complete the protection of the inner conductor, and due to the influence of external environmental factors, when the cable is subjected to unexpected impact, the cable's compression resistance and protection effect are weak; and solves the problem that the existing new energy vehicle fast charging cables have a large current flow, which makes the cable's own heat generation efficiency higher, while the simple multi-layer structure makes it easy for the cable to dissipate heat in time.
[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a new energy vehicle fast charging cable, comprising an insulating sleeve, a heat sink is fixedly connected to the inside of the insulating sleeve, a heat sink is fixedly connected to the surface of the heat sink, a heat conductive ring is fixedly connected to the lower end of the heat sink, a support is fixedly sleeved on the inner wall of the heat conductive ring, a heat conductive fin is fixedly connected to the surface of the support, the heat conductive fin is fixedly connected to the heat conductive ring, a shielding sleeve is fixedly connected to the inner wall of the support, an inner conductor is fixedly connected to the inner wall of the shielding sleeve, and a protective member is fixedly connected to the inner wall of the insulating sleeve.
[0008] Preferably, the insulating sleeve is made of cross-linked polyethylene material, and the shielding sleeve is made of annealed copper wire braided mesh material. By setting the cross-linked polyethylene material and the annealed copper wire material, the insulating sleeve and the shielding sleeve have good insulation and electromagnetic shielding effects.
[0009] Preferably, two heat sinks are provided, and the two heat sinks are symmetrically distributed on the insulating sleeve. The heat sink is made of aluminum oxide. Heat can be dissipated through the setting of the heat sink, and the aluminum oxide material has good heat dissipation performance.
[0010] Preferably, there are multiple heat dissipation bumps, which are arranged in a ring array on the heat sink. The heat dissipation bumps are made of heat dissipation silicone grease. The heat dissipation of the heat sink can be assisted by the setting of the heat dissipation bumps, and the heat dissipation silicone grease material has good heat dissipation properties.
[0011] Preferably, a plurality of the heat-conducting fins are provided, and the plurality of the heat-conducting fins are arranged in a circular array on the support member. The heat-conducting fins are made of thermal grease. Through the provision of the heat-conducting fins, heat can be quickly conducted, and the thermal grease material has good thermal conductivity.
[0012] Preferably, the heat-conducting ring is in the shape of a circular ring as a whole and is made of a copper-based composite material. Through the arrangement of the heat-conducting ring, heat can be conducted, and the copper-based composite material has good thermal conductivity.
[0013] Preferably, a plurality of the protective members are provided, and the plurality of the protective members are arranged in a circular array on the insulating sleeve. The protective members are made of rubber material. Through the provision of the protective members, the inner conductor can be protected, and the rubber material has good impact resistance.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model can quickly conduct the heat generated by the inner conductor through the arrangement of the heat-conducting fin plate and the heat-conducting ring. Under the action of the heat dissipation member and the heat dissipation convex point, the heat can be quickly dissipated to improve the current flow effect of the cable.
[0016] 2. The utility model can improve the compression resistance of the inner conductor by setting the supporting member, and release the unexpected impact force under the action of the protective member, thereby protecting the inner conductor and improving the durability of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0018] Figure 2 For the utility model Figure 1 A sectional perspective view of
[0019] Figure 3 For the utility model Figure 1 A front view of
[0020] Figure 4 For the utility model Figure 2 A magnified image of point A;
[0021] Figure 5 For the utility model Figure 3 Enlarged view of point B.
[0022] In the figure: 1. Insulating sleeve; 2. Heat sink; 3. Heat sink bump; 4. Heat conductive ring; 5. Support member; 6. Heat conductive fin plate; 7. Shielding sleeve; 8. Inner conductor; 9. Protective member. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 A new energy vehicle fast charging cable comprises an insulating sleeve 1, a heat sink 2 is fixedly connected inside the insulating sleeve 1, a heat sink 2 is fixedly connected to the surface of the heat sink 2, a heat conducting ring 4 is fixedly connected to the lower end of the heat sink 2, a support member 5 is fixedly sleeved on the inner wall of the heat conducting ring 4, a heat conducting fin plate 6 is fixedly connected to the surface of the support member 5, the heat conducting fin plate 6 is fixedly connected to the heat conducting ring 4, a shielding sleeve 7 is fixedly connected to the inner wall of the support member 5, an inner conductor 8 is fixedly connected to the inner wall of the shielding sleeve 7, and a protective member 9 is fixedly connected to the inner wall of the insulating sleeve 1.
[0025] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , there are two heat sinks 2, which are symmetrically distributed on the insulating sleeve 1, and the heat sink 2 is made of aluminum oxide. Through the setting of the heat sink 2, heat can be dissipated, and the aluminum oxide material has good heat dissipation performance. There are multiple heat dissipation protrusions 3, and the multiple heat dissipation protrusions 3 are arranged in a ring array on the heat sink 2. The heat dissipation protrusions 3 are made of heat dissipation silicone grease. Through the setting of the heat dissipation protrusions 3, the heat sink 2 can be assisted in heat dissipation, and the heat dissipation silicone grease material has good heat dissipation performance. There are multiple heat-conducting fin plates 6, and the multiple heat-conducting fin plates 6 are arranged in a ring array on the support member 5. The heat-conducting fin plates 6 are made of heat-conducting silicone grease. Through the setting of the heat-conducting fin plates 6, heat can be quickly conducted, and the heat-conducting silicone grease material has good thermal conductivity. The overall shape of the heat-conducting ring 4 is a circular ring, and the heat-conducting ring 4 is a copper-based composite material. Through the setting of the heat-conducting ring 4, heat can be conducted, and the copper-based composite material has good thermal conductivity.
[0026] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 The insulating sleeve 1 is made of cross-linked polyethylene, and the shielding sleeve 7 is made of annealed copper wire braided mesh material. Through the setting of cross-linked polyethylene material and annealed copper wire material, the insulating sleeve 1 and the shielding sleeve 7 have good insulation and electromagnetic shielding effects. There are multiple protective parts 9, and the multiple protective parts 9 are arranged in a ring array on the insulating sleeve 1. The protective parts 9 are made of rubber. Through the setting of the protective parts 9, the inner conductor 8 can be protected, and the rubber material has good impact resistance.
[0027] The specific implementation process of the utility model is as follows: when it is necessary to use the fast charging cable for new energy vehicles, the heat generated by the inner conductor 8 can be quickly conducted through the setting of the heat-conducting fins 6 and the heat-conducting rings 4. Under the action of the heat dissipation parts 2 and the heat dissipation bumps 3, the heat can be quickly dissipated to improve the current flow effect of the cable. Through the setting of the support part 5, the pressure resistance of the inner conductor 8 can be improved, and under the action of the protective part 9, the unexpected impact force can be released, and then the inner conductor 8 can be protected to improve the durability of the cable.
[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new energy vehicle fast charging cable, comprising an insulating sleeve (1), characterized in that: The interior of the insulating sleeve (1) is fixedly connected to a heat sink (2), the surface of the heat sink (2) is fixedly connected to heat dissipation bumps (3), the lower end of the heat sink (2) is fixedly connected to a heat-conducting ring (4), the inner wall of the heat-conducting ring (4) is fixedly sleeved with a support member (5), the surface of the support member (5) is fixedly connected to a heat-conducting fin plate (6), the heat-conducting fin plate (6) is fixedly connected to the heat-conducting ring (4), the inner wall of the support member (5) is fixedly connected to a shielding sleeve (7), the inner wall of the shielding sleeve (7) is fixedly connected to an inner conductor (8), and the inner wall of the insulating sleeve (1) is fixedly connected to a protective member (9).
2. A new energy vehicle fast charging cable according to claim 1, characterized in that: The insulating sleeve (1) is made of cross-linked polyethylene, and the shielding sleeve (7) is made of annealed copper wire braided mesh material.
3. A new energy vehicle fast charging cable according to claim 1, characterized in that: Two heat sinks (2) are provided, and the two heat sinks (2) are symmetrically distributed on the insulating sleeve (1), and the heat sinks (2) are made of aluminum oxide.
4. A new energy vehicle fast charging cable according to claim 1, characterized in that: A plurality of the heat dissipation protrusions (3) are provided, and the plurality of the heat dissipation protrusions (3) are arranged in a ring array on the heat dissipation element (2), and the heat dissipation protrusions (3) are made of heat dissipation silicone grease.
5. A new energy vehicle fast charging cable according to claim 1, characterized in that: A plurality of the heat-conducting fin plates (6) are provided, and the plurality of the heat-conducting fin plates (6) are arranged in a ring array on the support member (5), and the heat-conducting fin plates (6) are made of heat-conducting silicone grease.
6. A new energy vehicle fast charging cable according to claim 1, characterized in that: The heat-conducting ring (4) is in the shape of a circular ring as a whole, and is made of a copper-based composite material.
7. A new energy vehicle fast charging cable according to claim 1, characterized in that: A plurality of the protective members (9) are provided, and the plurality of the protective members (9) are arranged in a ring array on the insulating sleeve (1), and the protective members (9) are made of rubber.
Citation Information
Patent Citations
Cable used in rapid charging of new energy medium-sized automobile
CN202067579U