Stator core for transformer

By designing a transformer stator core, the through column and oblique clamp are used to achieve rapid assembly and disassembly, and the coil is evenly wound through ceramic limit columns, the problems of inconvenient assembly of iron cores and uneven coil clearances of traditional transformers are solved, and efficiency and reliability are improved.

CN222580932UActive Publication Date: 2025-03-07XIONGXIAN CHENFAN ELECTRIC POWER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421273285.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-07
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The assembly and disassembly of traditional transformer cores is inconvenient, specific tools are required, and the coil winding time gap is uneven.

Method used

A stator iron core for transformers is designed. By inserting the medium iron chip into the penetration column and the front iron chip, it is automatically fixed and disassembled using oblique clamps and springs, and a ceramic limit column is set on the iron chip to facilitate coil winding.

Benefits of technology

The rapid assembly and disassembly of the transformer core is realized, saving time, and the gap is more uniform after the coil is wound, and the ceramic limit column plays an insulating and limiting role.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transformers, and discloses a stator iron core for a transformer, which comprises a front iron core sheet, a rear iron core sheet and a plurality of middle iron core sheets, the front iron core sheet and the plurality of middle iron core sheets are respectively provided with four through holes, and the front end face of the rear iron core sheet is fixedly provided with four through columns. According to the utility model, when the iron core is assembled, the plurality of middle iron core sheets are sleeved on the four penetrating columns, then the front iron core sheets are sleeved, so that the assembly can be realized, the inclined clamping blocks on the front iron core sheets are compressed by the penetrating columns and are retracted into the fixer, and when the limiting holes reach specified positions, the springs drive the inclined clamping blocks to automatically pop out, so that the fixation is realized; and when disassembly is needed, the inclined clamping block can be retracted to cancel limiting by shifting the shifting block, and disassembly can be carried out, so that assembly and disassembly are convenient, the assembly and disassembly time is saved, and use can be facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformers, in particular to a stator core for a transformer. Background Art

[0002] The transformer core is an important part of the transformer. It is made of silicon steel sheets or other high permeability materials. The transformer core needs to be wound with a coil. Its main function is to conduct and concentrate magnetic flux, reduce magnetic resistance, reduce magnetic flux loss, and improve the efficiency of the transformer. The transformer core is one of the most important parts of the transformer and directly affects the performance and efficiency of the transformer. Reasonable design and selection of the core can improve the working efficiency of the transformer, reduce losses, and ensure the reliability and stability of the transformer.

[0003] Traditional transformer cores are usually fixed with bolts and nuts that penetrate the entire core group. This assembly method is not convenient for quick assembly or quick disassembly, and specific tools are required for disassembly or assembly, which makes it inconvenient to use.

[0004] Therefore, those skilled in the art provide a stator core for a transformer to solve the problems raised in the above background technology. Utility Model Content

[0005] The utility model aims to solve the shortcomings existing in the prior art and proposes a stator core for a transformer. When assembling the core, a plurality of middle iron core sheets are inserted into four through-columns, and then the front iron core sheets are inserted to realize assembly. The oblique clamping blocks on the front iron core sheets are compressed by the through-columns and retracted into the inside of the fixer. When the limiting hole reaches the specified position, the spring drives the oblique clamping blocks to automatically pop out to realize fixation. When disassembly is required, the dial block can be moved to retract the oblique clamping blocks to cancel the limiting position, and disassembly can be carried out, thereby realizing easy assembly and disassembly, saving assembly and disassembly time, and being easy to use.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A stator core for a transformer comprises a front iron core, a rear iron core and a plurality of middle iron cores, wherein the front iron core and the plurality of middle iron cores are each provided with four through holes, the front end surface of the rear iron core is fixedly provided with four through columns, each of the four through columns has a plurality of through holes, the front end surface of the front iron core is evenly fixedly provided with four fixers, the four through columns are each provided with limiting holes on one side close to the fixer, a support spring is each fixedly provided at one end inside the four fixers, an oblique clamping block is each fixedly provided on the outer side of the four support springs, a movable groove is each provided on the front end surface of the four fixers, and a shifting block is each fixedly provided on the front end surface of the four oblique clamping blocks.

[0008] Through the above technical solution, during installation, multiple middle iron chips are put on the through column in sequence, and finally the front iron chip is put on the through column. When the limiting hole reaches the corresponding position of the oblique block, it is automatically locked in to achieve fixation. During disassembly, the limiting of the oblique block can be canceled by moving the shift block, and the fixation can be canceled for disassembly.

[0009] Furthermore, a plurality of limiting columns are evenly and fixedly arranged on opposite sides of the front iron core sheet and the rear iron core sheet;

[0010] Through the above technical solution, the uniform limiting pillars can facilitate the subsequent coil winding and can play a limiting role on the coil, so that the coil gap can be more uniform after winding.

[0011] Furthermore, a pair of mounting blocks are fixedly disposed on opposite sides of the bottom of the front iron core sheet and the rear iron core sheet;

[0012] Through the above technical solution, the mounting block can be in contact with the transformer base, which is convenient for installation and fixation.

[0013] Furthermore, a mounting hole is provided in the middle of each of the four mounting blocks;

[0014] Through the above technical solution, the mounting hole can be easily inserted with bolts or screws for fixing.

[0015] Furthermore, the plurality of limit posts are all made of ceramic material;

[0016] Through the above technical solution, the ceramic limiting column can play an insulating role.

[0017] Furthermore, the four oblique clamping blocks are respectively clamped with the four limiting holes;

[0018] Through the above technical solution, the oblique clamping block is clamped into the limiting hole to achieve clamping and fixing.

[0019] The utility model has the following beneficial effects:

[0020] 1. The utility model provides a stator core for a transformer. When assembling the core, a plurality of middle iron core sheets are inserted into four through-columns, and then the front iron core sheets are inserted to realize assembly. The oblique clamping blocks on the front iron core sheets are compressed by the through-columns and retracted into the inside of the fixer. When the limit hole reaches the specified position, the spring drives the oblique clamping blocks to automatically pop out to realize fixation. When disassembly is required, the oblique clamping blocks can be retracted to cancel the limit by toggling the toggle blocks, and then disassembly can be performed, thereby realizing easy assembly and disassembly, saving assembly and disassembly time, and being easy to use.

[0021] 2. The utility model proposes a stator core for a transformer. Limiting columns are arranged on the outer sides of the front and rear iron core sheets of the device. The limiting columns are made of ceramic material, which not only play an insulating role, but also can limit the coil when the coil is wound, making it easier to install the coil. After installation, it is more neat and the gap is more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is an axonometric view of the front end of a stator core for a transformer proposed in the utility model;

[0023] Figure 2 This is an axonometric view of the rear end face of a stator core for a transformer proposed in the utility model;

[0024] Figure 3 This is an exploded view of the front end of a stator core for a transformer proposed by the utility model;

[0025] Figure 4 This is an exploded view of the rear end surface of a stator core for a transformer proposed by the utility model;

[0026] Figure 5 The utility model is a cross-sectional view of a fixer for a stator core of a transformer.

[0027] Legend:

[0028] 1. Rear iron chip; 2. Front iron chip; 3. Middle iron chip; 4. Through hole; 5. Limit column; 6. Mounting block; 7. Mounting hole; 8. Fixer; 9. Oblique clamping block; 10. Diverter block; 11. Movable slot; 12. Support spring; 14. Through column; 15. Limit hole. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. In the description of this application, it should be noted that the terms used here are only for describing specific implementations, and are not intended to limit the exemplary implementations according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0030] Reference Figure 1-5 , an embodiment provided by the utility model:

[0031] A transformer stator core comprises a front core sheet 2, a rear core sheet 1 and a plurality of middle core sheets 3, the front core sheet 2 and the plurality of middle core sheets 3 are provided with four through holes 4, the front end surface of the rear core sheet 1 is fixedly provided with four through columns 14, the four through columns 14 respectively have a plurality of through holes 4, the front end surface of the front core sheet 2 is evenly fixedly provided with four fixtures 8, the four through columns 14 are provided with a limiting hole 15 on one side close to the fixture 8, the four fixtures 8 are fixedly provided with a support spring 12 at one end thereof, and the four The outside of the support spring 12 is fixedly provided with an oblique clamping block 9, the front end surfaces of the four fixers 8 are provided with a movable groove 11, and the front end surfaces of the four oblique clamping blocks 9 are fixedly provided with a shifting block 10. During installation, multiple middle iron core pieces 3 are sequentially put on the through-column 14, and finally the front iron core piece 2 is put on the through-column 14. When the limiting hole 15 reaches the corresponding position of the oblique clamping block 9, it is automatically snapped in to achieve fixation. During disassembly, the limiting of the oblique clamping block 9 can be cancelled by shifting the shifting block 10, and the fixation can be cancelled for disassembly.

[0032] Several limiting columns 5 are evenly and fixedly arranged on the opposite sides of the front iron core sheet 2 and the rear iron core sheet 1. The uniform limiting columns 5 can facilitate the later coil winding and can limit the coil. The coil gap can be more uniform after winding. A pair of mounting blocks 6 are fixedly arranged on the opposite sides of the bottom of the front iron core sheet 2 and the rear iron core sheet 1. The mounting blocks 6 can contact the transformer base for easy installation and fixation. Mounting holes 7 are opened in the middle of the four mounting blocks 6. The mounting holes 7 can be convenient for inserting bolts or screws for fixation. Multiple limiting columns 5 are all made of ceramic material. The limiting columns 5 of ceramic material can play an insulating role. Four oblique clamping blocks 9 are respectively clamped with four limiting holes 15, and the oblique clamping blocks 9 are clamped into the inside of the limiting holes 15 to achieve clamping and fixation.

[0033] Working principle: when installing the iron core, multiple middle iron core pieces 3 are sequentially put onto the through-column 14, and finally the front iron core piece 2 is put onto the through-column 14. When the limiting hole 15 reaches the corresponding position of the oblique block 9, it is automatically snapped in to achieve fixation. When disassembling, the limiting of the oblique block 9 can be canceled by shifting the shift block 10, and the fixation can be canceled for disassembly. The uniform limiting column 5 can facilitate the later coil winding and can play a limiting role on the coil. After winding, the coil gap can be more uniform, and the limiting column 5 made of ceramic material can play an insulating role.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transformer stator core, comprising a front core sheet (2), a rear core sheet (1) and a plurality of middle core sheets (3), characterized in that: The front iron core sheet (2) and the plurality of middle iron core sheets (3) are each provided with four through holes (4); the front end surface of the rear iron core sheet (1) is fixedly provided with four through columns (14); the four through columns (14) are respectively provided with a plurality of through holes (4); the front end surface of the front iron core sheet (2) is evenly fixedly provided with four fixers (8); the four through columns (14) are provided with limiting holes (15) on one side close to the fixers (8); a support spring (12) is fixedly provided at one end inside the four fixers (8); an oblique clamping block (9) is fixedly provided on the outer side of the four support springs (12); a movable groove (11) is provided on the front end surface of the four fixers (8); and a shifting block (10) is fixedly provided on the front end surface of the four oblique clamping blocks (9).

2. A transformer stator core according to claim 1, characterized in that: A plurality of limiting columns (5) are evenly and fixedly arranged on opposite sides of the front iron core sheet (2) and the rear iron core sheet (1).

3. The stator core for a transformer according to claim 1, characterized in that: A pair of mounting blocks (6) are fixedly arranged on opposite sides of the bottom of the front iron core sheet (2) and the rear iron core sheet (1).

4. A transformer stator core according to claim 3, characterized in that: A mounting hole (7) is provided in the middle of each of the four mounting blocks (6).

5. The stator core for a transformer according to claim 2, characterized in that: The plurality of limiting columns (5) are all made of ceramic material.

6. The stator core for a transformer according to claim 1, characterized in that: The four oblique clamping blocks (9) are respectively clamped with the four limiting holes (15).