Wire twisting device of motor stator outgoing line

By designing an automated motor stator lead wire twisting device, the problems of low manual wire twisting efficiency and line damage in the prior art are solved, and efficient and uniform wire twisting operation is achieved, which improves working efficiency and reduces the risk of failure.

CN222582255UActive Publication Date: 2025-03-07成都华川电装有限责任公司
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Patent Information

Application Number
CN202421221592.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the prior art, the twisting method of the motor stator lead wire relies on manual operation, which is inefficient and easily leads to damage to the enameled wire.

Method used

A wire twisting device for motor stator lead wire is designed, including stator clamping tooling, hoisting mechanism, limiting mechanism, clamping rotation mechanism and lifting drive mechanism. Through automated clamping and rotation methods, uniform twisting of the enameled wire is achieved.

Benefits of technology

Improve work efficiency, ensure uniform twisting of the enameled wire, avoid uneven force and line damage problems during manual operation, and reduce the risk of unqualified stator pressure resistance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222582255U_ABST
Patent Text Reader

Abstract

The utility model discloses a wire twisting device of a motor stator leading-out wire. The wire twisting device comprises a stator clamping tool. A table; the jacking mechanism is connected with the workbench, and the stator clamping tool is matched with the jacking mechanism; the limiting mechanism is used for limiting the rising position of the stator and is positioned above the jacking mechanism; the clamping and rotating mechanism is used for clamping the enameled wire and then rotating the enameled wire, and is positioned above the limiting mechanism; the lifting driving mechanism is used for driving the clamping and rotating mechanism to lift, the lifting driving mechanism is connected with the clamping and rotating mechanism, and the lifting driving mechanism is matched with the clamping and rotating mechanism to rotate and lift the clamped enameled wire at the same time. According to the utility model, the working efficiency is improved, the torsion applied to the enameled wire is uniform, the enameled wire is not damaged, and the risk of unqualified stator withstand voltage is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power generators, in particular to a wire twisting device for motor stator lead wires. Background Art

[0002] The stator of a motor usually consists of a stator core and a stator winding. The stator winding cooperates with the embedded wire on the stator core. The stator winding usually has a lead wire for connecting to a power source. For example, a general motor has a positive lead wire and a negative lead wire. The positive or negative lead wire is composed of a plurality of enameled wires. After being wound into a stator winding by a winding machine, the plurality of enameled wires forming the positive or negative lead wires are in a loose state. These loose enameled wires need to be twisted into a strand so that the positive or negative lead wire is spirally shaped, so as to facilitate the subsequent provision of an insulating sleeve on the outside of the enameled wire.

[0003] At present, the loose lead wires are twisted manually. The specific operation process is: the operator uses a clamp to apply a rotating force to the loose enameled wires to twist the loose enameled wires into a wire. This operation method is not only inefficient but also laborious. In addition, the manual twisting method is prone to the adverse consequence of damaging the enameled wires due to uneven force application. Summary of the invention

[0004] In view of the above problems, the utility model provides a wire twisting device for motor stator lead wires. The utility model not only improves the working efficiency but also applies a uniform torque to the enameled wire.

[0005] The technical solutions to the above technical problems are as follows:

[0006] The twisting device of the stator lead wire of the motor comprises:

[0007] Stator clamping tooling;

[0008] Workbench;

[0009] Lifting mechanism, the lifting mechanism is connected with the workbench, and the stator clamping fixture cooperates with the lifting mechanism;

[0010] A limiting mechanism for limiting the rising position of the stator, the limiting mechanism being located above the lifting mechanism;

[0011] A clamping and rotating mechanism for clamping the enameled wire and then rotating it, the clamping and rotating mechanism being located above the limiting mechanism;

[0012] The lifting drive mechanism drives the clamping rotating mechanism to lift and lower. The lifting drive mechanism is connected to the clamping rotating mechanism. The lifting drive mechanism cooperates with the clamping rotating mechanism to rotate and lift the clamped enameled wire.

[0013] Furthermore, the lifting mechanism includes a first lifting drive, a fixed plate, and a first movable seat. The fixed plate is fixed to the workbench, the first lifting drive is fixed to the fixed plate, the power output end of the first lifting drive passes through the fixed plate and is connected to the first movable seat, and the stator clamping tool cooperates with the first movable seat.

[0014] Furthermore, the lifting mechanism also includes a clamping assembly for applying pressure to the stator clamping tooling, the clamping assembly includes a second lifting drive, a first connecting rod, a pressing arm, a second connecting rod, a connecting component, and a third connecting rod. The second lifting drive is fixed on the first movable seat, one end of the first connecting rod is hinged to the power output end of the second lifting drive, the other end of the first connecting rod is hinged to one end of the pressing arm, one end of the second connecting rod is hinged to the power output end of the second lifting drive, the connecting component is fixed to the second lifting drive, one end of the third connecting rod is hinged to the connecting component, the other end of the second connecting rod is hinged to the third connecting rod, and the other end of the third connecting rod is hinged to the pressing arm.

[0015] Furthermore, the clamping and rotating mechanism includes a support frame, a fixed support, a transmission unit, a rotation drive unit, and a clamping unit. The fixed support is fixed on the support frame, the transmission unit passes through the fixed support and rotates with the fixed support, the rotation drive unit is fixed on the support frame, the rotation drive unit cooperates with the transmission unit, and the clamping unit is connected to the transmission unit.

[0016] Furthermore, the transmission unit includes a hollow shaft, a first bearing, and a passive gear. The first bearing is sleeved on the hollow shaft. The first bearing is located in a fixed support and cooperates with the fixed support. The passive gear is fixed to the hollow shaft.

[0017] Furthermore, the clamping unit includes a third lifting drive, a coupling, a transmission shaft, a clamping seat with an inner cavity, a transmission component, a first clamping claw, and a first linear guide rail. The third lifting drive is fixed on the support frame, the output end of the third lifting drive is connected to one end of the coupling, the other end of the coupling is connected to one end of the transmission shaft, the other end of the transmission shaft passes through the transmission unit and extends into the inner cavity of the clamping seat to cooperate with one end of the transmission component, the clamping seat is fixed to the transmission unit, the transmission component is hinged to the clamping seat, the other end of the transmission component is located outside the clamping seat and connected to the first clamping claw, the first clamping claw is slidably matched with the first linear guide rail, and the first linear guide rail is fixed to the clamping seat.

[0018] Furthermore, the method further comprises folding the enameled wire on the stator into a wire clamping and folding mechanism which is parallel to the axis of the clamping and rotating mechanism, and the wire clamping and folding mechanism is located on one side of the clamping and rotating mechanism.

[0019] Furthermore, the wire clamping and folding mechanism includes a second bracket, a second rotary driver, a bearing assembly, a rotating shaft, and a finger cylinder. The second rotary driver is arranged on the second bracket, the bearing assembly is installed on the second bracket, the rotating shaft passes through the bearing assembly and rotates with the bearing assembly, one end of the rotating shaft is connected to the second rotary driver, and the other end of the rotating shaft is connected to the finger cylinder.

[0020] Furthermore, the second rotary driver includes a fourth lifting driver, a rack, a gear, and a second linear guide rail. The fourth lifting driver is fixed to the second bracket, the output end of the fourth lifting driver is connected to the rack, the rack is meshed with the gear, the gear is fixed to the rotating shaft, the second linear guide rail is fixed on the second bracket, and the second linear guide rail is slidably matched with the rack.

[0021] Furthermore, the wire clamping and folding mechanism also includes a longitudinal drive unit and a transverse drive unit, the longitudinal drive unit includes a first mounting plate, a third guide rail, a third slider, and a first linear drive, the third guide rail is fixed on the first mounting plate, the third slider is slidably matched with the third guide rail, the third slider is fixed to the second bracket, the first linear drive is fixed to the first mounting plate, and the output end of the first linear drive is connected to the second bracket;

[0022] The lateral drive unit includes a third bracket, a fourth guide rail, a fourth slider, and a second linear drive. The fourth guide rail is installed on the third bracket, the fourth slider is slidably matched with the fourth guide rail, the fourth slider is fixed to the first mounting plate, the second linear drive is fixed to the third bracket, and the output end of the second linear drive is connected to the first mounting plate.

[0023] The beneficial effects of the utility model are as follows: the utility model uses a wire twisting device to replace the manual wire twisting method, which not only realizes automatic wire twisting and improves work efficiency, but also the wire twisting device of the utility model will not cause damage to the enameled wire due to uniform force application, thereby avoiding the risk of stator pressure resistance failure. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of the wire twisting device for the motor stator lead wire.

[0025] Figure 2 It is a three-dimensional diagram of the jacking mechanism.

[0026] Figure 3 It is a cross-sectional view of the clamping and rotating mechanism.

[0027] Figure 4 Schematic diagram of the lifting drive mechanism.

[0028] Figure 5 It is a three-dimensional diagram of the wire clamping and folding mechanism and the limiting mechanism.

[0029] Figure 6It is a three-dimensional diagram of the wire clamping and folding mechanism and the limiting mechanism in another direction.

[0030] Figure 7 A schematic diagram showing the wire clamping and folding mechanism with some parts hidden.

[0031] Markings in the attached drawings:

[0032] Stator clamping fixture A, notch A1, workbench B, jacking mechanism C, limit mechanism D, clamping rotation mechanism E, lifting drive mechanism F, clamping wire folding mechanism G, first lifting drive 1, first bracket 1a, fixed plate 2, first movable seat 3, second lifting drive 4, first connecting rod 5, pressing arm 6, second connecting rod 7, connecting component 8, third connecting rod 9, pressing block base 10, linear drive 11, pressing block 12, second bending portion 12a, support frame 13, fixed support 14, hollow shaft 15, first bearing 16, passive gear 17, first rotating drive 18, driving gear 19, lifting drive 20, coupling 21, transmission shaft 22, clamping seat 23, inner cavity 23a, transmission component 24, corner portion 24a, first clamping claw 25, first linear guide rail 26, second bracket 27, second rotation driver 28, fourth lifting driver 28a, rack 28b, gear 28c, second linear guide rail 28d), bearing assembly 29, rotating shaft 30, finger cylinder 31, first mounting plate 32, third guide rail 33, third slider 34, first linear driver 35, third bracket 36, fourth guide rail 37, fourth slider 38, second linear driver 39, first support 40, third bracket 41, fifth lifting driver 42. DETAILED DESCRIPTION

[0033] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0034] like Figures 1 to 7 As shown, the twisting device of the motor stator lead wire of the utility model includes a stator clamping tool A, a workbench B, a lifting mechanism C, a limiting mechanism D, a clamping and rotating mechanism E, and a lifting and driving mechanism F. Each part and the relationship between each part are described in detail below.

[0035] The stator clamping fixture A is used to accommodate the stator, and the workbench B is used to connect with the jacking mechanism C and the lifting drive mechanism F.

[0036] The lifting mechanism C is connected to the workbench B, and the stator clamping tool A cooperates with the lifting mechanism C. In the utility model, the lifting mechanism C includes a first lifting driver 1, a fixed plate 2, and a first movable seat 3. The fixed plate 2 is fixed to the workbench B, the first lifting driver 1 is fixed to the fixed plate 2, the power output end of the first lifting driver 1 passes through the fixed plate 2 and is connected to the first movable seat 3, and the stator clamping tool A cooperates with the first movable seat 3.

[0037] A through hole is provided on the workbench B, and the fixed plate 2 is fixed to the workbench B after crossing the through hole on the workbench B. A first bracket 1a is fixed on the fixed plate 2. The first lifting drive 1 can adopt a linear drive such as a cylinder, a hydraulic cylinder, and an electric screw. In the utility model, the first lifting drive 1 preferably adopts a cylinder, and the cylinder body of the cylinder is fixed to the first bracket 1a. The piston rod of the cylinder passes through the fixed plate 2 and is fixed to the first movable seat 3. The first lifting drive 1 drives the first movable seat 3 to perform a lifting movement along the workbench B, so that the stator clamping tooling A located on the first movable seat 3 follows the first movable seat 3 to perform a lifting movement.

[0038] The lifting mechanism C also includes a clamping assembly for applying pressure to the stator clamping tool A. There are two clamping assemblies in the utility model and they are arranged on both sides of the stator clamping tool A. The clamping assembly includes a second lifting drive 4, a first connecting rod 5, a pressing arm 6, a second connecting rod 7, a connecting component 8, and a third connecting rod 9. The second lifting drive 4 can adopt a linear drive such as a cylinder, a hydraulic cylinder, and an electric screw. In the utility model, the second lifting drive 4 preferably adopts a cylinder. The second lifting drive 4 is fixed on the first movable seat 3, one end of the first connecting rod 5 is hinged to the power output end of the second lifting drive 4, the other end of the first connecting rod 5 is hinged to one end of the pressing arm 6, one end of the second connecting rod 7 is hinged to the power output end of the second lifting drive 4, the connecting component 8 is fixed to the second lifting drive 4, one end of the third connecting rod 9 is hinged to the connecting component 8, the other end of the second connecting rod 7 is hinged to the third connecting rod 9, and the other end of the third connecting rod 9 is hinged to the pressing arm 6.

[0039] A notch A1 is provided on the stator clamping tool A. When the stator clamping tool A needs to be clamped, the piston rod of the second lifting drive 4 extends to cause the first connecting rod 5, the second connecting rod 7, the third connecting rod 9, and the pressing arm 6 to swing, so that the pressing arm 6 enters the notch A1 from the side of the stator clamping tool A, so that the clamping assembly applies pressure to the stator clamping tool A and presses the stator clamping tool A onto the first movable seat 3 to prevent the stator clamping tool A from axial and circumferential movement.

[0040] The limit mechanism D limits the rising position of the stator, and the limit mechanism D is located above the lifting mechanism C. Since the stator clamping fixture A follows the first movable seat 3 to perform the lifting and lowering movement, when the stator clamping fixture A rises to the wire twisting position, the upper end of the stator in the stator clamping fixture A forms abutment with the lower end surface of the limit mechanism D, thereby limiting the stator clamping fixture A from continuing to rise. Since the lower end of the stator is positioned by the step in the inner hole of the stator clamping fixture A, both ends of the stator are positioned, thereby limiting the axial movement of the stator during the wire twisting process.

[0041] In the utility model, the limiting mechanism D includes a pressure block base 10, a linear driver 11, and a pressure block 12. The pressure block base 10 is fixed to the lifting drive mechanism F, the linear driver 11 is fixed to the pressure block base 10, one end of the pressure block 12 is bent to form a first bent portion, and the other end of the pressure block 12 is bent to form a second bent portion 12a for cooperating with the circumferential surface of the stator, one end of the linear driver 11 is fixed to the first bent portion on the pressure block 12, a clearance notch is provided on the pressure block base 10, and the middle part of the pressure block 12 cooperates with the clearance notch.

[0042] During actual operation, the lower end of the pressure block base 10 faces the upper end of the stator to form a restriction, and the piston rod of the linear drive 11 retracts to drive the pressure block 12 to move, so that the second bending portion 12a is matched with the circumferential surface of the stator, thereby avoiding the stator from tilting, that is, ensuring that the stator remains vertical during the twisting process.

[0043] The clamping and rotating mechanism E rotates the enameled wire after clamping it, and the clamping and rotating mechanism E is located above the limiting mechanism D. The clamping and rotating mechanism E includes a support frame 13, a fixed support 14, a transmission unit, a rotation drive unit, and a clamping unit. The support frame 13 is fixed to the lifting drive mechanism F, the fixed support 14 is fixed on the support frame 13, the transmission unit passes through the fixed support 14 and rotates with the fixed support 14, the rotation drive unit is fixed on the support frame 13, the rotation drive unit cooperates with the transmission unit, and the clamping unit is connected to the transmission unit.

[0044] The transmission unit includes a hollow shaft 15 , a first bearing 16 , and a driven gear 17 . The first bearing 16 is sleeved on the hollow shaft 15 . The first bearing 16 is located in and matched with the fixed support 14 . The driven gear 17 is fixed to the hollow shaft 15 .

[0045] The rotary drive unit includes a first rotary drive 18 and a driving gear 19. The first rotary drive 18 is fixed to the support frame 13, and the output end of the first rotary drive 18 is fixed to the driving gear 19. The first rotary drive 18 is a motor. In the present invention, the first rotary drive 18 preferably adopts an electric motor.

[0046] When the first rotary driver 18 is working, the first rotary driver 18 drives the driving gear 19 to rotate. Since the driving gear 18 is meshed with the driven gear 17, the driven gear 17 rotates following the driving gear 19, and the driven gear 17 drives the hollow shaft 15 to rotate.

[0047] The clamping unit includes a third lifting driver 20, a coupling 21, a transmission shaft 22, a clamping seat 23 with an inner cavity 23a, a transmission component 24, a first clamping claw 25, and a first linear guide rail 26. The third lifting driver 20 can adopt linear drivers such as cylinders, hydraulic cylinders, and electric screws. In the utility model, the third lifting driver 20 preferably adopts a cylinder. The third lifting driver 20 is fixed on the support frame 13. The output end of the third lifting driver 20 is connected to one end of the coupling 21, and the other end of the coupling 21 is connected to one end of the transmission shaft 22. The other end of the transmission shaft 22 passes through the transmission unit and extends into the inner cavity 23a of the clamping seat 23 to cooperate with one end of the transmission component 24. In the utility model, the transmission shaft 22 passes through the hollow shaft 15, and the circumferential surface of the other end of the transmission shaft 22 is provided with an annular protrusion 22a. There are two annular protrusions 22a and they are arranged at intervals. An annular groove is formed between the two annular protrusions 22a, and one end of the transmission component 24 is matched in the annular groove.

[0048] In the utility model, the coupling 21 includes a shell 21a and a second bearing 21b. One end of the shell 21a is fixed to the output end of the third lifting drive 20. The other end of the shell 21a is provided with a accommodating cavity 21c. The second bearing 21b is located in the accommodating cavity 21c. One end of the transmission shaft 22 is connected to the second bearing 21b.

[0049] The clamping seat 23 is fixed to the transmission unit, the clamping seat 23 is fixed to the hollow shaft 15 in the transmission unit, the transmission component 24 is hinged to the clamping seat 23, the transmission component 24 has a corner portion 24a, the corner portion 24a is hinged to the clamping seat 23, the other end of the transmission component 24 is located outside the clamping seat 23 and connected to the first clamping claw 25, the first clamping claw 25 is slidably matched with the first linear guide 26, and the first linear guide 26 is fixed to the clamping seat 23. The surface of the first clamping claw 25 that matches the enameled wire is provided with a groove, which increases friction when clamping the enameled wire, clamps the wire tightly, and prevents slipping.

[0050] The lifting drive mechanism F drives the clamping rotating mechanism E to lift and lower. The lifting drive mechanism F is connected to the clamping rotating mechanism E. The lifting drive mechanism F cooperates with the clamping rotating mechanism E to rotate and lift the clamped enameled wire. The lifting drive mechanism F includes a first support 40, a third bracket 41, and a fifth lifting driver 42. The first support 40 is fixed on the workbench B. The support frame 13 is located on the front of the first support 40 and slides with the first support 40. A guide rail is fixed on the front of the first support 40. The support frame 13 slides with the guide rail. The third bracket 41 is located on the back of the first support 40 and is fixed to the first support 40. The fifth lifting driver 42 is installed on the third bracket 41. The fifth lifting driver 42 is fixed to the support frame 13. The fifth lifting driver 42 can use a linear driver such as a cylinder, a hydraulic cylinder, and an electric screw. In the utility model, the fifth lifting driver 42 preferably uses a cylinder.

[0051] Before the enameled wire is twisted, the angle formed by the axial direction of the enameled wire and the radial direction of the stator is less than 10°. Therefore, the axial direction of the enameled wire needs to be folded to a state parallel to the axial direction of the clamping unit. Therefore, the utility model also includes a clamping wire folding mechanism G that folds the enameled wire on the stator to be parallel to the axial direction of the clamping rotating mechanism E. The clamping wire folding mechanism G is located on one side of the clamping rotating mechanism E.

[0052] The wire clamping and folding mechanism G includes a second bracket 27, a second rotary driver 28, a bearing assembly 29, a rotating shaft 30, and a finger cylinder 31. The second rotary driver 28 is arranged on the second bracket 27. The second rotary driver 28 adopts a motor, such as an electric motor. The bearing assembly 29 is installed on the second bracket 27. The rotating shaft 30 passes through the bearing assembly 29 and rotates with the bearing assembly 29. One end of the rotating shaft 30 is connected to the second rotary driver 28, and the other end of the rotating shaft 30 is connected to the finger cylinder 31.

[0053] The second rotary driver 28 includes a fourth lifting driver 28a, a rack 28b, a gear 28c, and a second linear guide 28d. The fourth lifting driver 28a is fixed to the second bracket 27, and the output end of the fourth lifting driver 28a is connected to the rack 28b, the rack 28b is meshed with the gear 28c, the gear 28c is fixed to the rotating shaft 30, and the second linear guide 28d is fixed on the second bracket 27, and the second linear guide 28d is slidably matched with the rack 28b.

[0054] The wire clamping and folding mechanism G also includes a longitudinal drive unit and a transverse drive unit. The longitudinal drive unit includes a first mounting plate 32, a third guide rail 33, a third slider 34, and a first linear drive 35. The third guide rail 33 is fixed on the first mounting plate 32, the third slider 34 slides with the third guide rail 33, the third slider 34 is fixed to the second bracket 27, the first linear drive 35 is fixed to the first mounting plate 32, and the output end of the first linear drive 35 is connected to the second bracket 27.

[0055] The lateral drive unit includes a third bracket 36, a fourth guide rail 37, a fourth slider 38, and a second linear drive 39. The fourth guide rail 37 is installed on the third bracket 36. The fourth slider 38 slides with the fourth guide rail 37. The fourth slider 38 is fixed to the first mounting plate 32. The second linear drive 39 is fixed to the third bracket 36. The output end of the second linear drive 39 is connected to the first mounting plate 32.

[0056] The distance between the finger cylinder 31 and the stator clamping fixture A can be adjusted by the lateral driving unit, so that the present invention is suitable for twisting wires of stators with different diameters (different stator outer diameters result in different sizes of the stator clamping fixture A).

[0057] The working steps of this utility model are as follows:

[0058] S1, the stator clamping tool A equipped with the stator is fitted on the first movable seat 3, the piston rod of the second lifting drive 4 is extended, the first connecting rod 5, the second connecting rod 7, the third connecting rod 9, and the pressing arm 6 are swung, and the pressing arm 6 enters the recess A1 from the side of the stator clamping tool A, so that the clamping assembly applies pressure to the stator clamping tool A, and presses the stator clamping tool A on the first movable seat 3.

[0059] S2, the first lifting driver 1 drives the first movable seat 3 to rise, and the stator clamping fixture A rises with the first movable seat 3, and the upper end of the stator clamping fixture A abuts against the lower surface of the pressure block base 10. The first lifting driver 1 stops power output, and the stator clamping fixture A keeps abutting against the pressure block base 10. The piston rod of the linear driver 11 retracts to drive the pressure block 12 to move, so that the second bending portion 12a is matched with the circumferential surface of the stator.

[0060] S3, the first linear drive 35 drives the second bracket 27 to move, so that the finger cylinder 31 installed on the second bracket 27 moves toward the stator clamping fixture A, and the multiple enameled wires on the stator in the stator clamping fixture A passively enter the clamping range of the finger cylinder 31, and the finger cylinder 31 works to clamp the enameled wires. The second rotary drive 28 works to drive the rotating shaft 30 and the finger cylinder 31 to rotate in turn, thereby rotating the finger cylinder 31 clamping the enameled wires, so that the multiple enameled wires are folded to a state parallel to the axis of the clamping unit.

[0061] S4, the fifth lifting driver 42 drives the support frame 13 to move downward, so that the clamping rotating mechanism E feeds the vertical enameled wire. After the clamping rotating mechanism E is fed into place, the piston rod of the lifting driver 20 retracts, and the lifting driver 20 drives the coupling 21 and the transmission shaft 22 to move upward in turn. The transmission shaft 22 drives the two transmission components 24 to move toward each other, thereby clamping the multiple enameled wires.

[0062] S5, the finger cylinder 31 releases the clamping of the enameled wire, the first linear drive 35 drives the second bracket 27 to move in the opposite direction, and the second rotary drive 28 drives the finger cylinder 31 to reset.

[0063] S6, the first rotary driver 18 works, the first rotary driver 18 drives the active gear 19 to rotate, the passive gear 17 rotates following the active gear 19, and the passive gear 17 drives the hollow shaft 15 to rotate. The hollow shaft 15 drives the clamping seat 23 to rotate, thereby twisting the enameled wire clamped by the transmission component 24. While the first rotary driver 18 is working, the fifth lifting driver 42 drives the support frame 13 to rise, so that the entire clamping rotating mechanism E rises (the size of the rise is determined according to the length of the twisted wire), so that the lifting drive mechanism F cooperates with the clamping rotating mechanism E to rotate and rise the clamped enameled wire, thereby making multiple enameled wires spirally wound together to form a lead wire.

[0064] S7, after the wire twisting is completed, the piston rod of the lifting drive 20 advances, and the lifting drive 20 drives the coupling 21 and the transmission shaft 22 to move downward in turn, and the transmission shaft 22 drives the two transmission components 24 to move in the opposite direction, thereby releasing the clamped lead wire, and the fifth lifting drive 42 drives the entire clamping and rotating mechanism E to rise, so that the entire clamping and rotating mechanism E is reset.

[0065] Finally, it should be noted that the above-described implementation mode is only a preferred embodiment of the utility model to illustrate the technical solution of the utility model, and does not limit it, let alone limit the protection scope of the utility model; although the utility model is described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solution deviate from the protection scope of the claims.

Claims

1. A twisting device for the stator lead wire of a motor, characterized in that: include: Stator clamping tool (A); Workbench (B); Lifting mechanism (C), the lifting mechanism (C) is connected to the workbench (B), and the stator clamping fixture (A) cooperates with the lifting mechanism (C); A limiting mechanism (D) for limiting the rising position of the stator, wherein the limiting mechanism (D) is located above the lifting mechanism (C); A clamping and rotating mechanism (E) for clamping and rotating the enameled wire, wherein the clamping and rotating mechanism (E) is located above the limiting mechanism (D); The lifting drive mechanism (F) drives the clamping rotating mechanism (E) to move up and down. The lifting drive mechanism (F) is connected to the clamping rotating mechanism (E). The lifting drive mechanism (F) cooperates with the clamping rotating mechanism (E) to rotate and move up the clamped enameled wire.

2. The twisting device for the motor stator lead wire according to claim 1, characterized in that: The lifting mechanism (C) comprises a first lifting drive (1), a fixed plate (2), and a first movable seat (3); the fixed plate (2) is fixed to the workbench (B); the first lifting drive (1) is fixed to the fixed plate (2); a power output end of the first lifting drive (1) passes through the fixed plate (2) and is connected to the first movable seat (3); and a stator clamping tool (A) cooperates with the first movable seat (3).

3. The twisting device for the motor stator lead wire according to claim 2, characterized in that: The lifting mechanism (C) also includes a clamping assembly for applying pressure to the stator clamping fixture (A), the clamping assembly including a second lifting drive (4), a first connecting rod (5), a pressing arm (6), a second connecting rod (7), a connecting component (8), and a third connecting rod (9). The second lifting drive (4) is fixed on the first movable seat (3), one end of the first connecting rod (5) is hinged to the power output end of the second lifting drive (4), the other end of the first connecting rod (5) is hinged to one end of the pressing arm (6), one end of the second connecting rod (7) is hinged to the power output end of the second lifting drive (4), the connecting component (8) is fixed to the second lifting drive (4), one end of the third connecting rod (9) is hinged to the connecting component (8), the other end of the second connecting rod (7) is hinged to the third connecting rod (9), and the other end of the third connecting rod (9) is hinged to the pressing arm (6).

4. The twisting device for the motor stator lead wire according to claim 1, characterized in that: The clamping and rotating mechanism (E) comprises a support frame (13), a fixed support (14), a transmission unit, a rotation drive unit, and a clamping unit, wherein the fixed support (14) is fixed on the support frame (13), the transmission unit passes through the fixed support (14) and is rotationally matched with the fixed support (14), the rotation drive unit is fixed on the support frame (13), the rotation drive unit cooperates with the transmission unit, and the clamping unit is connected to the transmission unit.

5. The twisting device for the motor stator lead wire according to claim 4, characterized in that: The transmission unit comprises a hollow shaft (15), a first bearing (16), and a driven gear (17); the first bearing (16) is sleeved on the hollow shaft (15); the first bearing (16) is located in a fixed support (14) and cooperates with the fixed support (14); and the driven gear (17) is fixed to the hollow shaft (15).

6. The twisting device for the motor stator lead wire according to claim 4, characterized in that: The clamping unit comprises a third lifting driver (20), a coupling (21), a transmission shaft (22), a clamping seat (23) having an inner cavity (23a), a transmission component (24), a first clamping claw (25), and a first linear guide rail (26). The third lifting driver (20) is fixed on the support frame (13). The output end of the third lifting driver (20) is connected to one end of the coupling (21), and the other end of the coupling (21) is connected to one end of the transmission shaft (22). The other end of the shaft (22) passes through the transmission unit and extends into the inner cavity (23a) of the clamping seat (23) to cooperate with one end of the transmission component (24); the clamping seat (23) is fixed to the transmission unit; the transmission component is hinged to the clamping seat (23); the other end of the transmission component (24) is located outside the clamping seat (23) and connected to the first clamping claw (25); the first clamping claw (25) is slidably matched with the first linear guide rail (26); and the first linear guide rail (26) is fixed to the clamping seat (23).

7. The twisting device for the stator lead wire of a motor according to claim 1, characterized in that: It also includes a wire clamping and folding mechanism (G) for folding the enameled wire on the stator to be parallel to the axis of the clamping and rotating mechanism (E), and the wire clamping and folding mechanism (G) is located on one side of the clamping and rotating mechanism (E).

8. The twisting device for the motor stator lead wire according to claim 7, characterized in that: The wire clamping and folding mechanism (G) comprises a second bracket (27), a second rotary driver (28), a bearing assembly (29), a rotating shaft (30), and a finger cylinder (31). The second rotary driver (28) is arranged on the second bracket (27), the bearing assembly (29) is mounted on the second bracket (27), the rotating shaft (30) passes through the bearing assembly (29) and is rotatably matched with the bearing assembly (29), one end of the rotating shaft (30) is connected to the second rotary driver (28), and the other end of the rotating shaft (30) is connected to the finger cylinder (31).

9. The twisting device for the motor stator lead wire according to claim 8, characterized in that: The second rotary driver (28) comprises a fourth lifting driver (28a), a rack (28b), a gear (28c), and a second linear guide rail (28d). The fourth lifting driver (28a) is fixed to the second bracket (27). The output end of the fourth lifting driver (28a) is connected to the rack (28b). The rack (28b) is meshed with the gear (28c). The gear (28c) is fixed to the rotating shaft (30). The second linear guide rail (28d) is fixed to the second bracket (27). The second linear guide rail (28d) is slidably matched with the rack (28b).

10. The twisting device for motor stator lead wires according to claim 7, characterized in that: The wire clamping and folding mechanism (G) further comprises a longitudinal drive unit and a transverse drive unit, wherein the longitudinal drive unit comprises a first mounting plate (32), a third guide rail (33), a third slider (34), and a first linear drive (35), wherein the third guide rail (33) is fixed on the first mounting plate (32), the third slider (34) is slidably matched with the third guide rail (33), the third slider (34) is fixed to the second bracket (27), the first linear drive (35) is fixed to the first mounting plate (32), and the output end of the first linear drive (35) is connected to the second bracket (27); The transverse drive unit comprises a third bracket (36), a fourth guide rail (37), a fourth slider (38), and a second linear drive (39); the fourth guide rail (37) is mounted on the third bracket (36); the fourth slider (38) is slidably matched with the fourth guide rail (37); the fourth slider (38) is fixed to the first mounting plate (32); the second linear drive (39) is fixed to the third bracket (36); and an output end of the second linear drive (39) is connected to the first mounting plate (32).