Self-cleaning condenser of asphalt dipping equipment

By setting up cleaning pipes, impellers and scrapers in the water inlet pipe of the condenser, the automatic cleaning function of the condenser is realized, solving the problem of frequent manual cleaning of existing condensers due to impurities blockage, and improving the automation level and use efficiency of the equipment.

CN222585719UActive Publication Date: 2025-03-11SHENYANG MOSEN TECH CO LTD
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Patent Information

Application Number
CN202420973738.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-11
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the asphalt impurity process, existing condensers are prone to blockage due to impurities in the water, which causes frequent manual cleaning of the filter net of the water inlet pipe, which is time-consuming and labor-intensive.

Method used

A self-cleaning condenser of asphalt impregnation equipment is designed. By setting a cleaning pipe, impeller, transmission rod and scraper in the water inlet pipe, the impeller is driven to rotate with cooling water, and the scraper is driven to clean the first filter plate, automatically clean the blocked impurities, and clean the impurities on the second filter plate through the center ring and spring mechanism.

Benefits of technology

The automatic cleaning function of the condenser is realized, reducing the frequency and time of manual cleaning, and improving the automation level and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a self-cleaning condenser of asphalt dipping equipment, which comprises an outer sleeve, an inner pipe is arranged in the outer sleeve, a water inlet pipe is arranged on the outer surface of the outer sleeve, a cleaning pipe is arranged at the joint of a pneumatic ball valve and the water inlet pipe, a transmission rod is movably connected to the middle of a first filter plate, and a second filter plate is movably connected to the transmission rod. An impeller is fixedly connected to the end, away from the first filter plate, of the transmission rod, a scraping plate is fixedly connected to the outer surface of the transmission rod, a corrugated pipe is arranged between the cleaning pipe and the water inlet pipe, and a second filter plate is fixedly connected to the inner wall of the middle circular ring. The cleaning pipe is arranged in the middle of the water inlet pipe, cooling water enters the cleaning pipe to drive the impeller to rotate, the impeller drives the scraper to rotate through the transmission rod while rotating, then the surface of the first filter plate is cleaned, and the effect of automatically cleaning the first filter plate is achieved; impurities in the cooling water are prevented from blocking the first filter plate.
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Description

Technical Field

[0001] The utility model relates to the field of condensers, in particular to a self-cleaning condenser of asphalt impregnation equipment. Background Art

[0002] Impregnation asphalt refers to asphalt used to impregnate carbon products to reduce the porosity of the products and increase the bulk density or achieve the purpose of impermeability. When impregnating the asphalt, a condenser is required to quickly cool it down.

[0003] The condenser is a type of heat exchanger that can quickly transfer the heat in the tube to the air near the tube. The condensate is mostly water. When water is input from the water inlet pipe, the water will wrap around the inner tube and take away the heat during the flow.

[0004] Since the water used in the condenser does not need to be pure water, it is mostly natural water, and there will be impurities in the water. The impurities can easily clog the filter of the water inlet pipe, requiring frequent manual cleaning, which is time-consuming and labor-intensive. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a self-cleaning condenser for asphalt impregnation equipment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A self-cleaning condenser for asphalt impregnation equipment comprises an outer sleeve, an inner tube is arranged inside the outer sleeve, a water inlet pipe is arranged on the outer surface of the outer sleeve, a pneumatic ball valve is arranged in the middle of the water inlet pipe, a cleaning pipe is arranged at the connection between the pneumatic ball valve and the water inlet pipe, a first filter plate is fixedly connected to the inner wall of the cleaning pipe on the side close to the water inlet pipe, a transmission rod is movably connected to the middle of the first filter plate, an impeller is fixedly connected to the end of the transmission rod away from the first filter plate, a scraper is fixedly connected to the outer surface of the transmission rod, a bellows is arranged between the cleaning pipe and the water inlet pipe, a central ring is arranged in the middle of the bellows, and a second filter plate is fixedly connected to the inner wall of the central ring.

[0008] Preferably, two water inlet pipes are provided, and two drainage pipes are provided on the outer surface of the outer sleeve, and the water inlet pipe and the drainage pipe are both connected to the inner part of the outer sleeve.

[0009] Preferably, the impeller is arranged inside one end of the cleaning pipe close to the pneumatic ball valve, and the outer surface of the scraper is in contact with the outer surface of the first filter plate.

[0010] Preferably, a sewage pipe is provided on the lower surface of the cleaning pipe, and a piston is provided inside the sewage pipe.

[0011] Preferably, a top block is provided on the outer surface of the second filter plate, and the top block is aligned with the holes of the first filter plate.

[0012] Preferably, a spring is provided on the outer surface of the second filter plate, and one end of the spring away from the second filter plate is fixedly connected to the inner wall of the water inlet pipe.

[0013] The utility model has the following beneficial effects:

[0014] 1. By setting a cleaning pipe in the middle of the water inlet pipe, the cooling water entering the cleaning pipe will drive the impeller to rotate. At the same time, the impeller will drive the scraper to rotate through the transmission rod, thereby cleaning the surface of the first filter plate, which has the effect of automatically cleaning the first filter plate and preventing the debris in the cooling water from clogging the first filter plate;

[0015] 2. By pushing the middle ring, the second filter plate can be driven to approach the first filter plate, which will then drive the top block to penetrate into the holes of the first filter plate to clean up the blocked impurities. After loosening the middle ring, the spring contracts and drives the second filter plate to move backward, thus clearing the blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a self-cleaning condenser for asphalt impregnation equipment proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the water inlet pipe structure of a self-cleaning condenser of an asphalt impregnation equipment proposed by the utility model;

[0018] Figure 3 A schematic diagram of the internal structure of a cleaning pipe of a self-cleaning condenser of an asphalt impregnation device is proposed for the utility model;

[0019] Figure 4 A schematic diagram of the internal structure of a bellows of a self-cleaning condenser of an asphalt impregnation device is proposed for the utility model;

[0020] In the figure: 1. outer sleeve; 2. inner tube; 3. water inlet pipe; 4. drain pipe; 5. pneumatic ball valve; 6. cleaning pipe; 7. first filter plate; 8. transmission rod; 9. impeller; 10. scraper; 11. drain pipe; 12. piston; 13. bellows; 14. center ring; 15. second filter plate; 16. top block; 17. spring. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1 A self-cleaning condenser for asphalt impregnation equipment comprises an outer sleeve 1, an inner tube 2 is arranged inside the outer sleeve 1, a water inlet pipe 3 is arranged on the outer surface of the outer sleeve 1, a pneumatic ball valve 5 is arranged in the middle of the water inlet pipe 3, two water inlet pipes 3 are arranged, two drainage pipes 4 are arranged on the outer surface of the outer sleeve 1, the water inlet pipe 3 and the drainage pipe 4 are both connected to the outer sleeve 1, one of the two water inlet pipes 3 is connected to cooling water, and the other is connected to a hot oil pipe, the cooling water plays a condensation role, and the hot oil can soften the asphalt of the inner tube 2 for easy cleaning, and the pneumatic ball valve 5 can be controlled to realize automatic control and flexibly switch the cooling mode and the cleaning mode, thereby reducing the waiting time of subsequent processes and improving the practicability of the device. Since the specific structure and working principle of the device are the existing technology well known to the staff in this field, they will not be elaborated on here.

[0023] Reference Figure 1 , Figure 2 and Figure 3 , a cleaning pipe 6 is provided at the connection between the pneumatic ball valve 5 and the water inlet pipe 3, a first filter plate 7 is fixedly connected to the inner wall of the cleaning pipe 6 on one side close to the water inlet pipe 3, a transmission rod 8 is movably connected to the middle part of the first filter plate 7, an impeller 9 is fixedly connected to the end of the transmission rod 8 away from the first filter plate 7, a scraper 10 is fixedly connected to the outer surface of the transmission rod 8, the impeller 9 is arranged inside the end of the cleaning pipe 6 close to the pneumatic ball valve 5, the outer surface of the scraper 10 abuts against the outer surface of the first filter plate 7, the cooling water enters the cleaning pipe 6 to drive the impeller 9 to rotate, and the impeller 9 rotates while driving the scraper 10 to rotate through the transmission rod 8, thereby cleaning the surface of the first filter plate 7, achieving the effect of automatically cleaning the first filter plate 7, and preventing the first filter plate 7 from being blocked by debris in the cooling water, a sewage pipe 11 is provided on the lower surface of the cleaning pipe 6, a piston 12 is provided inside the sewage pipe 11, and the piston 12 is opened regularly, and the sewage in the cleaning pipe 6 is discharged through the sewage pipe 11.

[0024] Reference Figure 1 , Figure 2 and Figure 4 A bellows 13 is arranged between the cleaning pipe 6 and the water inlet pipe 3, and a central ring 14 is arranged in the middle of the bellows 13. The bellows 13 at both ends of the central ring 14 can be retracted independently, and a second filter plate 15 is fixedly connected to the inner wall of the central ring 14. A top block 16 is arranged on the outer surface of the second filter plate 15. The top block 16 is aligned with the holes of the first filter plate 7, and a spring 17 is arranged on the outer surface of the second filter plate 15. One end of the spring 17 away from the second filter plate 15 is fixedly connected to the inner wall of the water inlet pipe 3. Pushing the central ring 14 can drive the second filter plate 15 to approach the first filter plate 7, and then drive the top block 16 to penetrate into the holes of the first filter plate 7 to clean up the blocked impurities. After loosening the central ring 14, the contraction of the spring 17 can drive the second filter plate 15 to move backward, thereby clearing the blockage.

[0025] The specific working principle of the utility model is as follows: during the use of the device, after the pneumatic ball valve 5 is opened, the cooling water enters the cleaning pipe 6, and the flow of cooling water drives the impeller 9 to rotate. While the impeller 9 rotates, the scraper 10 is driven to rotate through the transmission rod 8, thereby cleaning the surface of the first filter plate 7, which has the effect of automatically cleaning the first filter plate 7 to prevent the debris in the cooling water from clogging the first filter plate 7. A bellows 13 is arranged between the water inlet pipe 3 and the cleaning pipe 6, and a central ring 14 is arranged in the middle of the bellows 13. Pushing the central ring 14 can drive the second filter plate 15 to approach the first filter plate 7, and at the same time, the spring 17 will be pulled. The movement of the second filter plate 15 will drive the top block 16 to penetrate into the eyelet of the first filter plate 7, and the blocked impurities will be pushed out and fall into the cleaning pipe 6. After loosening the central ring 14, the spring 17 contracts and can drive the second filter plate 15 to move back and reset, which has the effect of cleaning the blockage. The piston 12 is opened regularly, and the sewage in the cleaning pipe 6 will be discharged through the sewage pipe 11.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A self-cleaning condenser for asphalt impregnation equipment, comprising an outer sleeve (1), characterized in that: An inner tube (2) is arranged inside the outer sleeve (1), and a water inlet pipe (3) is arranged on the outer surface of the outer sleeve (1). A pneumatic ball valve (5) is arranged in the middle of the water inlet pipe (3), and a cleaning pipe (6) is arranged at the connection between the pneumatic ball valve (5) and the water inlet pipe (3). A first filter plate (7) is fixedly connected to the inner wall of the cleaning pipe (6) on a side close to the water inlet pipe (3), a transmission rod (8) is movably connected to the middle of the first filter plate (7), an impeller (9) is fixedly connected to the end of the transmission rod (8) away from the first filter plate (7), and a scraper (10) is fixedly connected to the outer surface of the transmission rod (8). A bellows (13) is arranged between the cleaning pipe (6) and the water inlet pipe (3), a central ring (14) is arranged in the middle of the bellows (13), and a second filter plate (15) is fixedly connected to the inner wall of the central ring (14).

2. A self-cleaning condenser for asphalt impregnation equipment according to claim 1, characterized in that: Two water inlet pipes (3) are provided, and two drainage pipes (4) are provided on the outer surface of the outer casing (1). The water inlet pipe (3) and the drainage pipe (4) are both connected to the inner part of the outer casing (1).

3. A self-cleaning condenser for asphalt impregnation equipment according to claim 1, characterized in that: The impeller (9) is arranged inside one end of the cleaning pipe (6) close to the pneumatic ball valve (5), and the outer surface of the scraper (10) abuts against the outer surface of the first filter plate (7).

4. A self-cleaning condenser for asphalt impregnation equipment according to claim 1, characterized in that: A sewage discharge pipe (11) is arranged on the lower surface of the cleaning pipe (6), and a piston (12) is arranged inside the sewage discharge pipe (11).

5. The self-cleaning condenser of asphalt impregnation equipment according to claim 1, characterized in that: The outer surface of the second filter plate (15) is provided with a top block (16), and the top block (16) is aligned with the holes of the first filter plate (7).

6. A self-cleaning condenser for asphalt impregnation equipment according to claim 1, characterized in that: A spring (17) is provided on the outer surface of the second filter plate (15), and one end of the spring (17) away from the second filter plate (15) is fixedly connected to the inner wall of the water inlet pipe (3).