Visual high-temperature and high-pressure reaction kettle

By using a combined structure of airbags and sealing rings in a high-temperature and high-pressure reactor, the leakage problem caused by increasing internal pressure is solved, and higher sealing and stability are achieved.

CN222586485UActive Publication Date: 2025-03-11HEFEI SAIFUT INSTR CO LTD

Patent Information

Application Number
CN202420677874.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-11
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

When the internal pressure of the existing high-temperature and high-pressure reactors increases, they cannot effectively prevent leakage problems caused by the ejection of the upper cover, and the sealing of the feed pipe is insufficient.

Method used

A combined structure of airbag and sealing ring is adopted. Electromagnets are installed at the bottom of the airbag. The sealing ring and airbag material are elastic and telescopic. When the cover is under pressure, the airbag and sealing ring are extended to cover the connection to prevent leakage.

Benefits of technology

It effectively prevents leakage inside the high-temperature and high-pressure reactor, enhances the sealing of the feed pipe, and improves the stability and safety of the reactor.

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Abstract

The utility model relates to the technical field of reaction kettles, and discloses a visual high-temperature and high-pressure reaction kettle which comprises a reaction kettle body, a feeding pipe is arranged on one side of the bottom of the reaction kettle body in a communicating mode, a first sealing ring is fixedly installed at the top of the feeding pipe, and a cover is arranged at the top of the feeding pipe. A second sealing ring is fixedly installed at the bottom of the cover, an air bag is fixedly installed at the bottom of the second sealing ring, and a sealing ring is fixedly installed on the side, close to the cover, of the air bag. Through the air bag and the sealing ring, the electromagnet at the bottom of the air bag can attract the bottom of the sealing groove, when the cover is ejected outwards under pressure, the pressure cannot pull the air bag out of the sealing groove, meanwhile, the ejection force can pull the air bag and the sealing ring, but the materials of the sealing ring and the air bag have certain elasticity and flexibility; when the cover is ejected out, the air bag and the sealing ring are driven to be lengthened, the joint of the cover and the feeding pipe is covered, internal leakage is prevented, and the sealing performance of the feeding pipe is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of reactors, and in particular to a visualized high-temperature and high-pressure reactor. Background Art

[0002] High temperature and high pressure reactor is a container for chemical and chemical reactions. The reactor can realize the heating, evaporation, cooling and low-speed mixing functions required by the process. High temperature and high pressure reactor is widely used in petroleum, chemical, rubber, pesticide, dye, medical, food, and is used to complete the pressure vessel of vulcanization, hydrogenation nitration, polymerization, condensation and other process. The reactor material is generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloy and other composite materials. When the reactor is in use, the material needs to be added to the reactor through the feed pipe, and the material is subjected to high temperature and high pressure operation through the operation of the corresponding components in the reactor. In order to prevent the internal temperature and pressure of the reactor from being affected during operation, the upper cover needs to be installed on the upper end of the feed pipe and the upper cover needs to be closed.

[0003] The existing Chinese patent with announcement number CN218689254U discloses a high-temperature and high-pressure reactor, including a reactor body, a feed pipe is provided through one side of the upper end of the reactor body, a fixed block is fixed on the upper end of one side of the feed pipe, a pushing mechanism is provided in the fixed block, a moving part is provided on the pushing mechanism, a pressing mechanism is provided in the moving part, and a stirring mechanism is provided in the middle of the upper end of the reactor body. The utility model can replace the traditional multiple bolt structures by the pushing mechanism and the pressing mechanism to install the upper cover on the upper end of the feed pipe, so that the upper cover is more convenient to open and close, thereby improving the convenience of conveying materials into the reactor, effectively improving the convenience of the high-pressure reactor, and can adjust the tightness of the upper cover installed on the upper end of the feed pipe, so that the upper cover is more tightly installed on the upper end of the feed pipe, preventing the temperature and pressure in the high-temperature and high-pressure reactor from leaking, and then can improve the stability of the high-temperature and high-pressure reactor during operation.

[0004] However, the above-mentioned reactor has the following disadvantages: the device can adjust the tightness of the upper cover and the feed pipe by setting the first screw and the nut, so that the upper cover can be installed more tightly, but the pressure inside the reactor is very high, and it is impossible to adjust the first screw and the nut by manual judgment to ensure the tightness of the upper cover and the feed pipe. In addition, when the internal pressure of the reactor increases, the upper cover will be pushed outward. The upper cover and the feed pipe can only be installed by the first screw, and the sealing of the feed pipe cannot be guaranteed.

[0005] Therefore, we propose a visual high-temperature and high-pressure reactor to solve this problem.

[0006] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0007] In order to solve the problem that the upper cover will be pushed outward when the internal pressure of the reactor increases, causing leakage, the present application provides a visual high-temperature and high-pressure reactor.

[0008] The present application provides a visualized high temperature and high pressure reactor adopts the following technical solution:

[0009] A visualized high-temperature and high-pressure reactor comprises a reactor body, a feed pipe is connectedly arranged on one side of the bottom of the reactor body, a first sealing ring is fixedly installed on the top of the feed pipe, a lid is arranged on the top of the feed pipe, a second sealing ring is fixedly installed on the bottom of the lid, an airbag is fixedly installed on the bottom of the second sealing ring, a sealing ring is fixedly installed on the side of the airbag close to the lid, an electromagnet is fixedly installed on the bottom of the airbag, a sealing groove is arranged on the top of the first sealing ring, the airbag is matched with the sealing groove, the electromagnet is attracted to the bottom of the sealing groove, an air pump is fixedly installed on the top of the lid, and inflation tubes are connected on four sides of the air pump, a plurality of the inflation tubes pass through the lid and the second sealing ring, and a plurality of the inflation tubes are connected to the top of the airbag.

[0010] Preferably, an observation window is provided on one side of the reactor body.

[0011] Preferably, two discharge pipes are connected and arranged on one side of the bottom of the reactor body.

[0012] Preferably, a stirring roller is provided in the reactor body, the stirring roller passes through the reactor body, the stirring roller is rotatably connected to the reactor body, a support frame is fixedly installed on the top of the stirring roller, a motor is fixedly installed on the top of the support frame, the output end of the motor is transmission-connected to the stirring roller, a fixed shaft is mounted on one end of the stirring roller close to the top of the reactor body, the fixed shaft is fixedly connected to the top of the reactor body, the stirring roller is rotatably connected to the fixed shaft, the interior of the stirring roller is hollow, a plurality of through holes are provided on one end of the stirring roller close to the fixed shaft, and a plurality of booster nozzles are provided at the bottom of the stirring roller.

[0013] Preferably, stirring blades are fixedly mounted on three sides of the stirring roller, and an inclined surface is provided on the side of the stirring blade close to the inner cavity of the reactor body, and the inclined surface is in contact with the side wall of the inner cavity of the reactor body.

[0014] Preferably, a water pipe is provided on one side of the support frame, the water pipe passes through the support frame and the fixed shaft, and the water pipe is communicated with the fixed shaft.

[0015] To summarize, the present application includes the following beneficial technical effects: through the airbag and the sealing ring, the electromagnet at the bottom of the airbag can be attracted to the bottom of the sealing groove. When the lid is pushed outward under pressure, the pressure cannot pull the airbag out of the sealing groove. At the same time, the pushing force can pull the airbag and the sealing ring. However, the materials of the sealing ring and the airbag have certain elasticity and stretchability, which will cause the airbag and the sealing ring to stretch when the lid is pushed out, thereby covering the connection between the lid and the feeding tube, preventing internal leakage, and increasing the sealing of the feeding tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of a three-dimensional structure of an embodiment of the application;

[0017] Figure 2 It is a schematic diagram of a three-dimensional cross-sectional structure of an embodiment of the application;

[0018] Figure 3 is a schematic diagram of a three-dimensional cross-sectional structure of a stirring roller according to an embodiment of the application;

[0019] Figure 4 is a schematic diagram of the three-dimensional structure of the lid and the feed tube of the embodiment of the application;

[0020] Figure 5 It is a schematic diagram of the three-dimensional cross-sectional structure of the lid and the feed tube of the application embodiment.

[0021] Explanation of the accompanying drawings: 1. Reactor body; 2. Support frame; 3. Motor; 4. Feed pipe; 5. Observation window; 6. Electromagnet; 7. Discharge pipe; 8. Water pipe; 9. Fixed shaft; 10. Stirring blade; 11. Booster nozzle; 12. Inclined surface; 13. Stirring roller; 14. Through hole; 15. First sealing ring; 16. Sealing groove; 17. Inflation tube; 18. Air pump; 19. Cover; 20. Second sealing ring; 21. Sealing ring; 22. Airbag. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-5 This application is described in further detail.

[0023] The present application embodiment discloses a visualized high temperature and high pressure reactor. Figure 1-5A visualized high-temperature and high-pressure reactor comprises a reactor body 1, a feed pipe 4 is connected to one side of the bottom of the reactor body 1, a first sealing ring 15 is fixedly installed on the top of the feed pipe 4, a cover 19 is arranged on the top of the feed pipe 4, a second sealing ring 20 is fixedly installed on the bottom of the cover 19, an airbag 22 is fixedly installed on the bottom of the second sealing ring 20, a sealing ring 21 is fixedly installed on the side of the airbag 22 close to the cover 19, the sealing ring 21 and the airbag 22 are made of elastic and high-temperature resistant materials, and have certain elasticity and scalability, so as to adapt to the increase of internal pressure of the reactor, so that the connection between the feed pipe 4 and the cover 19 is subjected to greater force, resulting in leakage at the connection of the feed pipe 4, an electromagnet 6 is fixedly installed on the bottom of the airbag 22, a sealing groove 16 is arranged on the top of the first sealing ring 15, and the airbag 22 is adapted to the sealing groove 16, the electromagnet 6 is attracted to the bottom of the sealing groove 16, an air pump 18 is fixedly installed on the top of the cover 19, and the four sides of the air pump 18 are connected with inflation tubes 17, multiple inflation tubes 17 penetrate the cover 19 and the second sealing ring 20, and multiple inflation tubes 17 are connected to the top of the airbag 22; through the airbag 22 and the sealing ring 21, the electromagnet 6 at the bottom of the airbag 22 can be attracted to the bottom of the sealing groove 16, when the cover 19 is pushed outward by pressure, the pressure cannot pull the airbag 22 out of the sealing groove 16, and the ejection force can pull the airbag 22 and the sealing ring 21, but the materials of the sealing ring 21 and the airbag 22 have certain elasticity and flexibility, which will cause the airbag 22 and the sealing ring 21 to stretch when the cover 19 is pushed out, covering the connection between the cover 19 and the feeding pipe 4, preventing internal leakage, and increasing the sealing of the feeding pipe 4.

[0024] Reference Figure 1 An observation window 5 is provided on one side of the reactor body 1 so that the internal situation can be clearly seen.

[0025] Reference Figure 1 One side of the bottom of the reactor body 1 is connected to two discharge pipes 7 for discharging the processed materials.

[0026] Reference Figure 2-3A stirring roller 13 is arranged in the reactor body 1, and the stirring roller 13 penetrates the reactor body 1, and the stirring roller 13 is rotatably connected to the reactor body 1. A support frame 2 is fixedly installed on the top of the stirring roller 13, and a motor 3 is fixedly installed on the top of the support frame 2. The output end of the motor 3 is transmission-connected to the stirring roller 13, and one end of the stirring roller 13 close to the top of the reactor body 1 is provided with a fixed shaft 9, and the fixed shaft 9 is fixedly connected to the top of the reactor body 1, and the stirring roller 13 is rotatably connected to the fixed shaft 9. The interior of the stirring roller 13 is hollow, and a plurality of through holes 14 are arranged on one end of the stirring roller 13 close to the fixed shaft 9. A plurality of booster nozzles 11 are arranged at the bottom of the stirring roller 13, and the interior of the reactor can be cleaned.

[0027] Reference Figure 2-3 Stirring blades 10 are fixedly installed on three sides of the stirring roller 13. The stirring blade 10 is provided with an inclined surface 12 on one side close to the inner cavity of the reactor body 1. The inclined surface 12 fits with the side wall of the inner cavity of the reactor body 1, and the material stuck on the side wall of the reactor body 1 can be scraped off.

[0028] Reference Figure 2-3 A water pipe 8 is provided on one side of the support frame 2 , and the water pipe 8 passes through the support frame 2 and the fixed shaft 9 . The water pipe 8 is connected to the fixed shaft 9 and can deliver water to the stirring roller 13 .

[0029] The implementation principle of a visualized high-temperature and high-pressure reactor in the embodiment of the present application is as follows: after the material is transported through the feed pipe 4, the airbag 22 on the cover 19 is inserted into the sealing groove 16, so that the electromagnet 6 and the bottom of the sealing groove 16 are attracted to each other, and the sealing ring 21 is close to the connection between the first sealing ring 15 and the second sealing ring 20. At the same time, the air pump 18 is used to inflate the airbag 22, and finally the cover 19 and the feed pipe 4 are threaded together with bolts. When the inside of the reactor body 1 is subjected to high temperature and high pressure, the connection between the feed pipe 4 and the cover 19 will be subjected to greater force. At this time, the cover 19 is pushed outward, and the airbag 22 and the sealing ring 21 are pulled while being pushed out. The airbag 22 and the sealing ring 21 are made of high-temperature resistant materials, but because the electromagnet 6 at the bottom of the airbag 22 is attracted to the sealing groove 16, the airbag 22 cannot be pulled out of the sealing groove 16. At the same time, the materials of the sealing ring 21 and the airbag 22 have certain elasticity and flexibility, so that the airbag 22 and the sealing ring 21 are stretched when the cover 19 is pushed out. , cover the connection between the cover 19 and the feeding pipe 4 to prevent internal leakage and increase the sealing of the feeding pipe 4, start the motor 3, the motor 3 drives the stirring roller 13 to rotate, the stirring roller 13 mobilizes the stirring blade 10 to rotate, mix and stir the internal materials, and at the same time, the inclined surface 12 of the stirring blade 10 can scrape off the materials adhering to the side wall of the reactor body 1, and the materials can be discharged through the discharge pipe 7 after the end. When the inside of the reactor body 1 needs to be cleaned, the water inlet pipe and the water delivery pipe 8 can be connected together through a pipe joint, and then water is transported into the fixed shaft 9. A sealing gasket is provided at the connection between the fixed shaft 9 and the stirring roller 13, and water enters the inside of the stirring roller 13 through the through hole 14, and then a high-pressure water flow is sprayed outward through a plurality of booster nozzles 11 on the stirring roller 13. At the same time, the motor 3 can be started, the motor 3 drives the stirring roller 13 and the stirring blade 10 to rotate, and the inside of the reactor body 1 is cleaned. The situation inside the reactor body 1 can be observed at any time through the observation window 5.

[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0033] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A visualized high-temperature and high-pressure reactor, comprising a reactor body (1), characterized in that: A feed pipe (4) is connected to one side of the bottom of the reactor body (1), a first sealing ring (15) is fixedly installed on the top of the feed pipe (4), a cover (19) is provided on the top of the feed pipe (4), a second sealing ring (20) is fixedly installed on the bottom of the cover (19), an air bag (22) is fixedly installed on the bottom of the second sealing ring (20), a sealing ring (21) is fixedly installed on the side of the air bag (22) close to the cover (19), and an electric A magnet (6), a sealing groove (16) is arranged on the top of the first sealing ring (15), the airbag (22) is matched with the sealing groove (16), the electromagnet (6) and the bottom of the sealing groove (16) are attracted to each other, an air pump (18) is fixedly installed on the top of the cover (19), and four sides of the air pump (18) are connected with inflation tubes (17), a plurality of the inflation tubes (17) pass through the cover (19) and the second sealing ring (20), and a plurality of the inflation tubes (17) are connected with the top of the airbag (22).

2. A visualized high temperature and high pressure reactor according to claim 1, characterized in that: An observation window (5) is provided on one side of the reactor body (1).

3. A visualized high temperature and high pressure reactor according to claim 2, characterized in that: Two discharge pipes (7) are connected and arranged on one side of the bottom of the reactor body (1).

4. A visualized high temperature and high pressure reactor according to claim 3, characterized in that: A stirring roller (13) is arranged inside the reactor body (1), the stirring roller (13) penetrates the reactor body (1), the stirring roller (13) is rotatably connected to the reactor body (1), a support frame (2) is fixedly installed on the top of the stirring roller (13), a motor (3) is fixedly installed on the top of the support frame (2), the output end of the motor (3) is transmission-connected to the stirring roller (13), one end of the stirring roller (13) close to the top of the reactor body (1) is sleeved with a fixed shaft (9), the fixed shaft (9) is fixedly connected to the top of the reactor body (1), the stirring roller (13) is rotatably connected to the fixed shaft (9), the interior of the stirring roller (13) is hollow, one end of the stirring roller (13) close to the fixed shaft (9) is provided with a plurality of through holes (14), and the bottom of the stirring roller (13) is provided with a plurality of booster nozzles (11).

5. A visualized high temperature and high pressure reactor according to claim 4, characterized in that: Stirring blades (10) are fixedly mounted on three sides of the stirring roller (13); an inclined surface (12) is provided on the side of the stirring blade (10) close to the inner cavity of the reactor body (1); and the inclined surface (12) is in contact with the side wall of the inner cavity of the reactor body (1).

6. A visualized high temperature and high pressure reactor according to claim 4, characterized in that: A water pipe (8) is provided on one side of the support frame (2); the water pipe (8) penetrates the support frame (2) and the fixed shaft (9); and the water pipe (8) is in communication with the fixed shaft (9).

Citation Information

Patent Citations

  • High-temperature and high-pressure reaction kettle

    CN218689254U

Cited By

  • Visual high-temperature and high-pressure reaction kettle

    CN224024970U