Powder scattering device capable of monitoring powder amount
By introducing sensors into the powder spreading device to monitor the powder amount in the powder storage chamber, the problem that existing powder spreaders are difficult to monitor the powder amount in real time is solved, and the product defects and efficiency reductions are avoided due to powder shortage are achieved.
Patent Information
- Application Number
- CN202421136337.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In the fields of thermal transfer, printing powder shaker and food processing, existing powder spreaders are difficult to monitor the amount of powder in the powder storage chamber in real time, resulting in poor product or affecting operating efficiency due to powder shortage.
A powder spreading device including a powder storage cavity, a powder outlet and a powder control assembly is designed. The powder control assembly is composed of a powder controller and a sensor with a rotating body structure. The sensor is used to monitor the amount of powder in real time to ensure that the operator prompts to add powder in a timely manner when there is a shortage of powder.
By monitoring the amount of powder in the powder storage chamber in real time, avoid product defects caused by powder shortage, improve operating efficiency, and ensure normal production.
Smart Images

Figure CN222587156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder spreading, in particular to a powder spreading device capable of monitoring the amount of powder. Background Art
[0002] Powder sprinklers are widely used in thermal transfer, printing powder shaking machines and food processing. During operation, one operator usually operates multiple machines at the same time. When the powder storage chamber is insufficient, if the operator does not find it and add powder in time, the products produced will be defective or even scrapped due to lack of powder, which will seriously affect normal production, reduce operation efficiency, and thus increase production costs.
[0003] Therefore, it is urgent to design a powder spreading device that can monitor the amount of powder, so as to monitor the amount of powder in the powder storage chamber during the powder spreading process, so as to avoid product defects or affect the operation efficiency due to lack of powder. Utility Model Content
[0004] The technical solution adopted by the utility model is as follows:
[0005] A powder spreading device capable of monitoring the amount of powder, characterized in that: it comprises a powder storage chamber (10), a powder outlet (11) is arranged at the lower end of the powder storage chamber (10), and a powder control component (20) is arranged on the powder outlet (11);
[0006] The powder control assembly (20) comprises a powder controller (21) in a rotating body structure, and the rotating shaft of the powder controller (21) is drivingly connected to a driver (23);
[0007] The powder controller (21) comprises a sealing surface (21a) for closing the powder outlet (11) and a powder sprinkling groove (21b) for accommodating powder, and the driver (23) drives the powder controller (21) to rotate so that the powder sprinkling groove (21b) is alternately located inside or outside the powder storage chamber (10);
[0008] The powder storage chamber (10) is provided with a sensor (40).
[0009] Preferably, a powder baffle (22) is provided between the sealing surface (21a) and the powder outlet (11), and the powder baffle (22) is made of elastic material.
[0010] Preferably, the sensor (40) is one or a combination of a contact sensor or a non-contact sensor.
[0011] Preferably, the sensor (40) is a laser or infrared sensor arranged above the powder outlet (11).
[0012] Preferably, the powder storage chamber (10) is a thin-walled funnel-shaped structure that is larger at the top and smaller at the bottom.
[0013] Preferably, the powder outlet (11) is located at the bottom of the powder storage chamber (10) in the gravity direction.
[0014] Preferably, a powder adding port and a cover (30) covering the powder adding port are provided at the upper end of the powder storage chamber (10).
[0015] Preferably, the cover (30) is provided with an observation window (31) made of a transparent material.
[0016] Preferably, the powder outlet (11) is of a rectangular structure, the powder controller (21) is of a cylindrical structure, the sealing surface (21a) is of an arc surface, and the powder sprinkling groove (21b) is of a groove-shaped structure sunken in the surface of the sealing surface (21a).
[0017] Preferably, the drive (23) is a rotary electric motor.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] Reasonable structural design can monitor the powder amount in the powder storage chamber during the powder spreading process to avoid product defects caused by lack of powder and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 for Figure 1 AA section view;
[0022] Figure 3 for Figure 2 A partial enlarged view of B.
[0023] Among them: a powder storage chamber 10, a powder outlet 11, a powder control assembly 20, a powder controller 21, a sealing surface 21a, a powder sprinkling groove 21b, a powder baffle 22, a driver 23, a cover 30, an observation window 31, and a sensor 40. DETAILED DESCRIPTION
[0024] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the accompanying drawings. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0025] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be an element centered thereon. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an element centered thereon at the same time. The terms "vertical", "horizontal", "left", "right", "up", "down", "front", "rear" and similar expressions used herein are for illustrative purposes only.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0027] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:
[0028] like Figure 1 , 2 As shown in 3, a powder spreading device capable of monitoring the amount of powder comprises a powder storage chamber 10, a powder outlet 11 is disposed at the lower end of the powder storage chamber 10, and a powder control component 20 is disposed on the powder outlet 11;
[0029] The powder control assembly 20 includes a powder controller 21 in a rotating body structure, and the rotating shaft of the powder controller 21 is transmission-connected to a driver 23;
[0030] The powder controller 21 includes a sealing surface 21a for closing the powder outlet 11 and a powder sprinkling groove 21b for accommodating powder, and the driver 23 drives the powder controller 21 to rotate so that the powder sprinkling groove 21b is alternately located inside or outside the powder storage chamber 10;
[0031] The powder storage chamber 10 is provided with a sensor 40 .
[0032] Furthermore, in order to improve the reliability, maintainability and service life of the sealed contact between the sealing surface 21a and the powder outlet 11, a powder baffle 22 is provided between the sealing surface 21a and the powder outlet 11, and the powder baffle 22 is made of elastic material.
[0033] Furthermore, the sensor 40 is a contact sensor or a non-contact sensor or a combination thereof.
[0034] The remaining amount of powder can be determined based on the distance between the powder and the sensor, the color difference between the powder and the powder storage chamber or the powder controller, the change of electromagnetic waves or the sonar echo. A distance sensor, a color sensor, an electromagnetic sensor or a sonar sensor can be selected. Depending on the sensor type, the sensor can be arranged inside or outside the powder storage chamber 10.
[0035] The sensor can be a distance sensor, which determines the remaining powder amount by the height of the powder accumulation (the distance can be set). It can also be a color sensor, which detects the difference in color between the powder storage chamber or the powder controller and other objects when the powder is exhausted to determine the remaining powder amount; it can also be a sonar sensor, which determines the remaining powder amount by the sonar echo of the internal space of the powder storage chamber.
[0036] Furthermore, the sensor 40 is a laser or infrared sensor disposed above the powder outlet 11 .
[0037] According to the powder type and working conditions, this embodiment uses laser and infrared non-contact photoelectric sensors. In other embodiments, other types of sensors, such as contact sensors, may also be used.
[0038] Furthermore, in order to reduce the residual powder, the powder storage chamber 10 is a thin-walled funnel-shaped structure that is larger at the top and smaller at the bottom.
[0039] Furthermore, in order to facilitate powder discharge, the powder outlet 11 is located at the bottom of the powder storage chamber 10 in the gravity direction.
[0040] Furthermore, in order to facilitate powder adding and cleaning of the powder storage chamber, a powder adding port and a cover 30 covering the powder adding port are provided at the upper end of the powder storage chamber 10 .
[0041] Furthermore, in order to facilitate manual judgment of the powder residue, the cover 30 is provided with an observation window 31 made of a transparent material.
[0042] Furthermore, in order to facilitate processing and control the amount of powder output, the powder outlet 11 is a rectangular structure, the powder controller 21 is a cylindrical structure, the sealing surface 21a is an arc surface, and the powder sprinkling groove 21b is a groove-shaped structure recessed in the surface of the sealing surface 21a.
[0043] The volume of the powder sprinkling trough 21b can be designed according to factors such as powder characteristics and powder sprinkling speed, so as to achieve controllable powder sprinkling accuracy and speed.
[0044] In other embodiments, powder outlets and powder controllers of different shapes are designed according to powder properties and powder spreading speed.
[0045] Furthermore, the driver 23 is a rotary motor.
[0046] When the present embodiment is in use, firstly, an appropriate amount of powder is placed into the powder storage chamber 10. When sprinkling powder, the controller controls the driver 23 to drive the powder controller 21 to rotate; when the powder sprinkling groove 21b rotates to the inside of the powder storage chamber 10 (at this time, the sealing surface 21a closes the powder outlet 11), the powder is filled into the powder sprinkling groove 21b under the action of gravity; when the powder sprinkling groove 21b rotates to the outside of the powder outlet 11 and the powder storage chamber 10, the powder in the powder sprinkling groove 21b falls, thereby circulating and rotating to achieve continuous powder sprinkling.
[0047] When the powder sprinkling stops, the sealing surface 21 a closes the powder outlet 11 .
[0048] When the sensor detects that the powder remaining is insufficient, it sends a message to prompt the operator to add powder.
[0049] For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all of these changes and deformations should fall within the scope of protection of the claims of the utility model patent.
Claims
1. A powder spreading device capable of monitoring the amount of powder, characterized in that: It comprises a powder storage chamber (10), the lower end of the powder storage chamber (10) is provided with a powder outlet (11), and the powder outlet (11) is provided with a powder control component (20); The powder control assembly (20) comprises a powder controller (21) in a rotating body structure, and the rotating shaft of the powder controller (21) is drivingly connected to a driver (23); The powder controller (21) comprises a sealing surface (21a) for closing the powder outlet (11) and a powder sprinkling groove (21b) for accommodating powder, and the driver (23) drives the powder controller (21) to rotate so that the powder sprinkling groove (21b) is alternately located inside or outside the powder storage chamber (10); The powder storage chamber (10) is provided with a sensor (40).
2. The powder spreading device capable of monitoring the amount of powder as claimed in claim 1, characterized in that: A powder blocking plate (22) is provided between the sealing surface (21a) and the powder outlet (11), and the powder blocking plate (22) is made of elastic material.
3. The powder spreading device capable of monitoring the amount of powder as claimed in claim 1, characterized in that: The sensor (40) is a contact sensor or a non-contact sensor or a combination thereof.
4. The powder spreading device capable of monitoring the amount of powder as claimed in claim 3, characterized in that: The sensor (40) is a laser or infrared sensor arranged above the powder outlet (11).
5. The powder spreading device capable of monitoring the amount of powder as claimed in claim 1, characterized in that: The powder storage chamber (10) is a thin-walled funnel-shaped structure that is larger at the top and smaller at the bottom.
6. The powder spreading device capable of monitoring the amount of powder as claimed in claim 1, characterized in that: The powder outlet (11) is located at the bottom of the powder storage chamber (10) in the gravity direction.
7. The powder spreading device capable of monitoring the amount of powder as claimed in claim 1, characterized in that: The upper end of the powder storage chamber (10) is provided with a powder adding port and a cover (30) covering the powder adding port.
8. The powder spreading device capable of monitoring the amount of powder as claimed in claim 7, characterized in that: The cover (30) is provided with an observation window (31) made of a transparent material.
9. The powder spreading device capable of monitoring the amount of powder according to claim 1, characterized in that: The powder outlet (11) is in a rectangular structure, the powder controller (21) is in a cylindrical structure, the sealing surface (21a) is an arc surface, and the powder sprinkling groove (21b) is in a groove-shaped structure recessed in the surface of the sealing surface (21a).
10. The powder spreading device capable of monitoring the amount of powder according to claim 1, characterized in that: The drive (23) is a rotary electric machine.