Concrete sandstone separator

By setting up an automatic horizontally moving discharge box and a roller structure supporting the multi-stage roller separation screen in the concrete sand and gravel separator, the problems of high labor intensity and high energy consumption caused by the lack of support of the discharge silo in the prior art are solved, and the automatic removal of the discharge box and separation screen is realized, reducing the labor intensity and energy consumption of workers.

CN222587193UActive Publication Date: 2025-03-11NINGBO ZHONGXIN HAIMA BUILDING MATERIALS CO LTD

Patent Information

Application Number
CN202421229952.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing concrete sand and gravel separator discharge silos lack support structure, which requires manual lifting after disassembly, which increases workers' labor intensity and has a high energy consumption of the separation device.

Method used

The automatic horizontally moving discharge box is movably installed near the bottom of the discharge port on the inside of the frame, and a first limit groove and roller are provided at the top of the frame. The limiting ring is tangent to the roller, and the multi-stage roller separation screen is supported to reduce friction and realize the automatic removal of the discharge box and separation screen.

Benefits of technology

The automatic removal of the discharge box and multi-stage drum separation screen is realized, reducing the labor intensity of workers and reducing the energy consumption of the separation device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a concrete sandstone separator which comprises a machine frame, a plurality of discharging openings used for discharging are formed in the machine frame, discharging boxes capable of automatically and horizontally moving are arranged at the bottom ends of the discharging openings, first sliding grooves are symmetrically formed in the two sides of the bottoms of the discharging openings, and the first sliding grooves are communicated with the discharging boxes. Sliding blocks capable of being slidably mounted in the first sliding grooves are symmetrically arranged on the two sides of the bottom of the discharging box, a first limiting groove is formed in the top end of the rack, a plurality of rollers are rotationally arranged in the first limiting groove, and a multi-stage roller separating screen is rotationally arranged on the inner side of the top end of the rack; a plurality of limiting convex rings capable of being matched with the first limiting grooves are arranged on the outer portion of the multi-stage roller separation screen at equal intervals, and the limiting convex rings can be tangent to the rollers, the discharging box in the separation device can be automatically moved out of the interior of the rack, friction between the multi-stage roller separation screen and the rack when the multi-stage roller separation screen rotates is reduced, and the separation efficiency is improved. And the energy consumption of the separation device is lower.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete processing devices, in particular to a concrete sand and gravel separator. Background Art

[0002] Concrete sand and gravel separator is a kind of equipment specially used to separate sand and gravel from concrete. It is mainly composed of feed port, screen, vibrator and discharge port. When working, concrete is first poured into the feed port and then distributed onto the screen. The screen starts to vibrate. The frequency and amplitude can be adjusted to adapt to sand and gravel particles of different sizes. As the screen vibrates, the sand and gravel particles in the concrete gradually fall down, and at the same time roll and collide with each other in the holes of the screen. Due to the different characteristics of sand and gravel particles such as viscosity and weight, they will gradually be separated during the screening process.

[0003] After searching, in the prior art, a Chinese patent (publication number CN219943521U) discloses a concrete sand and gravel separator, including a bracket and a discharge bin. The bracket is provided with a motor, a spiral and a sand barrel, the spiral is connected to the motor, the spiral is located inside the sand barrel, the discharge bin is located below the sand barrel, the two sides of the discharge bin are installed at the lower end of the bracket through a fixing member, and a movable member is provided in the middle of the fixing member. The discharge bin moves from bottom to top to keep the movable member from rotating upward under force, and the discharge bin can be placed on the movable member and restricted at the fixing member. The concrete sand and gravel separator realizes that the discharge bin can be stably installed at the lower end of the bracket through the cooperation of the fixing member and the movable member, and can ensure that the discharge bin can be fixed without bolts, which is convenient for the installation and disassembly of the discharge bin, and also convenient for the later cleaning of the inside of the sand barrel, but there are still the following deficiencies.

[0004] The discharge bin of the existing sand and gravel separator can be quickly installed or disassembled through the cooperation of the fixing parts and movable parts on both sides, which improves the disassembly and assembly cycle of the discharge bin. However, since the discharge bin of the separator is usually made of metal materials, the discharge bin is heavy, and the above-mentioned discharge bin lacks a supporting structure. As a result, after the discharge bin is disassembled, it needs to be manually lifted to ensure that the discharge bin can be stably taken out from the inside of the separator, which leads to high labor intensity for the workers. Therefore, the inventor proposes a concrete sand and gravel separator to solve the above problems. Utility Model Content

[0005] In view of the above problems, a concrete sand and gravel separator is provided, in which a discharge box that can automatically move horizontally is movably installed on the inner side of a frame near the bottom of a discharge port, so that the discharge box can be quickly moved out from the interior of the frame, and a first limiting groove is arranged inside the top end of the frame, and a plurality of rollers are equidistantly rotated inside the first limiting groove, so that the limiting convex ring on the outside of the multi-stage drum separation screen is adapted to the first limiting groove, and because the rollers support the multi-stage drum separation screen through the limiting convex ring, the friction of the multi-stage drum separation screen during rotation is reduced, so that the discharge box in the separation device can be automatically moved out from the interior of the frame, the labor intensity of workers is reduced, and the friction between the multi-stage drum separation screen and the frame during rotation is reduced, so that the separation device has lower energy consumption, and solves the problems of high labor intensity of workers and high energy consumption of the separation device.

[0006] To solve the problems of the prior art, the utility model provides a concrete sand and gravel separator, comprising a frame, wherein a plurality of discharge ports for discharging materials are arranged inside the frame, and a discharge box which can automatically move horizontally is arranged at the bottom of the discharge port, a first slide groove is symmetrically arranged on both sides of the bottom of the discharge port, and sliding blocks which can be slidably installed in the first slide groove are symmetrically arranged on both sides of the bottom of the discharge box, a first limiting groove is arranged at the top of the frame, a plurality of rollers are rotatably arranged inside the first limiting groove, a multi-stage drum separation screen is rotatably arranged on the inner side of the top of the frame, a plurality of limiting convex rings which can be matched with the first limiting groove are equidistantly arranged on the outside of the multi-stage drum separation screen, and the limiting convex rings can be tangent to the rollers, so that the discharge box in the separation device can be automatically moved out from the inside of the frame, thereby reducing the labor intensity of workers and reducing the friction between the multi-stage drum separation screen and the frame when rotating, so that the separation device has lower energy consumption.

[0007] As a technical solution of the utility model, a telescopic component is symmetrically fixed to the bottom end of the bottom of the frame near the discharge port, and a second slide groove that can be fixed to the side of the discharge box is fixed at the output end of the telescopic component, and a slide plate is provided on one side of the telescopic component, and a slide rail that can be adapted to the slide plate is provided near the telescopic component of the second slide groove, so that the discharge box can slide along the first slide groove through the slider, thereby realizing automatic movement of the discharge box from the inside of the frame.

[0008] As a technical solution of the utility model, a toothed belt is arranged outside the input end of the multi-stage drum separation screen, so that the gear drives the multi-stage drum separation screen to rotate through the toothed belt.

[0009] As a technical solution of the utility model, a second rotating drive member is fixed to the bottom of the upper end surface of the frame close to the input end of the multi-stage drum separation screen, and the output end of the second rotating drive member is provided with a gear that can engage with a toothed belt, so that the second rotating drive member drives the gear to rotate and drives the multi-stage drum separation screen to rotate through the toothed belt.

[0010] As a technical solution of the utility model, a feeding device for adding raw materials is fixed at one end of the frame, and the input end of the multi-stage drum separation screen is rotatably plugged into the inside of the output end of the feeding device, so that the material can be transported to the inside of the multi-stage drum separation screen through the feeding device.

[0011] As a technical solution of the utility model, a bell mouth is provided at one end of the feeding device, and a second limiting groove which can be movably docked with the input end of the multi-stage drum separation screen is provided inside the one end of the bell mouth, so that the input end of the multi-stage drum separation screen can rotate inside the second limiting groove.

[0012] As a technical solution of the utility model, a funnel for transferring materials is arranged on the top of one end of the feeding device, and a screw conveying rod for conveying materials is rotatably arranged inside the feeding device, and a first rotating driving member capable of driving the screw conveying rod to rotate is fixed at one end of the feeding device, so that the first rotating driving member drives the screw conveying rod to rotate and drives the material inside the feeding device to be conveyed to the multi-stage drum separation screen.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The present application achieves this by movably installing a discharge box that can automatically move horizontally on the inner side of the frame near the bottom of the discharge port, so that the discharge box can be quickly moved out from the interior of the frame, and by arranging a first limiting groove inside the top end of the frame, and equidistantly rotatably arranging a plurality of rollers inside the first limiting groove, so that the multi-stage drum separation screen can be rotatably installed on the top of the frame, and the limiting convex ring on the outside of the multi-stage drum separation screen is adapted to the first limiting groove, and the limiting convex ring is tangent to the roller, so that the roller supports the multi-stage drum separation screen through the limiting convex ring, reducing the friction of the multi-stage drum separation screen during rotation, and realizing that the discharge box in the separation device can be automatically moved out from the interior of the frame, reducing the labor intensity of workers, and reducing the friction between the multi-stage drum separation screen and the frame during rotation, so that the separation device has lower energy consumption, and solves the problems of high labor intensity of workers and high energy consumption of the separation device.

[0015] The present application fixes the telescopic assembly on both sides of the bottom of the frame near the bottom of the discharge port, and sets a second slide groove at the output end of the telescopic assembly, and the second slide groove is fixed to the side of the discharge box, so that the telescopic assembly drives the discharge box to move horizontally through the second slide groove, so that the discharge box slides along the first slide groove through the slider, and then the discharge box is automatically moved out from the inside of the frame, thereby solving the problem of manual disassembly and removal of the discharge box, which leads to high labor intensity for workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a stereoscopic diagram of a concrete sand and gravel separator.

[0017] Figure 2 It is an exploded view of a concrete sand and gravel separator.

[0018] Figure 3 It is a stereoscopic diagram of a frame in a concrete sand and gravel separator.

[0019] Figure 4 It is a stereoscopic diagram of a feeding device in a concrete sand and gravel separator.

[0020] Figure 5 It is a stereoscopic diagram of a discharge box in a concrete sand and gravel separator.

[0021] Figure 6 yes Figure 2 Enlarged view of point A in the middle.

[0022] The numbers in the figure are: 1. frame; 101. first limiting groove; 102. roller; 103. first slide groove; 104. discharge port; 2. feeding device; 201. bell mouth; 202. second limiting groove; 203. funnel; 204. first rotating drive member; 205. spiral conveying rod; 3. second rotating drive member; 301. gear; 4. discharge box; 401. slider; 402. slide rail; 403. telescopic assembly; 404. slide plate; 405. second slide groove; 5. multi-stage drum separation screen; 501. limiting convex ring; 502. toothed belt. DETAILED DESCRIPTION

[0023] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] See also Figure 1-Figure 6 As shown, the utility model provides a concrete sand and gravel separator, including a frame 1, a plurality of discharge ports 104 for discharging are arranged inside the frame 1, a discharge box 4 capable of automatic horizontal movement is arranged at the bottom of the discharge port 104, first slide grooves 103 are symmetrically arranged on both sides of the bottom of the discharge port 104, and sliders 401 capable of slidably installed in the first slide grooves 103 are symmetrically arranged on both sides of the bottom of the discharge box 4, a first limiting groove 101 is arranged at the top of the frame 1, a plurality of rollers 102 are rotatably arranged inside the first limiting groove 101, a multi-stage drum separation screen 5 is rotatably arranged on the inner side of the top of the frame 1, a plurality of limiting convex rings 501 capable of matching with the first limiting groove 101 are equidistantly arranged on the outside of the multi-stage drum separation screen 5, and the limiting convex rings 501 can be tangent to the rollers 102.

[0025] When in use, a discharge box 4 capable of automatic horizontal movement is movably installed on the inner side of the frame 1 near the bottom of the discharge port 104, so that the discharge box 4 can be quickly moved out from the inside of the frame 1, and a first limiting groove 101 is arranged inside the top of the frame 1, and a plurality of rollers 102 are rotatably arranged inside the first limiting groove 101, so that the multi-stage drum separation screen 5 is rotatably installed on the top of the frame 1, and the limiting convex ring 501 on the outside of the multi-stage drum separation screen 5 is adapted to the first limiting groove 101, and the limiting convex ring 501 is tangent to the roller 102, so that the roller 102 supports the multi-stage drum separation screen 5 through the limiting convex ring 501, thereby reducing the friction of the multi-stage drum separation screen 5 when it rotates, so that the discharge box 4 in the separation device can be automatically moved out from the inside of the frame 1, reducing the labor intensity of workers, and reducing the friction between the multi-stage drum separation screen 5 and the frame 1 when it rotates, so that the separation device has lower energy consumption.

[0026] See also Figure 3 As shown, a telescopic component 403 is symmetrically fixed to the bottom end of the bottom of the frame 1 near the discharge port 104, and a second slide groove 405 that can be fixed to the side of the discharge box 4 is fixed to the output end of the telescopic component 403, and a slide plate 404 is arranged on one side of the telescopic component 403, and a slide rail 402 that can adapt to the slide plate 404 is arranged near the second slide groove 405 of the telescopic component 403.

[0027] When in use, the telescopic component 403 is fixed to both sides of the bottom of the frame 1 near the bottom of the discharge port 104, and a second slide groove 405 is set at the output end of the telescopic component 403, and the second slide groove 405 is fixed to the side of the discharge box 4, so that the telescopic component 403 drives the discharge box 4 to move horizontally through the second slide groove 405, so that the discharge box 4 slides along the first slide groove 103 through the slider 401, thereby realizing the automatic removal of the discharge box 4 from the inside of the frame 1.

[0028] See also Figure 1 and Figure 2 As shown, a toothed belt 502 is arranged outside the input end of the multi-stage drum separation screen 5 .

[0029] When in use, the toothed belt 502 is fixed to the outside of the input end of the multi-stage drum separation screen 5 , so that the gear 301 drives the multi-stage drum separation screen 5 to rotate through the toothed belt 502 .

[0030] See also Figure 2 and Figure 6 As shown, a second rotary drive member 3 is fixed to the bottom of the upper end surface of the frame 1 close to the input end of the multi-stage drum separation screen 5 , and a gear 301 capable of meshing with the toothed belt 502 is provided at the output end of the second rotary drive member 3 .

[0031] When in use, the second rotating drive member 3 is fixed to the upper end of the frame 1, and the second rotating drive member 3 is at the bottom of the input end of the multi-stage drum separation screen 5, and a gear 301 is arranged at the output end of the second rotating drive member 3, and the gear 301 can engage with the toothed belt 502, so that the second rotating drive member 3 drives the gear 301 to rotate and drives the multi-stage drum separation screen 5 to rotate through the toothed belt 502.

[0032] See also Figure 1 and Figure 2 As shown, a feeding device 2 for adding raw materials is fixed at one end of the frame 1, and the input end of the multi-stage drum separation screen 5 is rotatably inserted into the inside of the output end of the feeding device 2.

[0033] When in use, the feeding device 2 is fixed to one end of the top of the frame 1, and the input end of the multi-stage drum separation screen 5 and the output end of the feeding device 2 are movably installed, so that the material is transported to the inside of the multi-stage drum separation screen 5 through the feeding device 2.

[0034] See also Figure 4 As shown, a bell mouth 201 is provided at one end of the feeding device 2 , and a second limiting groove 202 capable of movably docking with the input end of the multi-stage drum separation screen 5 is provided inside one end of the bell mouth 201 .

[0035] When in use, by setting a bell mouth 201 at one end of the feeding device 2 and setting a second limiting groove 202 inside one end of the bell mouth 201, the input end of the multi-stage drum separation screen 5 is movably installed inside the second limiting groove 202, so that the input end of the multi-stage drum separation screen 5 can rotate inside the second limiting groove 202.

[0036] See also Figure 4 As shown, a funnel 203 for transferring materials is arranged at the top of one end of the feeding device 2, and a screw conveying rod 205 for conveying materials is rotatably arranged inside the feeding device 2, and a first rotating driving member 204 capable of driving the screw conveying rod 205 to rotate is fixed at one end of the feeding device 2.

[0037] When in use, a funnel 203 is set at the top of one end of the feeding device 2, so that the material is added to the feeding device 2 through the funnel 203, and the screw conveying rod 205 is rotatably installed inside the feeding device 2, and the first rotating driving member 204 is fixed at one end of the feeding device 2, and one end of the screw conveying rod 205 is installed at the output end of the first rotating driving member 204, so that the first rotating driving member 204 drives the screw conveying rod 205 to rotate and drive the material inside the feeding device 2 to be transported to the multi-stage drum separation screen 5.

[0038] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A concrete sand and gravel separator, comprising a frame (1), characterized in that: The frame (1) is provided with a plurality of discharge ports (104) for discharging materials, and a discharge box (4) capable of automatically moving horizontally is provided at the bottom of the discharge port (104). First slide grooves (103) are symmetrically provided on both sides of the bottom of the discharge port (104), and sliding blocks (401) capable of being slidably installed in the first slide grooves (103) are symmetrically provided on both sides of the bottom of the discharge box (4). A first limiting groove (101) is provided at the top of the frame (1), and a plurality of rollers (102) are rotatably provided inside the first limiting groove (101). A multi-stage drum separation screen (5) is rotatably provided on the inner side of the top of the frame (1), and a plurality of limiting convex rings (501) capable of matching with the first limiting groove (101) are equidistantly provided on the outside of the multi-stage drum separation screen (5), and the limiting convex rings (501) can be tangent to the rollers (102).

2. A concrete sand and gravel separator according to claim 1, characterized in that: A telescopic component (403) is symmetrically fixed to the bottom of the frame (1) near the bottom of the discharge port (104), and a second slide groove (405) that can be fixed to the side of the discharge box (4) is fixed to the output end of the telescopic component (403), and a slide plate (404) is arranged on one side of the telescopic component (403), and a slide rail (402) that can adapt to the slide plate (404) is arranged on the second slide groove (405) near the telescopic component (403).

3. A concrete sand and gravel separator according to claim 1, characterized in that: A toothed belt (502) is arranged outside the input end of the multi-stage drum separation screen (5).

4. A concrete sand and gravel separator according to claim 1, characterized in that: A second rotary drive member (3) is fixed to the bottom of the upper end surface of the frame (1) close to the input end of the multi-stage drum separation screen (5), and a gear (301) capable of meshing with a toothed belt (502) is provided at the output end of the second rotary drive member (3).

5. A concrete sand and gravel separator according to claim 1, characterized in that: A feeding device (2) for adding raw materials is fixed to one end of the frame (1), and the input end of the multi-stage drum separation screen (5) is rotatably plugged into the inside of the output end of the feeding device (2).

6. A concrete sand and gravel separator according to claim 5, characterized in that: A bell mouth (201) is provided at one end of the feeding device (2), and a second limiting groove (202) capable of movably docking with the input end of the multi-stage drum separation screen (5) is provided inside one end of the bell mouth (201).

7. A concrete sand and gravel separator according to claim 5, characterized in that: A funnel (203) for transferring materials is arranged at the top of one end of the feeding device (2), and a screw conveying rod (205) for conveying materials is rotatably arranged inside the feeding device (2), and a first rotating driving member (204) capable of driving the screw conveying rod (205) to rotate is fixed at one end of the feeding device (2).

Citation Information

Patent Citations

  • Concrete sandstone separator

    CN219943521U

Cited By

  • Concrete sandstone separator

    CN224507639U