Cornflake cooling and screening device

By using a coolant circulation system in the corn flake cooling screening device to cool down and dissipate heat, the problem of debris flying randomly under air cooling is solved, and more efficient cooling and lower cleaning workload is achieved.

CN222587281UActive Publication Date: 2025-03-11JINAN SUNPRING MASCH & EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420663621.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-11
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing corn flake cooling screening device is cooled by air cooling, causing debris to fly randomly, affecting the internal and workshop environment of the equipment, and increasing the cleaning workload.

Method used

A corn flake cooling screening device is designed, using components such as pump liquid tank, coolant, blanking pipe, liquid inlet pipe, circulation pipe, vertical reciprocating screw, connecting frame and piston plate to cool down and heat dissipate the corn flakes through the circulation of coolant.

Benefits of technology

It effectively avoids the problem of debris flying randomly, improves cooling efficiency, reduces cleaning workload, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222587281U_ABST
    Figure CN222587281U_ABST
Patent Text Reader

Abstract

The utility model discloses a cornflake cooling and screening device which comprises a screening machine and two supporting frames, a transverse reciprocating lead screw is rotationally arranged between the two supporting frames through a driving motor, the transverse reciprocating lead screw is sleeved with a lead screw sleeve connected with the screening machine in a threaded mode, and a liquid pumping box is installed on the supporting frames. A movable cavity and a rotating cavity are formed in the liquid pumping box, cooling liquid is arranged in the movable cavity, a vertical reciprocating lead screw is rotationally arranged in the rotating cavity and connected with a transverse reciprocating lead screw through a transmission mechanism, and a piston plate is arranged in the movable cavity. According to the device, the pump liquid box, the cooling liquid, the blanking pipe, the liquid inlet pipe, the circulating pipe, the vertical reciprocating lead screw, the connecting frame, the piston plate and the like are arranged, large cornflakes falling in the blanking pipe are subjected to cooling and heat dissipation treatment by means of circulation of the cooling liquid, and compared with an air cooling mode, the situation that chippings fly around and affect the environment is effectively avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of screening devices, in particular to a corn flake cooling and screening device. Background Art

[0002] Corn flakes are a kind of puffed food. The main raw material usually used in the processing of puffed food is corn. The production process of corn flakes generally includes multiple steps such as crushing, mixing, extrusion, screening, cooling, drying, and packaging.

[0003] In the prior art, some existing corn flake cooling and screening devices combine the cooling and screening processes together, thereby reducing the space occupancy rate of the production equipment. However, the existing cooling method is air cooling, and the airflow will affect some smaller debris, blowing everywhere inside the equipment, and even blowing into the workshop outside the equipment, thereby affecting the equipment and the workshop environment, and increasing the cleaning workload after production. In order to change the status quo, it is improved here, and thus a corn flake cooling and screening device is proposed here. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a corn flake cooling and screening device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A corn flake cooling and screening device comprises a screening machine and two supporting frames, a horizontal reciprocating screw is provided between the two supporting frames for rotation by a driving motor, a screw sleeve connected to the screening machine is provided on a threaded sleeve of the horizontal reciprocating screw, a pump liquid box is installed on the supporting frame, an active chamber and a rotating chamber are provided in the pump liquid box, a coolant is provided in the active chamber, a vertical reciprocating screw is rotatably provided in the rotating chamber, the vertical reciprocating screw is connected to the horizontal reciprocating screw through a transmission mechanism, a piston plate is provided in the active chamber, and the piston plate is connected to the vertical reciprocating screw through a connecting mechanism, a drop pipe is provided on one side of the screening machine through a discharge pipe, a cooling chamber is provided in the drop pipe, and the cooling chamber is connected to the active chamber through a liquid inlet pipe and a circulation pipe.

[0007] Preferably, the transmission mechanism comprises a driving gear disposed on the support frame and connected to the horizontal reciprocating screw, and the bottom wall of the pump liquid box is provided with a transmission gear connected to the vertical reciprocating screw, and the driving gear is meshed with the transmission gear.

[0008] Preferably, the connection mechanism comprises a connection frame threadedly sleeved on the vertical reciprocating screw, the connection frame is U-shaped and both ends are fixedly connected to the outer wall of the piston plate.

[0009] Preferably, a limit rod is provided between the two support frames, the limit rod is designed to be parallel to the transverse reciprocating screw, and the limit rod slides through the screw sleeve.

[0010] Preferably, a first valve is provided in the liquid inlet pipe, and a second valve is provided in the circulation pipe, and both the first valve and the second valve are one-way valves.

[0011] Preferably, a feed port is provided on the upper end surface of the pump liquid box, a sealing cover is installed on the inner thread of the feed port, and a heat sink is provided on the outer wall of one side of the pump liquid box.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up components such as a pump liquid tank, coolant, a drop pipe, a liquid inlet pipe, a circulation pipe, a vertical reciprocating screw, a connecting frame and a piston plate, the device uses coolant circulation to cool down and dissipate heat for large pieces of corn flakes falling in the drop pipe. Compared with the air cooling method, it effectively avoids the occurrence of debris flying around and affecting the environment.

[0014] 2. By setting up a horizontal reciprocating screw, a driving gear and a transmission gear, the circulation of the coolant is realized by the cooperation of the above components. There is no need to set up a power device separately for the pump tank, which ensures the linkage effect of the device and improves its practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of a corn flake cooling and screening device proposed by the utility model;

[0016] Figure 2 for Figure 1 A schematic diagram of the structure at A;

[0017] Figure 3 It is a schematic diagram of the vertical section structure of the blanking tube;

[0018] Figure 4 This is a schematic diagram of the vertical cross-section structure of the pump liquid tank.

[0019] In the figure: 1 screening machine, 2 supporting frame, 3 feeding hopper, 4 discharging pipe, 5 pump liquid box, 6 driving gear, 7 dropping pipe, 8 liquid inlet pipe, 9 circulating pipe, 10 sealing cover, 11 horizontal reciprocating screw, 12 screw sleeve, 13 limiting rod, 14 cooling chamber, 15 movable chamber, 16 rotating chamber, 17 vertical reciprocating screw, 18 transmission gear, 19 connecting frame, 20 piston plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-4 A corn flake cooling and screening device comprises a screening machine 1 and two support frames 2. A horizontal reciprocating screw 11 is provided between the two support frames 2 and is rotated by a driving motor. A screw sleeve 12 connected to the screening machine 1 is provided on the threaded sleeve of the horizontal reciprocating screw 11. The special-shaped structures of the two support frames 2 and the horizontal reciprocating screw 11 and other components realize stable support of the screening machine 1.

[0022] A pump liquid box 5 is installed on the support frame 2, and an active chamber 15 and a rotating chamber 16 are provided in the pump liquid box 5. Coolant is provided in the active chamber 15, and a vertical reciprocating screw 17 is rotatably provided in the rotating chamber 16. The vertical reciprocating screw 17 is connected to the horizontal reciprocating screw 11 through a transmission mechanism. A piston plate 20 is provided in the active chamber 15, and the piston plate 20 is connected to the vertical reciprocating screw 17 through a connecting mechanism. A drop pipe 7 is provided on one side of the screening machine 1 through a discharge pipe 4, and a cooling chamber 14 is provided in the drop pipe 7. The cooling chamber 14 is connected with the active chamber 15 through a liquid inlet pipe 8 and a circulation pipe 9. The cooling chamber 14 is designed in a spiral shape to increase the residence time of the coolant in the drop pipe 7 to ensure its heat absorption and cooling effect. At the same time, the drop pipe 7 can also be set to a spiral shape to ensure the residence time of the corn flakes therein, thereby improving the heat absorption and cooling effect.

[0023] The transmission mechanism includes a driving gear 6 arranged on the support frame 2 and connected to the horizontal reciprocating screw 11. The bottom wall of the pump liquid box 5 is provided with a transmission gear 18 connected to the vertical reciprocating screw 17. The driving gear 6 is meshed with the transmission gear 18. As shown in the accompanying drawings, the driving gear 6 and the transmission gear 18 in this scheme are both bevel gears, and the two are meshed with each other to realize the power transmission of the drive motor and the horizontal reciprocating screw 11.

[0024] The connecting mechanism includes a connecting frame 19 threadedly mounted on the vertical reciprocating screw 17. The connecting frame 19 is U-shaped and both ends are fixedly connected to the outer wall of the piston plate 20. The connecting frame 19 is U-shaped and both ends slide through the inner wall of the rotating chamber 16 and extend into the active chamber 15. Therefore, it has its own limit and will not rotate with the vertical reciprocating screw 17.

[0025] A limit rod 13 is provided between the two support frames 2. The limit rod 13 is designed to be parallel to the horizontal reciprocating screw 11. The limit rod 13 slides through the screw sleeve 12. The limit rod 13 realizes the limiting effect of the screw sleeve 12, which can prevent the screw sleeve 12 and the screening machine 1 connected to the screw sleeve 12 from rotating together with the horizontal reciprocating screw 11.

[0026] A first valve is provided in the liquid inlet pipe 8, and a second valve is provided in the circulation pipe 9. Both the first valve and the second valve are one-way valves. With the help of the first and second valves as one-way valves, the flow direction of the coolant is controlled so that it can only flow in one direction to complete the circulation.

[0027] A feed port is provided on the upper end face of the pump liquid box 5, and a sealing cover 10 is installed on the inner thread seal of the feed port. A heat sink is provided on the outer wall of one side of the pump liquid box 5. The sealing cover 10 can be disassembled and assembled to replace the coolant in the active cavity 15, and the heat sink can realize the cooling treatment of the coolant in the active cavity 15.

[0028] When the utility model is used, the driving motor drives the horizontal reciprocating screw 11 to rotate. When the horizontal reciprocating screw 11 rotates, the screw sleeve 12 on the outer wall drives the screening machine 1 to move horizontally and reciprocatingly. The materials entering the screening machine 1 through the feed hopper 3 are screened and processed. A slag discharge pipe is provided at the bottom of the screening machine 1 to discharge the broken small materials. The larger corn flakes enter the drop pipe 7 through the discharge pipe 4 and are finally discharged.

[0029] When the horizontal reciprocating screw 11 rotates, it can also drive the driving gear 6 to rotate, and the driving gear 6 can drive the transmission gear 18 to rotate. The transmission gear 18 can drive the vertical reciprocating screw 17 to rotate. When the vertical reciprocating screw 17 rotates, the connecting frame 19 of its outer wall can drive the piston plate 20 to move up and down in the active cavity 15. When the piston plate 20 rises, the coolant can be squeezed into the cooling cavity 14 through the liquid inlet pipe 8. When the piston plate 20 descends, the coolant in the cooling cavity 14 can be sucked back into the cooling cavity 14. The vertical reciprocating screw 17 continuously rotates to realize the circulating flow operation of the coolant, and the large pieces of corn flakes passing through the blanking pipe 7 can be subjected to heat absorption and cooling treatment.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A corn flake cooling and screening device, comprising a screening machine (1) and two support frames (2), characterized in that: A horizontal reciprocating screw (11) is provided between the two support frames (2) for rotation by a driving motor, a screw sleeve (12) connected to the screening machine (1) is provided on the threaded sleeve of the horizontal reciprocating screw (11), a pump liquid box (5) is installed on the support frame (2), a movable chamber (15) and a rotating chamber (16) are provided in the pump liquid box (5), a cooling liquid is provided in the movable chamber (15), a vertical reciprocating screw (17) is rotatably provided in the rotating chamber (16), and the vertical reciprocating screw (17) is provided in the rotating chamber (16). The reciprocating screw (17) is connected to the horizontal reciprocating screw (11) through a transmission mechanism, a piston plate (20) is provided in the movable chamber (15), and the piston plate (20) is connected to the vertical reciprocating screw (17) through a connecting mechanism. A drop pipe (7) is provided on one side of the screening machine (1) through a discharge pipe (4), and a cooling chamber (14) is provided in the drop pipe (7), and the cooling chamber (14) is connected to the movable chamber (15) through a liquid inlet pipe (8) and a circulation pipe (9).

2. A corn flake cooling and screening device according to claim 1, characterized in that: The transmission mechanism comprises a driving gear (6) arranged on a support frame (2) and connected to a horizontal reciprocating screw (11); a transmission gear (18) connected to a vertical reciprocating screw (17) is arranged on the bottom wall of the pump liquid box (5); and the driving gear (6) meshes with the transmission gear (18).

3. A corn flake cooling and screening device according to claim 2, characterized in that: The connection mechanism comprises a connection frame (19) threadedly sleeved on the vertical reciprocating screw (17); the connection frame (19) is U-shaped and both ends are fixedly connected to the outer wall of the piston plate (20).

4. A corn flake cooling and screening device according to claim 3, characterized in that: A limiting rod (13) is provided between the two support frames (2); the limiting rod (13) is designed to be parallel to the transverse reciprocating screw (11); and the limiting rod (13) slides through the screw sleeve (12).

5. A corn flake cooling and screening device according to claim 4, characterized in that: A first valve is provided in the liquid inlet pipe (8), and a second valve is provided in the circulation pipe (9), and both the first valve and the second valve are one-way valves.

6. A corn flake cooling and screening device according to claim 5, characterized in that: The upper end surface of the pump liquid box (5) is provided with a feed port, and a sealing cover (10) is installed in the feed port through a thread seal. A heat sink is provided on the outer wall of one side of the pump liquid box (5).