Automatic detection equipment device

Abstract

The utility model discloses an automatic detection equipment device which comprises a sorting mechanism arranged on a machine table, the sorting mechanism is composed of a plurality of carrying table assemblies which are transversely distributed and used for placing products, the carrying table assemblies are distributed at equal intervals, and the outer side of each carrying table assembly is provided with a projection lens used for shooting the products on the carrying table assembly. The projection lens is connected with a CCD display screen on the machine table; a conveying mechanism is arranged above the sorting mechanism, a suction cup assembly for grabbing products is arranged on the conveying mechanism, the suction cup assembly can transversely move, and the moving distance of each time is the same as the distance between the carrying table assemblies; a packaging mechanism is arranged on the machine table, and the suction cup assembly can move products into a carrier tape groove of the packaging mechanism. Products are adsorbed through the suction cup assembly and moved to the carrying table assemblies to be subjected to multiple kinds of detection, the product quality detection can be rapidly achieved through cooperation with the projection lens and the CCD display screen, and the efficiency is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of port connector production, and relates to an automatic detection device for a port connector. Background Art

[0002] Port connectors such as Figure 1 As shown, it is a component used to connect different parts of electronic equipment or systems. During the production process, it is necessary to test the height of the product's shrapnel, the size of the flat end, and the length of the solder legs to determine whether the product is qualified.

[0003] Manual inspection is commonly used in the current port connector production process. However, this traditional model has many significant problems. Manual inspection relies on the experience and concentration of the operator, and it is inevitable that missed inspections or misjudgments will occur, resulting in unstable product quality. At the same time, hiring a large number of people to do these tasks has also led to high production costs, which has a significant negative impact on the company's economic benefits and market competitiveness. With the continuous development of technology and the market's continued pursuit of high quality, high efficiency and low cost, the existing manual-dominated port connector production model has obviously been unable to adapt to the needs of development, and it is urgently needed to improve and innovate to improve the overall production level and product quality.

[0004] Therefore, it is necessary to improve the prior art to overcome the defects in the prior art. Utility Model Content

[0005] The utility model aims to provide an automatic testing device, which can automatically test the performance of a product, judge whether the product is qualified, and realize linkage with the back-end packaging operation.

[0006] The purpose of the utility model is achieved through the following technical solutions:

[0007] An automatic detection equipment device includes a sorting mechanism arranged on a machine platform, the sorting mechanism is composed of a plurality of laterally distributed stage assemblies for placing products, the stage assemblies are equidistantly distributed, and a projection lens for photographing the products on the stage assembly is arranged on the outer side of each stage assembly, and the projection lens is connected to a CCD display screen on the machine platform; a transmission mechanism is arranged above the sorting mechanism, and a suction cup assembly for grabbing products is arranged on the transmission mechanism, and the suction cup assembly can move laterally and the distance of each movement is the same as the spacing between the stage assemblies; a packaging mechanism is arranged on the machine platform, and the suction cup assembly can move the product to the carrier groove of the packaging mechanism.

[0008] As a further improvement of an embodiment of the utility model, the sorting mechanism includes a sorting bracket, the carrier assembly is arranged on the sorting bracket, and the sorting bracket is provided with a sensor for sensing whether there is a product on the carrier assembly.

[0009] As a further improvement of an embodiment of the utility model, the carrier assembly includes a carrier, the carrier is provided with a socket for inserting the pins of the product, and the carrier is provided with a limiting column for limiting the position of the product.

[0010] As a further improvement of an embodiment of the utility model, a driving motor is arranged under the carrier, and the driving motor is arranged on the sorting bracket. The carrier rotates and adjusts the deflection position of the product thereon driven by the driving motor.

[0011] As a further improvement of an embodiment of the utility model, the transmission mechanism includes a transmission bracket, a linear slide rail is horizontally arranged on the transmission bracket, the linear slide rail is connected to the conveying carrier through a slider, and a first cylinder for driving the conveying carrier to move horizontally is arranged on the transmission bracket, the stroke of the first cylinder is the same as the spacing of the carrier assembly, and the suction cup assembly is arranged on the conveying carrier.

[0012] As a further improvement of an embodiment of the utility model, the number of the suction cup assemblies is one more than the number of the carrier assemblies.

[0013] As a further improvement of an embodiment of the utility model, the suction cup assembly includes a cylinder seat fixed on the transmission bracket, a second cylinder is invertedly arranged on the cylinder seat, a suction cup is arranged on the second cylinder, and the suction cup is connected to the vacuum equipment.

[0014] As a further improvement of an embodiment of the utility model, a defective box is arranged on the machine platform, and the defective box is located between the transmission mechanism and the packaging mechanism.

[0015] As a further improvement of an embodiment of the utility model, the defective box is provided with a guide plate for guiding the products to fall into.

[0016] As a further improvement of an embodiment of the utility model, a carrier belt is provided at the bottom of the carrier belt groove, and the carrier belt moves equidistantly driven by the carrier belt material tray, and the suction cup assembly can place the product on the carrier belt.

[0017] The above technical solution has the following beneficial effects: the product is adsorbed by the suction cup assembly and moved to multiple carrier assemblies for various inspections, and in conjunction with the projection lens and the CCD display screen, product quality inspection can be quickly achieved with high efficiency; defective products can automatically fall into the defective box after being eliminated, and qualified products enter the carrier slot for automatic packaging, which can be used in conjunction with the back-end packaging operation, and the quality is stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0019] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the product provided by the utility model.

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the first state provided by the utility model.

[0022] Figure 3 This is a schematic diagram of the third-dimensional structure of the second state provided by the utility model.

[0023] Figure 4 This is a schematic diagram of the main structure of the transmission mechanism provided by the utility model.

[0024] Figure 5 for Figure 3 A magnified schematic diagram of area A in the middle.

[0025] Figure 6 for Figure 2 Enlarged schematic diagram of area B in the middle.

[0026] In the figure: 1-machine; 2-sorting mechanism; 21-carrier assembly; 22-sorting bracket; 23-sensor; 3-projection lens; 4-transmission mechanism; 41-suction cup assembly; 411-cylinder seat; 412-second cylinder; 413-suction cup; 42-transmission bracket; 43-conveying carrier; 5-operation panel; 6-packaging mechanism; 61-carrier tray; 7-defective box. DETAILED DESCRIPTION

[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0029] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention. Example

[0030] See also Figure 2-Figure 6 As shown, an automatic inspection device comprises a sorting mechanism 2 arranged on a machine 1, wherein the sorting mechanism 2 is composed of a plurality of laterally distributed platform components 21 for placing products, and the platform components 21 are used to place products to be inspected (hereinafter referred to as products). The platform components 21 are evenly distributed, and a projection lens 3 for photographing the product on the platform component is arranged on the outside of each platform component 21, and the projection lens 3 is connected to a CCD display screen (not shown in the figure) on the machine 1. The staff can understand the inspection data of the product in real time through the CCD display screen.

[0031] In this embodiment, a control unit and a power supply unit are provided inside the machine 1 to realize the automatic operation of the equipment. Specifically, the CCD display screen is connected to the control unit, and the structure of whether the product quality is qualified is transmitted to the control unit so that the control unit can process the product as qualified or defective. An operation panel 5 is provided on the machine 1, and the above-mentioned operation panel 5 is connected to the control unit to facilitate the staff to control the equipment.

[0032] A transmission mechanism 4 is arranged above the sorting mechanism 2, and a suction cup assembly 41 for grabbing products is arranged on the transmission mechanism 4. The suction cup assembly 41 can move horizontally and the distance of each movement is the same as the spacing between two adjacent platform assemblies. In this embodiment, the number of suction cup assemblies 41 is one more than the number of platform assemblies 21. Through the above design, a product loading station is arranged on one side of the sorting mechanism 2. When the suction cup assembly 41 moves to the right as a whole, the rightmost suction cup assembly is directly above the product loading station. The suction cups on all suction cup assemblies 41 move downward and absorb the product directly below them, and then the suction cups move up with the product as a whole, and the suction cup assembly 41 moves to the left as a whole. At this time, the rightmost suction cup assembly is in the rightmost platform assembly 21, and the leftmost suction cup assembly is directly above the tape slot of the packaging mechanism 6. After the suction cups on all suction cup assemblies 41 move downward and into position, the products on them are released, so that the products are placed in the corresponding positions (at this time, the leftmost suction cup assembly moves the product to the tape slot of the packaging mechanism).

[0033] Through the cooperation between the sorting mechanism 2 and the transmission mechanism 4, the products at the product loading station can be placed on the carrier assembly in turn for product inspection. If all the products are qualified, the products are finally placed in the carrier slot of the packaging mechanism 6. Since a carrier is provided at the bottom of the carrier slot, the carrier moves equidistantly under the drive of the carrier material tray 61, and finally the product is placed on the carrier, and the product follows the carrier to enter the next packaging process.

[0034] When a product is detected as defective, the sorting mechanism 2 will place the product into the defective box 7. Specifically, the defective box 7 is placed between the transmission mechanism 4 and the packaging mechanism 6. When the suction cup assembly for grabbing defective products moves toward the packaging mechanism 6, it is actively released, so that the defective products on the suction cup fall downward into the defective box 7.

[0035] Preferably, the defective box 7 is provided with a guide plate for guiding the products to fall into, and the guide plate can be used to prevent the defective products from being broken, which helps to improve the recycling rate of the defective products.

[0036] The sorting mechanism 2 in this embodiment includes a sorting bracket 22, and the stage assembly 21 is arranged on the sorting bracket 22. The sorting bracket 22 is provided with a sensor 23 for sensing whether there is a product on the stage assembly. The sensor 23 is connected to the control unit. When the sensor senses that there is no product on the stage assembly, the suction cup assembly 41 and the projection lens 3 do not need to be operated, thereby reducing unnecessary execution actions and reducing energy consumption to a certain extent.

[0037] In this embodiment, the carrier assembly 21 includes a carrier, which is provided with a socket for inserting the pins of the product, and the carrier is provided with a limiting column for limiting the position of the product, so that the product placed on the carrier is stable.

[0038] Due to the different inspection positions of the products, in order to facilitate the projection lens 3 to shoot the product to-be-inspected area, the carrier in this embodiment can be adjusted in angle. Specifically, a drive motor is provided under the carrier, and the drive motor is provided on the sorting bracket 22. The above-mentioned carrier rotates and adjusts the deflection position of the product thereon driven by the drive motor to meet the requirements of the projection lens 3 to shoot the product inspection area.

[0039] In this embodiment, the transmission mechanism 4 includes a transmission bracket 42, a linear slide rail is horizontally arranged on the transmission bracket 42, and the linear slide rail is connected to the conveying carrier 43 through a slider. The transmission bracket 43 is provided with a first cylinder for driving the conveying carrier to move horizontally, and the stroke of the first cylinder is the same as the spacing of the carrier assembly. The suction cup assembly 41 is arranged on the conveying carrier 43.

[0040] Further, the suction cup assembly 41 includes a cylinder seat 411 fixed on the transmission bracket 43, a second cylinder 412 is invertedly arranged on the cylinder seat 411, a suction cup 413 is arranged on the second cylinder 412, and the suction cup 413 is connected to the vacuum device so that the suction cup can absorb the product. In this embodiment, there are a total of six groups of suction cup assemblies 41, each group of suction cup assemblies 41 has the same structure and size, and the placement position height is also consistent, so that the six groups of suction cup assemblies can absorb products at the same height at the same time.

[0041] The present invention is aimed at improving product detection, so the rear-end packaging mechanism 6 is not described in detail. The device of this embodiment and the rear-end packaging are both part of a complete device, and the two are used in conjunction, that is, the device of this embodiment places the qualified products on the carrier tape in the carrier tape slot, and the rear-end packaging operation packages the products on the carrier tape.

[0042] In the utility model, the electromagnetic valves connected to various motors and cylinders are controlled by the control unit, and the linear control unit sends instructions to realize the automatic operation of the product. The above control functions are completely realized by conventional PLC control, which belongs to the conventional technology in this field, so it will not be elaborated in detail.

[0043] The utility model absorbs products through the suction cup assembly 41 and moves the products to multiple stage assemblies 21 for various inspections. In conjunction with the projection lens 3 and the CCD display screen, product quality inspection can be quickly achieved with high efficiency. After defective products are eliminated, they can automatically fall into defective boxes, and qualified products enter the carrier slot for automatic packaging. It can be used in conjunction with the back-end packaging operation to improve the stability of the quality of the packaged products.

[0044] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0045] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0046] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0047] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automatic detection device, characterized in that: The machine comprises a sorting mechanism arranged on a platform, the sorting mechanism is composed of a plurality of laterally distributed stage assemblies for placing products, the stage assemblies are equidistantly distributed, and a projection lens for photographing the products on the stage assembly is arranged on the outer side of each stage assembly, the projection lens is connected to the CCD display screen on the platform; a transmission mechanism is arranged above the sorting mechanism, a suction cup assembly for grabbing the product is arranged on the transmission mechanism, the suction cup assembly can move laterally and the distance of each movement is the same as the spacing between the stage assemblies; a packaging mechanism is arranged on the platform, and the suction cup assembly can move the product to the carrier slot of the packaging mechanism.

2. The automatic detection device according to claim 1, characterized in that: The sorting mechanism comprises a sorting bracket, the carrier assembly is arranged on the sorting bracket, and the sorting bracket is provided with a sensor for sensing whether there is a product on the carrier assembly.

3. The automatic detection device according to claim 2, characterized in that: The carrier assembly includes a carrier, the carrier is provided with a socket for inserting the pins of the product, and the carrier is provided with a limiting column for limiting the position of the product.

4. The automatic detection device according to claim 3, characterized in that: A driving motor is arranged below the carrier, and the driving motor is arranged on the sorting bracket. The carrier rotates and adjusts the deflection position of the product thereon driven by the driving motor.

5. The automatic detection device according to claim 1, characterized in that: The transmission mechanism includes a transmission bracket, a linear slide rail is horizontally arranged on the transmission bracket, the linear slide rail is connected to the conveying carrier through a slider, the transmission bracket is provided with a first cylinder for driving the conveying carrier to move horizontally, the stroke of the first cylinder is the same as the spacing of the carrier assembly, and the suction cup assembly is arranged on the conveying carrier.

6. The automatic detection device according to claim 5, characterized in that: The number of the suction cup assemblies is one more than the number of the stage assemblies.

7. The automatic detection device according to claim 6, characterized in that: The suction cup assembly comprises a cylinder seat fixed on the transmission bracket, a second cylinder is invertedly arranged on the cylinder seat, a suction cup is arranged on the second cylinder, and the suction cup is connected to the vacuum pumping equipment.

8. The automatic detection device according to claim 7, characterized in that: A defective box is arranged on the machine platform, and the defective box is located between the transmission mechanism and the packaging mechanism.

9. The automatic detection device according to claim 8, characterized in that: The defective box is provided with a guide plate for guiding the products to fall into.

10. The automatic detection device according to claim 1, characterized in that: A carrier belt is arranged at the bottom of the carrier belt groove, and the carrier belt moves equidistantly under the drive of the carrier belt material tray, and the suction cup assembly can place the product on the carrier belt.

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