Novel tension adjusting device of wire drawing machine

By designing a tension adjustment device in the wire drawing machine and adjusting the wire tension with the damped cylinder and the through-wire wheel, the problems of wire breakage and enlargement ring in the existing wire drawing machine are solved, and the wire is always maintained in a tight state, improving production stability and product quality.

CN222587660UActive Publication Date: 2025-03-11JIANGYIN XINGCHENG GOLD MATERIALS CO LTD
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Patent Information

Application Number
CN202421023615.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-11
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

During the wire collection process of existing wire drawing machines, due to the speed of the reel and the wire laying machine, the wire is easily broken or enlarged.

Method used

A new type of wire drawing machine tension adjustment device is designed, including a tension frame, a tic toe roller, a number of overpass wheels and a damping cylinder. The vertical movement of the reel is driven by the damping cylinder to adjust the tension of the wire to ensure that the wire remains in a tight state.

Benefits of technology

Effective adjustment of wire tension of wire drawing machine is achieved, avoiding wire wire breakage and amplification ring phenomena, and improving the stability of the production process and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel tension adjusting device of a wire drawing machine and belongs to the technical field of wire drawing machines. Comprising a tension frame, a groined roller is arranged on the inlet side of the tension frame, a plurality of wire passing wheels including a first wire passing wheel, a second wire passing wheel and a third wire passing wheel are sequentially arranged on the outlet side of the groined roller, and a wire penetrates out of the groined roller, then penetrates through the lower portion of the second wire passing wheel from the upper portion of the first wire passing wheel and then penetrates through the upper portion of the third wire passing wheel. Guiding to a single-head wire drawing machine; a damping air cylinder is vertically arranged on the tension frame, the extending end of the damping air cylinder is connected with the second wire passing wheel, and the damping air cylinder drives the second wire passing wheel to move vertically to adjust the tension of the wire. The wire rod tensioning device is simple in structure, the damping air cylinder can adjust the tension of the wire rod, the wire rod is always kept in a tensioning state, and the phenomena of wire breakage and ring enlargement of the wire rod are avoided.
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Description

Technical Field

[0001] The utility model relates to a novel tension regulating device for a wire drawing machine, belonging to the technical field of wire drawing machines. Background Art

[0002] The production process of a small-sized four-way wire drawing machine is pay-off (passive), single drawing, flaw detection, joint drawing, and wire taking-up. The principle of passive pay-off is to pull the wire coil through the wire drawing machine's reel pulling force, and the wire coil then drives the turntable to work, realizing passive pay-off. Due to the problems of the coil shape, coil shape, and disordered wire, the speed of the wire drawing machine reel taking-up is difficult to match with the speed of the pay-off machine, which is easy to cause problems such as enlarged coils and broken wires during operation. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a new type of wire drawing machine tension adjustment device in view of the above-mentioned prior art. The device has a simple structure and can adjust the wire tension according to the wire drawing machine's wire drawing speed. The wire is always kept in a tensioned state to avoid wire breakage and enlarged loops.

[0004] The technical solution adopted by the utility model to solve the above-mentioned problem is: a novel tension adjustment device for a wire drawing machine, comprising a tension frame, a cross-shaped roller is arranged on the inlet side of the tension frame, and a plurality of wire-passing wheels are arranged in sequence on the outlet side of the cross-shaped roller: a first wire-passing wheel, a second wire-passing wheel and a third wire-passing wheel. The wire passes through the cross-shaped roller, and then passes from above the first wire-passing wheel to below the second wire-passing wheel, and then passes from above the third wire-passing wheel to be led to the single-head wire drawing machine; a vertically arranged damping cylinder is arranged on the tension frame, and the protruding end of the damping cylinder is connected to the second wire-passing wheel, and the damping cylinder drives the second wire-passing wheel to move vertically to adjust the tension of the wire.

[0005] Two protective nylon plates are arranged on the side of the tension frame, and the protective nylon plates are respectively arranged between the first wire passing wheel and the second wire passing wheel, and between the second wire passing wheel and the third wire passing wheel to prevent the wire from being scratched.

[0006] The wheel grooves of the wire passing wheel are all V-shaped grooves.

[0007] A blocking rod is arranged above the first wire passing wheel.

[0008] Compared with the prior art, the utility model has the advantages of: a new tension adjustment device for a wire drawing machine, with a simple structure, a damping cylinder capable of adjusting the wire tension, the wire always being kept in a tensioned state, and the wire being prevented from breaking and enlarging. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a schematic diagram of a novel tension adjustment device for a wire drawing machine according to an embodiment of the utility model;

[0010] Figure 2 for Figure 1 A top view of

[0011] Figure 3 It is a cross-sectional view of the wire wheel;

[0012] In the figure, 1 is a tension frame, 2 is a tic-tac-toe roller, 3 is a first wire-passing wheel, 4 is a second wire-passing wheel, 5 is a third wire-passing wheel, 6 is a damping cylinder, and 7 is a stopper. DETAILED DESCRIPTION

[0013] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0014] like Figure 1 , 2 As shown, a novel tension regulating device for a wire drawing machine in this embodiment includes a tension frame 1, a well-shaped roller 2 is arranged on the inlet side of the tension frame 1, and three wire passing wheels are arranged in sequence on the outlet side of the well-shaped roller 2: a first wire passing wheel 3, a second wire passing wheel 4 and a third wire passing wheel 5. The wire passes through the well-shaped roller 2, then passes from the top of the first wire passing wheel 3 to the bottom of the second wire passing wheel 4, and then passes from the top of the third wire passing wheel 5 to the single-head wire drawing machine. A vertically arranged damping cylinder 6 is arranged on the tension frame 1, and the extended end of the damping cylinder 6 is connected to the second wire passing wheel 4. The damping cylinder 6 drives the second wire passing wheel 4 to move vertically. When the wire tension increases, the damping cylinder 6 moves upward, driving the second wire passing wheel to move upward synchronously; when the wire tension decreases, the damping cylinder 6 moves downward, driving the second wire passing wheel to move downward synchronously. The tension of the wire is adjusted by the reciprocating motion of the damping cylinder, so that the wire is always in a relatively tensioned state.

[0015] Two protective nylon plates (not shown in the figure) are arranged on the side of the tension frame 1, and the protective nylon plates are arranged between the first wire passing wheel and the second wire passing wheel, and between the second wire passing wheel and the third wire passing wheel. The protective nylon plates protect the wires and prevent the wires from colliding with the tension frame and being scratched.

[0016] like Figure 3 As shown, the wheel grooves of the wire passing wheel are all V-shaped grooves. A stopper 7 is arranged above the first wire passing wheel to prevent the wire groove from being de-grooved and scratched during the production process, thereby ensuring the quality of the product.

[0017] The above-mentioned well-shaped roller is processed by spraying tungsten carbide on the surface and then grinding, so that the surface roughness is high to prevent the wire from being scratched.

[0018] Workflow: After the wire coil is unwound, the passive pay-off machine leads the wire through the well roller, then passes from the top of the first wire wheel to the bottom of the second wire wheel, and then passes through the top of the third wire wheel, and then leads the wire to the single-head wire drawing machine, flaw detector, joint drawing machine, wire take-up machine, etc. During production, as the reel of the subsequent wire drawing machine rotates to provide tension, the passive pay-off machine rotates under the tension to pay off the wire, and a constantly changing buffer force is provided through the damping cylinder, so that the wire will never break or enlarge the loop due to tension or relaxation.

[0019] The present application has a simple structure, and the damping cylinder can adjust the wire tension, so that the wire is always kept in a tensioned state, thereby avoiding wire breakage and enlarged loops.

[0020] In addition to the above embodiments, the present invention also includes other implementation modes. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the protection scope of the claims of the present invention.

Claims

1. A new type of wire drawing machine tension adjustment device, characterized in that: It comprises a tension frame, a crisscross roller is arranged on the inlet side of the tension frame, and a plurality of wire-passing wheels are arranged in sequence on the outlet side of the crisscross roller: a first wire-passing wheel, a second wire-passing wheel and a third wire-passing wheel. The wire passes through the crisscross roller, and then passes from above the first wire-passing wheel, below the second wire-passing wheel, and then passes from above the third wire-passing wheel to be led to a single-head wire drawing machine. A vertically arranged damping cylinder is arranged on the tension frame, and the protruding end of the damping cylinder is connected to the second wire-passing wheel. The damping cylinder drives the second wire-passing wheel to move vertically to adjust the tension of the wire.

2. A novel wire drawing machine tension adjustment device according to claim 1, characterized in that: Two protective nylon plates are arranged on the side of the tension frame, and the protective nylon plates are respectively arranged between the first wire passing wheel and the second wire passing wheel, and between the second wire passing wheel and the third wire passing wheel.

3. A novel tension adjustment device for a wire drawing machine according to claim 1, characterized in that: The wheel grooves of the wire passing wheel are all V-shaped grooves.

4. A novel wire drawing machine tension adjustment device according to claim 1, characterized in that: A blocking rod is arranged above the first wire passing wheel.