Flat ingot casting crystallizer for secondary aluminum casting
By designing a flat casting ingot crystallizer for recycled aluminum casting including a filter box and a filter cleaning component, the problem of difficulty in effectively filtering and cleaning impurities in metal liquids in the prior art is solved, and a higher quality casting workpiece and a simpler operating process are achieved.
Patent Information
- Application Number
- CN202420378292.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The prior art is difficult to effectively filter and clean impurities in metal liquids during the recycled aluminum casting process, affecting the quality of casting workpieces.
A flat cast ingot crystallizer for recycled aluminum casting including a main mechanism and a crystallization mechanism is designed. The main mechanism includes a filter box, a liquid inlet and a filter cleaning assembly. The filter cleaning assembly includes a filter plate and a drive motor. By driving the threaded rod to rotate, the cleaning of the filter plate is achieved.
It improves the filtering and cleaning ability of impurities in metal liquids, ensures the quality of cast workpieces, enhances the market competitiveness of the equipment, and simplifies the operation process.
Smart Images

Figure CN222588058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of secondary aluminum casting, in particular to a flat ingot crystallizer for secondary aluminum casting. Background Art
[0002] Aluminum alloy or aluminum metal obtained by remelting and refining scrap aluminum and scrap aluminum alloy materials or aluminum-containing waste is commonly known as recycled aluminum. In subsequent production, a flat ingot crystallizer for recycled aluminum casting is needed to cast it into the required components.
[0003] The prior art patent document with publication number CN216397938U discloses a flat ingot crystallizer with uniform heat dissipation. The utility model includes a crystallization pipe, the cross-section of which is an elliptical ring, and a graphite liner is provided on the inner wall of the crystallization pipe; an outer shell is provided on the outside of the crystallization pipe, the cross-section of the outer shell is a circular ring, the upper and lower ends of the outer shell and the crystallization pipe are sealed and fixed by connecting rings, a spiral guide plate is provided on the inner wall of the outer shell, a plurality of water injection holes evenly distributed around the circumference are provided on the top of the outer shell, the axes of the water injection holes are tangent to the arc surface of the outer shell and face the guide plates, and a drainage hole is provided at the bottom of the outer shell.
[0004] However, due to the poor filtering and cleaning capabilities of the prior art patent technology with publication number CN216397938U during use, it is not convenient to filter impurities in the metal liquid in a timely and effective manner during actual use, which affects the quality of the cast workpiece. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The utility model aims to provide a flat ingot crystallizer for secondary aluminum casting, so as to solve the problem that the prior art is not convenient for filtering impurities in the metal liquid.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flat ingot crystallizer for secondary aluminum casting, comprising a main body mechanism and a crystallization mechanism, wherein the crystallization mechanism is located below the main body mechanism, the main body mechanism comprises a filter box, a liquid inlet and a filter cleaning assembly, wherein the liquid inlet is fixedly arranged at the upper end of the filter box, and the filter cleaning assembly is located inside the filter box;
[0009] The filtering and cleaning assembly includes a filter screen and a driving motor. The filter screen is fixedly mounted on the inner end of the filter box, and the driving motor is fixedly mounted on the left end of the filter box. The filter screen is used to filter impurities in the metal liquid, and the driving motor drives the threaded rod to rotate.
[0010] Preferably, the filter cleaning assembly also includes a threaded rod, a movable disk, a positioning nut, a supporting slide rod, a slider, a support plate and a cleaning steel brush. The threaded rod is fixedly mounted on the transmission end at the right end of the drive motor. The threaded rod is located inside the filter box. By installing the threaded rod, the positioning nut can be driven to move its position.
[0011] Preferably, the movable disk is fixedly mounted on the right end of the inner end of the filter box, the right end of the threaded rod is rotatably connected to the movable disk, and the positioning nut is threadedly connected to the outer end of the threaded rod. By installing the positioning nut, it is possible to facilitate the support plate and the cleaning steel brush to move their positions.
[0012] Preferably, the support slide rod is fixedly installed at the front end of the inner end of the filter box body, the slider is movably installed at the outer end of the support slide rod, the support plate is fixedly installed at the middle of the positioning nut and the slider, and the cleaning steel brush is fixedly installed at the lower end of the support plate. By installing the support plate and the cleaning steel brush, the filter mesh plate can be easily cleaned.
[0013] Preferably, the crystallization mechanism includes a crystallizer body, a crystallization inner tank, a controller, a feed port, a discharge hole, a water injection hole, a drain hole, a sealing door, a perspective window, a fixing bolt and a solenoid valve. The crystallizer body is fixedly mounted on the lower end of the filter box, the crystallization inner tank is fixedly mounted on the inner end of the crystallizer body, the controller is fixedly mounted on the left end of the filter box, the feed port is fixedly arranged on the upper end of the crystallizer body, and the discharge hole is fixedly arranged on the lower end of the crystallizer body. By installing the crystallization inner tank, it is possible to facilitate the crystallization operation of the metal liquid.
[0014] Preferably, the water injection hole is fixedly arranged at the left end of the crystallizer body, the drainage hole is fixedly arranged at the right end of the crystallizer body, the sealing door is movably installed at the front end of the filter box, the perspective window is fixedly installed at the front end of the sealing door, the fixing bolt is movably installed at the front end of the sealing door, the solenoid valve is fixedly installed at the inner end of the feed port, and the solenoid valve is electrically connected to the controller. By setting the water injection hole and the drainage hole, the function of facilitating the injection and discharge of water is achieved.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The flat ingot crystallizer for secondary aluminum casting improves the filtering and cleaning capabilities of the utility model by installing the main body mechanism. In actual use, impurities in the metal liquid can be quickly and effectively filtered, and the filter screen can be easily cleaned to prevent clogging, thereby improving the market competitiveness of the flat ingot crystallizer for secondary aluminum casting;
[0017] 2. The flat ingot crystallizer for secondary aluminum casting improves the crystallization ability of the utility model by installing the crystallization mechanism. In actual use, the metal liquid can be crystallized conveniently according to the use needs, and the operation is simple, which improves the use efficiency of the flat ingot crystallizer for secondary aluminum casting;
[0018] 3. The flat ingot crystallizer for recycled aluminum casting can easily drive the threaded rod to rotate by installing a driving motor, so that the positioning nut moves on the threaded rod, thereby driving the support plate and the cleaning steel brush to move to clean the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the filter cleaning component of the utility model;
[0021] Figure 3 It is a schematic diagram of the partial cross-section structure of the crystallization mechanism of the utility model;
[0022] Figure 4 This is a schematic diagram of the enlarged structure of the local details of the filter cleaning component of the utility model.
[0023] In the figure: 1. Main body; 101. Filter box; 102. Liquid inlet; 103. Filter cleaning component; 1031. Filter screen; 1032. Drive motor; 1033. Threaded rod; 1034. Movable disk; 1035. Positioning nut; 1036. Support slide bar; 1037. Sliding block; 1038. Support plate; 1039. Cleaning steel brush; 2. Crystallization mechanism; 201. Crystallizer body; 202. Crystallization liner; 203. Controller; 204. Feed inlet; 205. Discharge hole; 206. Water injection hole; 207. Drain hole; 208. Sealing door; 209. Perspective window; 210. Fixing bolt; 211. Solenoid valve. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4The utility model provides a technical solution: a flat ingot crystallizer for secondary aluminum casting, comprising a main body mechanism 1 and a crystallization mechanism 2, the crystallization mechanism 2 is located below the main body mechanism 1, the main body mechanism 1 comprises a filter box 101, a liquid inlet 102 and a filter cleaning component 103, the liquid inlet 102 is fixedly arranged at the upper end of the filter box 101, and the filter cleaning component 103 is located inside the filter box 101;
[0026] The filter cleaning assembly 103 includes a filter screen plate 1031 and a drive motor 1032 . The filter screen plate 1031 is fixedly mounted on the inner end of the filter housing 101 , and the drive motor 1032 is fixedly mounted on the left end of the filter housing 101 .
[0027] The filter cleaning assembly 103 also includes a threaded rod 1033, a movable disk 1034, a positioning nut 1035, a support slide rod 1036, a slider 1037, a support plate 1038 and a cleaning steel brush 1039. The threaded rod 1033 is fixedly mounted on the transmission end of the right end of the drive motor 1032. The threaded rod 1033 is located inside the filter box 101. The movable disk 1034 is fixedly mounted on the right end of the inner end of the filter box 101. The right end of the threaded rod 1033 is rotatably connected to the movable disk 1034. The positioning nut 1035 is threadedly connected to the outer end of the threaded rod 1033. The support slide rod 1036 is fixedly mounted on the right end of the drive motor 1032. The threaded rod 1033 is located inside the filter box 101. The movable disk 1034 is fixedly mounted on the right end of the inner end of the filter box 101. The right end of the threaded rod 1033 is rotatably connected to the movable disk 1034. The positioning nut 1035 is threadedly connected to the outer end of the threaded rod 1033. 36 is fixedly installed at the front end of the inner end of the filter box 101, the slider 1037 is movably installed at the outer end of the supporting slide bar 1036, the supporting plate 1038 is fixedly installed in the middle of the positioning nut 1035 and the slider 1037, and the cleaning steel brush 1039 is fixedly installed at the lower end of the supporting plate 1038. The driving motor 1032 is started to drive the threaded rod 1033 to rotate, so that the positioning nut 1035 moves left and right on the threaded rod 1033, driving the slider 1037 to move on the supporting slide bar 1036, and at the same time driving the supporting plate 1038 and the cleaning steel brush 1039 to move.
[0028] The crystallization mechanism 2 includes a crystallizer body 201, a crystallization liner 202, a controller 203, a feed port 204, a discharge hole 205, a water injection hole 206, a drain hole 207, a sealing door 208, a perspective window 209, a fixing bolt 210 and a solenoid valve 211. The crystallizer body 201 is fixedly mounted on the lower end of the filter box 101, the crystallization liner 202 is fixedly mounted on the inner end of the crystallizer body 201, the controller 203 is fixedly mounted on the left end of the filter box 101, the feed port 204 is fixedly arranged on the upper end of the crystallizer body 201, and the discharge hole 205 is fixedly arranged on the crystallizer body. At the lower end of 201, a water injection hole 206 is fixedly arranged at the left end of the crystallizer body 201, a drainage hole 207 is fixedly arranged at the right end of the crystallizer body 201, a sealing door 208 is movably installed at the front end of the filter box 101, a perspective window 209 is fixedly installed at the front end of the sealing door 208, a fixing bolt 210 is movably installed at the front end of the sealing door 208, and a solenoid valve 211 is fixedly installed at the inner end of the feed port 204. The solenoid valve 211 is electrically connected to the controller 203. The solenoid valve 211 is opened by the controller 203 to discharge the metal liquid into the crystallization liner 202 through the feed port 204.
[0029] Working principle: when it is needed, first inject the metal liquid into the filter box 101 through the liquid inlet 102, filter the impurities in the liquid through the filter screen 1031, open the solenoid valve 211 through the controller 203 after filtering, discharge the metal liquid into the crystallization liner 202 through the feed inlet 204, and carry out crystallization operation. After crystallization, the material is discharged through the discharge hole 205. When filtering, start the drive motor 1032 to drive the threaded rod 1033 to rotate, so that the positioning nut 1035 moves left and right on the threaded rod 1033, drives the slider 1037 to move on the support slide rod 1036, and drives the support plate 1038 and the cleaning steel brush 1039 to move, cleans the filter screen 1031, and prevents impurities from clogging the filter screen 1031. Then check the cleaning condition through the perspective window 209, and clean the impurities on the filter screen 1031 through the sealing door 208.
[0030] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A flat ingot crystallizer for secondary aluminum casting, comprising a main body mechanism (1) and a crystallization mechanism (2), characterized in that: The crystallization mechanism (2) is located below the main mechanism (1); the main mechanism (1) comprises a filter housing (101), a liquid inlet (102) and a filter cleaning assembly (103); the liquid inlet (102) is fixedly arranged at the upper end of the filter housing (101); and the filter cleaning assembly (103) is located inside the filter housing (101); The filter cleaning assembly (103) comprises a filter screen plate (1031) and a drive motor (1032); the filter screen plate (1031) is fixedly mounted on the inner end of the filter housing (101); and the drive motor (1032) is fixedly mounted on the left end of the filter housing (101).
2. The flat ingot crystallizer for secondary aluminum casting according to claim 1, characterized in that: The filter cleaning assembly (103) further comprises a threaded rod (1033), a movable disc (1034), a positioning nut (1035), a supporting sliding rod (1036), a sliding block (1037), a supporting plate (1038) and a cleaning steel brush (1039); the threaded rod (1033) is fixedly mounted on the transmission end at the right end of the driving motor (1032); and the threaded rod (1033) is located inside the filter housing (101).
3. A flat ingot crystallizer for secondary aluminum casting according to claim 2, characterized in that: The movable disk (1034) is fixedly mounted on the right end of the inner end of the filter housing (101), the right end of the threaded rod (1033) is rotatably connected to the movable disk (1034), and the positioning nut (1035) is threadedly connected to the outer end of the threaded rod (1033).
4. A flat ingot crystallizer for secondary aluminum casting according to claim 3, characterized in that: The support slide bar (1036) is fixedly mounted at the front end of the inner end of the filter box (101), the slider (1037) is movably mounted at the outer end of the support slide bar (1036), the support plate (1038) is fixedly mounted at the middle of the positioning nut (1035) and the slider (1037), and the cleaning steel brush (1039) is fixedly mounted at the lower end of the support plate (1038).
5. The flat ingot crystallizer for secondary aluminum casting according to claim 4, characterized in that: The crystallization mechanism (2) comprises a crystallizer body (201), a crystallization inner tank (202), a controller (203), a feed port (204), a discharge hole (205), a water injection hole (206), a drainage hole (207), a sealing door (208), a perspective window (209), a fixing bolt (210) and a solenoid valve (211); the crystallizer body (201) is fixedly mounted on the lower end of a filter box (101); the crystallization inner tank (202) is fixedly mounted on the inner end of the crystallizer body (201); the controller (203) is fixedly mounted on the left end of the filter box (101); the feed port (204) is fixedly arranged on the upper end of the crystallizer body (201); and the discharge hole (205) is fixedly arranged on the lower end of the crystallizer body (201).
6. A flat ingot crystallizer for secondary aluminum casting according to claim 5, characterized in that: The water injection hole (206) is fixedly arranged at the left end of the crystallizer body (201), the drainage hole (207) is fixedly arranged at the right end of the crystallizer body (201), the sealing door (208) is movably installed at the front end of the filter box (101), the perspective window (209) is fixedly installed at the front end of the sealing door (208), the fixing bolt (210) is movably installed at the front end of the sealing door (208), the solenoid valve (211) is fixedly installed at the inner end of the feed port (204), and the solenoid valve (211) is electrically connected to the controller (203).
Citation Information
Patent Citations
Flat ingot crystallizer capable of dissipating heat uniformly
CN216397938U