Bevel chamfering device for tabs

By designing a polar ear inverted angle device including pentagonal tool and stamping groove, the problem of burr problems and process complexity of the polar ear during welding is solved, and efficient inverted angle processing of the polar ear is achieved.

CN222588218UActive Publication Date: 2025-03-11深圳市希卓电子有限公司
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Patent Information

Application Number
CN202420687206.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-11
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

In the existing electrode manufacturing process, the electrode ear is prone to burrs during welding, resulting in the electrode core being pierced, and the process of cutting and inverted angle processing is complicated.

Method used

A reverse bevel angle device for the extreme ear is designed, including a base, a tool holder, a clamp, a tool and a mold. Through the matching of the pentagonal cross-section of the tool and the stamping groove, the inverted bevel angle of the extreme ear is directly achieved during the stamping shearing process.

Benefits of technology

The production process of the Ouer is simplified, and the punching and inverted angle are completed in one piece, avoiding additional processing steps and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to pole lug processing equipment, in particular to a chamfering device for a pole lug, which comprises a base, a tool apron, a clamping plate, a tool and a die, the tool apron and the base are oppositely arranged in the vertical direction, and the tool apron is slidably connected to the base so that the tool apron can vertically move relative to the base. The clamping plate is provided with a through hole allowing a cutter to penetrate through, the clamping plate is arranged between the base and the cutter holder, and the clamping plate is movably connected to the cutter holder in the vertical direction, so that the clamping plate and the base can clamp a workpiece; the upper end of the cutter is fixed to the cutter holder, the lower end of the cutter penetrates through the through hole, the die is installed on the base, and the cutter and the die are oppositely arranged. The cross section of the cutter is pentagonal, the cross section of the cutter is composed of a rectangle and an isosceles triangle, and the bottom edge of the isosceles triangle coincides with one side edge of the rectangle; a stamping groove is formed in the die, and the cross section of the stamping groove is the same as that of the cutter, so that the cutter can be inserted into the stamping groove. The punching and shearing device has the functions of punching and shearing and chamfering.
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Description

Technical Field

[0001] The utility model relates to the field of pole tab manufacturing equipment, in particular to a pole tab chamfering device. Background Art

[0002] The common pole lugs nowadays are generally rectangular in shape, with one end of the pole lug in the length direction fixed to the pole core and the other end connected to the cover plate or the shell.

[0003] However, the existing tabs are prone to burrs at their four corners, which can easily puncture the pole core when the tabs are welded to the pole core, so the tabs need to be chamfered.

[0004] The existing process is to place the newly cut pole ear on the chamfering device. The pole ear can only be chamfered after the steps of positioning, punching, and discharging on the chamfering device. The process is relatively complicated. Utility Model Content

[0005] The embodiment of the utility model provides a tab chamfering device to solve the problem of complicated process caused by the existing process of cutting and chamfering separately.

[0006] The embodiment of the utility model provides a tab chamfering device, comprising: a base, a knife seat, a clamping plate, a knife and a mold;

[0007] The knife seat and the base are arranged opposite to each other in the up-down direction, and the knife seat is slidably connected to the base in the up-down direction;

[0008] The clamping plate is provided with a through hole for the tool to pass through, the clamping plate is arranged between the base and the tool holder, and the clamping plate is movably connected to the tool holder in the up-down direction, so that the clamping plate can cooperate with the base to clamp the workpiece;

[0009] The upper end of the tool is fixed on the tool seat, the lower end of the tool is provided with the through hole, the mold is installed on the base, and the tool and the mold are arranged opposite to each other;

[0010] The cross section of the tool is a pentagon, and the cross section of the tool is composed of a rectangle and an isosceles triangle, and the base of the isosceles triangle coincides with one of the sides of the rectangle;

[0011] The die is provided with a punching groove, the cross section of which matches the cross section of the tool, so that the tool can be inserted into the punching groove.

[0012] Optionally, a mounting groove is provided on one side of the base close to the clamping plate, the mold is embedded in the mounting groove, the depth of the mounting groove is the same as the thickness of the mold in the first straight line direction, and the surface of the base close to the tool holder and the surface of the mold close to the tool holder are coplanar.

[0013] Optionally, the mold is formed by splicing a first mold and a second mold, the first mold is provided with a first sub-groove, the second mold is provided with a second sub-groove, the first sub-groove and the second sub-groove are connected to form the stamping groove.

[0014] Optionally, it also includes a power component and a base plate, the base and the power component are mounted on the base plate, the tool holder is mounted on the power component, and the power component is used to drive the tool holder to reciprocate in a direction close to or away from the base.

[0015] Optionally, it also includes a guide column, which extends in the up and down direction, one end of which is fixed to the bottom plate, and the other end of which penetrates into the base, the clamping plate and the knife seat.

[0016] Optionally, it further comprises a reciprocating spring and a guide rod, wherein the reciprocating spring is sleeved outside the guide rod, one end of the reciprocating spring is connected to the clamping plate, and the other end is connected to the knife seat;

[0017] The knife seat is provided with a guide hole;

[0018] The guide rod has a first end and a second end that are arranged opposite to each other, the first end is fixed to the base plate, the guide rod is passed through the guide hole, the second end passes through the knife seat upward, and the end surface of the second end extends radially outward, so that the diameter of the second end of the guide rod is larger than the diameter of the guide hole.

[0019] Optionally, it also includes a feeding table and a slide table, the slide table includes a sliding rail and a slide seat that are slidably connected, the feeding table is arranged on the slide seat, one end of the slide rail extends toward the direction close to the base, and the feeding table can transport the workpiece to the base.

[0020] Optionally, it also includes a cutting assembly arranged between the base and the feeding table, the cutting assembly includes a first cutter, a second cutter and a cutting power member, the first cutter is fixed on the base plate, the second cutter is fixed on the cutting power member, the first cutter is relatively arranged below the second cutter, and the cutting power member is used to drive the second cutter to move in a direction close to or away from the first cutter.

[0021] Optionally, it also includes a first displacement component, which includes a first power member and a first connecting member, the first connecting member is used to connect the first power member and the base plate, and the first power member is used to drive the first connecting member to reciprocate in a direction perpendicular to the slide.

[0022] Optionally, a second displacement assembly is also included, which includes a second power member and a second connecting member, the second connecting member is used to connect the second power member and the first power member, and the second power member is used to drive the first power member to reciprocate in a direction parallel to the slide.

[0023] The embodiment of the utility model provides a device for chamfering a pole ear, which can directly produce a chamfered pole ear by changing the shape of a tool, and the punching and chamfering of the pole ear are combined into one, thereby simplifying the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 It is a schematic diagram of the positions of the base and the cutter of the tab chamfering device in the first embodiment of the utility model;

[0026] Figure 2 It is an exploded schematic diagram of the base, the tool and the tool holder of the tab chamfering device in the first embodiment of the utility model from a top view;

[0027] Figure 3 It is an exploded schematic diagram of the base, the tool and the tool holder of the tab chamfering device in the first embodiment of the utility model from a bottom-up perspective;

[0028] Figure 4 It is a schematic diagram of feeding a feeding table of a tab chamfering device in the first embodiment of the utility model;

[0029] Figure 5 It is an overall schematic diagram of the chamfering device of the pole ear in the first embodiment of the utility model;

[0030] Figure 6 It is an overall diagram of the chamfering device of the pole ear in the first embodiment of the utility model.

[0031] 1. Tool holder; 11. Guide hole; 12. Guide rod; 13. Reciprocating spring; 2. Tool; 3. Clamp; 4. Base; 41. Guide column; 42. Mounting groove; 5. Mould; 50. Stamping groove; 51. First mould; 52. Second mould; 53. First sub-groove; 54. Second sub-groove; 6. Cutting assembly; 61. First cutter; 62. Second cutter; 63. Cutting power part; 71. Bottom plate; 72. Power assembly; 73. Feeding platform; 74. Slide; 741. Slide rail; 742. Slide; 8. First displacement assembly; 81. First power part; 82. First connecting part; 83. First connecting plate; 84. First slideway; 9. Second displacement assembly; 91. Second power part; 92. Second connecting part; 93. Second connecting plate; 94. Second slideway; 100. Tab raw material. DETAILED DESCRIPTION

[0032] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0033] In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] First embodiment

[0036] Reference Figures 1 to 3The present embodiment discloses a chamfering device for a tab, comprising: a base 4, a tool holder 1, a clamping plate 3, a tool 2 and a mold 5. The tool holder 1 and the base 4 are arranged relative to each other in the up-down direction, and the tool holder 1 and the base 4 are arranged at intervals. The tool holder 1 is slidably connected to the base 4 so that the tool holder 1 can move up and down relative to the base 4 under the action of an external force. A through hole for the tool 2 to pass through is provided on the clamping plate 3, and the clamping plate 3 is arranged between the base 4 and the tool holder 1. As can be seen from the accompanying drawings, the upper surface of the clamping plate 3 is arranged at intervals with the tool holder 1, and the lower surface is arranged relative to the base 4, but the clamping plate 3 is movably connected to the tool holder 1 in the up-down direction, so that the clamping plate 3 can cooperate with the base 4 to clamp the workpiece.

[0037] The upper end of the tool 2 is fixed on the tool holder 1, so that the tool 2 as a whole can move up and down synchronously with the tool holder 1. A through hole is penetrated at the lower end of the tool 2. The mold 5 is installed on the base 4. The tool 2 and the mold 5 are arranged relative to each other.

[0038] The cross section of the tool 2 is a pentagon, and the cross section of the tool 2 is composed of a rectangle and an isosceles triangle, wherein the base of the isosceles triangle coincides with one of the sides of the rectangle.

[0039] The die 5 is provided with a punching groove 50 , the cross section of which is the same as the cross section of the tool 2 , so that the tool 2 can be inserted into the punching groove 50 .

[0040] Compared with the existing rectangular cross-section tool 2, the cross-section of the tool 2 in this embodiment is based on the existing tool 2 by cutting off two right-angled parts, so that the existing tool 2 forms a pentagonal cross-section, so that chamfering can be achieved during the process of stamping and shearing the pole ears, the processing process is more convenient, and the process of shearing the rectangular pole ears again is omitted.

[0041] Reference Figure 2 and Figure 3 In this embodiment, a mounting groove 42 is provided on one side of the base 4 close to the clamping plate 3, and the mold 5 is embedded in the mounting groove 42. The depth of the mounting groove 42 is the same as the thickness of the mold 5 in the first straight line direction, so that the surface of the base 4 close to the knife seat 1 and the surface of the mold 5 close to the knife seat 1 are coplanar. If the mold 5 protrudes upward from the upper surface of the base 4, the tab may collide with the mold 5 during transportation, resulting in bending and the like. The coplanarity of the upper surfaces of the base 4 and the mold 5 makes the lower surface of the tab raw material 100 always fit the base 4, and the above-mentioned bending phenomenon will not occur.

[0042] In this embodiment, the mold 5 is formed by splicing a first mold 51 and a second mold 52. The first mold 51 is provided with a first sub-groove 53, and the second mold 52 is provided with a second sub-groove 54. When the first mold 51 and the second mold 52 are spliced ​​to form the mold 5, the first sub-groove 53 and the second sub-groove 54 are connected to form a stamping groove 50. In this embodiment, the mold 5 is not integrally formed, but is formed by splicing the first mold 51 and the second mold 52 in the installation groove 42. When one of the first mold 51 and the second mold 52 is damaged, only the damaged one needs to be replaced, saving resources.

[0043] Reference Figure 1 The tab chamfering device also includes a power assembly 72 and a base plate 71. The base 4 is fixed on the base plate 71. The power assembly 72 is fixed on the base plate 71. The tool holder 1 is installed on the power assembly 72. The power assembly 72 is used to drive the tool holder 1 to reciprocate in a direction close to or away from the base 4. The power assembly 72 is a cylinder.

[0044] Reference Figure 2 and Figure 3 The tab chamfering device further includes a plurality of mutually parallel guide posts 41, the guide posts 41 extending in the up-down direction, one end of the guide posts 41 being fixed on the bottom plate 71, and the other end of the guide posts 41 penetrating into the base 4, the clamping plate 3 and the knife seat 1. The guide posts 41 in this embodiment are used to limit the sliding path of the clamping plate 3 and the knife seat 1 to prevent the clamping plate 3 and the knife seat 1 from sliding randomly.

[0045] In this embodiment, a guide hole 11 is provided on the knife seat 1. The tab chamfering device also includes a reciprocating spring 13 and a guide rod 12. The reciprocating spring 13 is sleeved outside the guide rod 12, one end of the reciprocating spring 13 is connected to the clamping plate 3, and the other end is connected to the knife seat 1.

[0046] The guide rod 12 has a first end and a second end that are relatively arranged. The first end is fixed on the base plate 71. The guide rod 12 is passed through the guide hole 11. The second end passes through the tool holder 1 upward. The end face of the second end extends radially outward so that the diameter of the second end of the guide rod 12 is larger than the diameter of the guide hole 11.

[0047] Reference Figure 4The tab chamfering device also includes a feeding table 73 and a slide 74. The slide 74 includes a slide rail 741 and a slide seat 742 that are slidably connected. The feeding table 73 is arranged on the slide seat 742. One end of the slide rail 741 extends toward the direction close to the base 4, so that the feeding table 73 can convey the workpiece to the base 4. The slide rail 741 in this embodiment is fixed on the ground or the table top, and the slide seat 742 drives the feeding table 73 to approach or move away from the base 4, so that the tab raw material 100 on the feeding table 73 is conveyed to the base 4. In this embodiment, the feeding table 73 has a flat upper surface, which is coplanar with the upper surface of the base 4, and the tab raw material 100 can be placed on the upper surface of the feeding table 73.

[0048] In other embodiments, the feeding platform 73 may be a robot, a conveyor belt, etc.

[0049] Reference Figure 4 and Figure 5 The tab chamfering device also includes a cutting assembly 6 disposed between the base 4 and the feeding table 73. The cutting assembly 6 includes a first cutter 61, a second cutter 62 and a cutting power member 63. The first cutter 61 is fixed on the bottom plate 71, the second cutter 62 is fixed on the cutting power member 63, the cutting power member 63 is fixed on the power assembly 72, and the cutting power member 63 includes a cylinder and a slide member. The slide member in this embodiment is a linear slide track. The first cutter 61 is fixed on the linear slide track, and the cylinder drives the first cutter 61 to reciprocate. The first cutter 61 is relatively disposed below the second cutter 62. The cutting power member 63 is used to drive the second cutter 62 to move closer to or away from the first cutter 61. The cutting power member 63 is a cylinder. In this embodiment, the cutting assembly 6 uses the first cutter 61 and the second cutter 62 disposed relatively up and down to cut the long strip tab before stamping and shearing.

[0050] Reference Figure 5 and Figure 6 , this embodiment further includes a first displacement assembly 8 and a second displacement assembly 9. The first displacement assembly 8 includes a first power member 81 and a first connecting member 82. The first connecting member 82 is used to connect the first power member 81 and the bottom plate 71. The first power member 81 is used to drive the first connecting member 82 to reciprocate in a direction perpendicular to the slide 74. The first connecting member 82 in this embodiment includes a first connecting plate 83 and a first slideway 84. The base 4 is fixed on the side of the first connecting plate 83. The first slideway 84 includes a first track and a first slide seat 742 that are slidably connected. The base 4 is fixed on the first slide seat 742. The first track and the first power member 81 are fixed on the same object. The first power member 81 is a cylinder. The output rod of the first power member 81 drives the base 4 to reciprocate on the first slideway 84.

[0051] Similarly, the second displacement assembly 9 includes a second power member 91 and a second connecting member 92. The second connecting member 92 is used to connect the second power member 91 and the first power member 81. The second power member 91 is used to drive the first power member 81 to reciprocate in a direction parallel to the slide 74. The second power member 91 is a lead screw nut. The second connecting member 92 includes a second connecting plate 93 and a second slide 94. The second slide 94 includes a second track and a second slide seat 742 that are slidably connected. The second connecting plate 93 is fixed on the second slide seat 742. The first power member 81 and the first track are both fixed on the second connecting plate 93. The second connecting plate 93 is fixed on the nut of the lead screw nut. The second power member 91 drives the second connecting plate 93 to reciprocate. The second connecting plate 93 drives the first power member 81 and the first slide 84 thereon to reciprocate.

[0052] Before cutting, the staff uses the first displacement assembly 8 and the second displacement assembly 9 to adjust the positions of all components on the base 4 relative to other processes in the factory.

[0053] The working process of this embodiment:

[0054] The feeding table 73 conveys the tab raw material 100 to the base 4, and the first cutter 61 in the cutting assembly 6 cuts the tab raw material 100 together with the second cutter 62 under the drive of the cutting power member 63, and then the knife seat 1 moves downward under the drive of the power assembly 72, driving the knife 2 and the clamping plate 3 on the knife seat 1 to approach the base 4. When the knife seat 1 moves down to a certain position, the clamping plate 3 first approaches the base 4 and clamps the tab raw material 100 with the base 4. As the knife seat 1 continues to move downward, the knife seat 1 compresses the reciprocating spring 13, so that the clamping plate 3 and the base 4 are further clamped, and the knife 2 gradually enters the stamping groove 50 to stamp and shear the tab raw material 100.

[0055] After shearing, the knife seat 1 moves upward to drive the knife 2 and the clamping plate 3 to move upward, so that the knife 2 and the clamping plate 3 are separated from the base 4.

[0056] Second embodiment

[0057] The difference between this embodiment and the first embodiment is that: in this embodiment, the mold is in a rectangular parallelepiped shape, a stamping groove is arranged at the center of the mold, and the mold is placed in the base, and the upper surface of the mold is coplanar with the upper surface of the base.

[0058] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.

Claims

1. A tab chamfering device, characterized in that: include: Bases, tool holders, splints, knives and dies; The knife seat and the base are arranged opposite to each other in the up-down direction, and the knife seat is slidably connected to the base in the up-down direction; The clamping plate is provided with a through hole for the tool to pass through, the clamping plate is arranged between the base and the tool holder, and the clamping plate is movably connected to the tool holder in the up-down direction, so that the clamping plate can cooperate with the base to clamp the workpiece; The upper end of the tool is fixed on the tool seat, the lower end of the tool is provided with the through hole, the mold is installed on the base, and the tool and the mold are arranged opposite to each other; The cross section of the tool is a pentagon, and the cross section of the tool is composed of a rectangle and an isosceles triangle, and the base of the isosceles triangle coincides with one of the sides of the rectangle; The die is provided with a punching groove, the cross section of which matches the cross section of the tool, so that the tool can be inserted into the punching groove.

2. The tab chamfering device according to claim 1, characterized in that: A mounting groove is provided on one side of the base close to the clamping plate, the mold is embedded in the mounting groove, the depth of the mounting groove is the same as the thickness of the mold in the first straight line direction, and the surface of the base close to the tool holder and the surface of the mold close to the tool holder are coplanar.

3. The tab chamfering device according to claim 1, characterized in that: The mold is formed by splicing a first mold and a second mold, the first mold is provided with a first sub-groove, the second mold is provided with a second sub-groove, the first sub-groove and the second sub-groove are connected to form the stamping groove.

4. The tab chamfering device according to claim 1, characterized in that: It also includes a power assembly and a base plate. The base and the power assembly are mounted on the base plate, and the knife holder is mounted on the power assembly. The power assembly is used to drive the knife holder to reciprocate in a direction close to or away from the base.

5. The tab chamfering device according to claim 4, characterized in that: It also includes a guide column, which extends in the up-down direction, one end of which is fixed to the bottom plate, and the other end of which penetrates into the base, the clamping plate and the knife seat.

6. The tab chamfering device according to claim 4, characterized in that: It also includes a reciprocating spring and a guide rod, wherein the reciprocating spring is sleeved outside the guide rod, one end of the reciprocating spring is connected to the clamping plate, and the other end is connected to the knife seat; The knife seat is provided with a guide hole; The guide rod has a first end and a second end that are arranged opposite to each other, the first end is fixed to the base plate, the guide rod is passed through the guide hole, the second end passes through the knife seat upward, and the end surface of the second end extends radially outward, so that the diameter of the second end of the guide rod is larger than the diameter of the guide hole.

7. The tab chamfering device according to claim 4, characterized in that: It also includes a feeding table and a slide table, the slide table includes a sliding rail and a slide seat that are slidably connected, the feeding table is arranged on the slide seat, one end of the slide rail extends toward the direction close to the base, and the feeding table can transport the workpiece to the base.

8. The tab chamfering device according to claim 7, characterized in that: It also includes a cutting assembly arranged between the base and the feeding table, the cutting assembly includes a first cutter, a second cutter and a cutting power member, the first cutter is fixed on the base plate, the second cutter is fixed on the cutting power member, the first cutter is relatively arranged below the second cutter, and the cutting power member is used to drive the second cutter to move towards or away from the first cutter.

9. The tab chamfering device according to claim 7, characterized in that: It also includes a first displacement assembly, which includes a first power member and a first connecting member, wherein the first connecting member is used to connect the first power member and the base plate, and the first power member is used to drive the first connecting member to reciprocate in a direction perpendicular to the slide.

10. The tab chamfering device according to claim 9, characterized in that: It also includes a second displacement assembly, which includes a second power member and a second connecting member, the second connecting member is used to connect the second power member and the first power member, and the second power member is used to drive the first power member to reciprocate in a direction parallel to the slide.