Integrated sensor monitoring assembly

Abstract

The utility model discloses an integrated sensor monitoring assembly, which relates to the technical field of welding robots and comprises an integrated assembly and a laser sensor, the laser sensor is mounted on the top surface of the integrated assembly, a visual sensor is mounted in the integrated assembly, and a temperature sensor is mounted on the side edge of the integrated assembly. According to the integrated sensor monitoring assembly, through use of the integrated assembly, a laser sensor, a visual sensor and a temperature sensor are mutually combined and connected at the same time, a certain degree of structural protection is provided for the integrated sensor monitoring assembly in the operation process, and meanwhile, the structural flexibility of the integrated sensor monitoring assembly is ensured due to the detachability of the structures, so that the reliability of the integrated sensor monitoring assembly is improved. And the fixing frame can be adjusted within a certain range and is fixed to one side of the welding output end of the welding robot, so that welding operation can be monitored in real time, and the quality of the welding operation is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of welding robots, in particular to an integrated sensor monitoring component. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure.

[0003] There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasonic, etc. In addition to being used in factories, welding can also be performed in a variety of environments, such as in the wild, underwater and in space;

[0004] Therefore, welding robots will also be used according to the situation. Welding robots are multi-purpose, reprogrammable automatic control operating machines. They are industrial robots mainly engaged in welding (including cutting and spraying). Industrial robots have three or more programmable axes and are mostly used in the field of industrial automation. During the operation of welding robots, monitoring components are required to ensure the accuracy and quality of welding processing based on the real-time status of the welding workpiece and the temperature, pressure, weld position and other key parameters of the welding surface.

[0005] Conventional welding robots, during the welding process, use the mechanical operation of their own structure to achieve surface welding processing on the workpiece. However, due to the direct operation of the mechanical structure in this process, it is difficult to ensure the consistency and effectiveness of the welding quality, which leads to discrepancies in the welding quality.

[0006] Therefore, in view of this, the existing structure and defects are studied and improved, and an integrated sensor monitoring component is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide an integrated sensor monitoring component to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated sensor monitoring component, including an integrated component and a laser sensor, the top surface of the integrated component is equipped with a laser sensor, the interior of the integrated component is equipped with a visual sensor, the side of the integrated component is equipped with a temperature sensor, and the rear side elevation of the integrated component is equipped with a cable quick connector, and the bottom two sides of the integrated component are connected with a fixing frame, the integrated component includes an integrated box, a docking seat, a filter cover, a filter plate and a connecting seat, one side of the integrated box is connected with the docking seat, the front side elevation of the integrated box is equipped with a filter cover, the top of the filter cover is connected with the filter plate, and the rear side of the filter plate is provided with a connecting seat.

[0009] Furthermore, the laser sensor, the visual sensor and the temperature sensor are all movably connected to the integrated component, and the visual sensor is embedded in the inner center of the integrated box.

[0010] Furthermore, the laser sensor is horizontally installed in the middle of the docking seat, and the docking seat is connected to the laser sensor through a bolt structure, and the structures of the connection between the laser sensor and the docking seat match each other.

[0011] Furthermore, the connecting seat is arranged at the front and rear ends of the laser sensor, and the connecting seat is connected to the laser sensor through a bolt structure.

[0012] Furthermore, the filter plate is used to protect the output end of the laser sensor, and the filter plate is connected to the laser sensor through a bolt structure, and the filter cover is used to protect the internal photosensitive components of the visual sensor.

[0013] Furthermore, the fixing frame includes a supporting frame, an adjusting slot and a fastening bolt. The middle of the supporting frame is provided with an adjusting slot, and the fastening bolt is arranged inside the adjusting slot.

[0014] Furthermore, the support frame and the integrated component are connected by welding, and the fastening bolts slide through the inside of the adjustment groove.

[0015] Furthermore, the cable quick connector is electrically connected to the integrated component, and the fixing frame is symmetrically connected to the lower ends of both sides of the integrated component.

[0016] The utility model provides an integrated sensor monitoring component, which has the following beneficial effects:

[0017] 1. The utility model, through the use of integrated components, can structurally connect the laser sensor with the filter plate, the connecting seat, and the docking seat with the temperature sensor through bolt structures, and install the visual sensor inside the integrated box at the same time. By using the above structure, the laser sensor, the visual sensor and the temperature sensor can be integrated and combined at the same time, and effective structural support can be provided for them. In addition, through the use of the filter cover in conjunction with the filter plate, good light protection can be provided for the laser sensor and the visual sensor, avoiding damage to the photosensitive components inside the laser sensor and the visual sensor due to high light during high flash welding operations, thereby playing an effective protective role.

[0018] 2. The utility model uses a fixing frame connected to the bottom of the left and right sides of the integrated box and an adjustment slot opened in the middle of the support frame, so that the fastening bolts at both ends of the inside can be slid and adjusted within a certain range according to the installation structure surface, so that the entire device can be installed on one side of the welding output end of the welding robot, so that it can be realized that with the operation of the welding robot, it or the welding work surface can be synchronously monitored in real time, and then the key parameters such as temperature, pressure, weld position, etc. in the welding process can be monitored in real time. Combined with the externally connected fast feedback control system, the welding parameters can be adjusted in real time to ensure the welding quality and consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the side view structure of the main body of an integrated sensor monitoring component of the utility model;

[0020] Figure 2 This is a schematic diagram of the rear structure of the body of an integrated sensor monitoring component of the utility model;

[0021] Figure 3 The utility model is a schematic diagram of the integrated component three-dimensional structure of an integrated sensor monitoring component.

[0022] In the figure: 1. integrated component; 101. integrated box; 102. docking seat; 103. filter cover; 104. filter plate; 105. connecting seat; 2. laser sensor; 3. visual sensor; 4. temperature sensor; 5. cable quick connector; 6. fixing bracket; 601. support bracket; 602. adjustment slot; 603. fastening bolts. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0024] like Figures 1 to 3As shown, an integrated sensor monitoring component includes an integrated component 1 and a laser sensor 2, the laser sensor 2 is installed on the top surface of the integrated component 1, and a visual sensor 3 is installed inside the integrated component 1, and a temperature sensor 4 is installed on the side of the integrated component 1, and a cable quick connector 5 is installed on the rear side elevation of the integrated component 1, and fixed frames 6 are connected to both sides of the bottom of the integrated component 1, the integrated component 1 includes an integrated box 101, a docking seat 102, a filter cover 103, a filter plate 104 and a connecting seat 105, one side of the integrated box 101 is connected to the docking seat 102, and the front side elevation of the integrated box 101 is installed with a filter cover 103, and the top of the filter cover 103 is connected to the filter plate 104, and the rear side of the filter plate 104 is provided with a connecting seat 105, the laser sensor 2, the visual sensor 3 and the temperature sensor 4 are all movably connected to the integrated component 1, and The visual sensor 3 is embedded in the center of the integrated box 101, the laser sensor 2 is horizontally installed in the middle of the docking seat 102, and the docking seat 102 is connected to the laser sensor 2 through a bolt structure, and the structures of the connection between the laser sensor 2 and the docking seat 102 match each other, the connecting seat 105 is arranged at the front and rear ends of the laser sensor 2, and the connecting seat 105 is connected to the laser sensor 2 through a bolt structure, the filter plate 104 is used to protect the output end of the laser sensor 2, and the filter plate 104 is connected to the laser sensor 2 through a bolt structure, and the filter cover 103 is used to protect the internal photosensitive components of the visual sensor 3. Through the use of the integrated component 1, the laser sensor 2 can be structurally connected to the filter plate 104, the connecting seat 105, and the docking seat 102 and the temperature sensor 4 through the bolt structure, and the visual sensor 3 is installed inside the integrated box 101 at the same time.

[0025] like Figures 1 to 3 As shown, the fixing frame 6 includes a support frame 601, an adjustment slot 602 and a fastening bolt 603. The middle part of the support frame 601 is provided with an adjustment slot 602, and the inside of the adjustment slot 602 is provided with a fastening bolt 603. The support frame 601 is welded to the integrated component 1, and the fastening bolt 603 slides through the inside of the adjustment slot 602. The cable quick connector 5 is electrically connected to the integrated component 1, and the fixing frame 6 is symmetrically connected to the lower ends of both sides of the integrated component 1. Through the adjustment slot 602 opened in the middle part of the support frame 601, the fastening bolts 603 at both ends thereof can be slid and adjusted inside thereof within a certain range according to the installation structure surface, so that the entire device can be installed on one side of the welding output end of the welding robot.

[0026] In summary, if Figures 1 to 3As shown, when using the integrated sensor monitoring component, firstly, the laser sensor 2 is clamped in the middle of the connecting seat 105 at the top of the integrated box 101, and at the same time, the output end of the laser sensor 2 is opposite to the rear side of the filter plate 104, and they are connected and fixed to each other using a bolt structure, and then one end of the temperature sensor 4 is inserted into the middle of the docking seat 102, and then the two are connected and fixed using a bolt structure, and the visual sensor 3 is installed in the middle of the integrated box 101, and the filter cover 103 at the front end of the integrated box 101 will also protect the internal photosensitive element of the visual sensor 3;

[0027] Afterwards, the fastening bolt 603 can be slid and adjusted inside the adjustment groove 602 according to the different installation structural surfaces, and finally the entire device is fixedly installed on the side of the welding output end of the welding robot. Finally, the entire device is connected to the external fast feedback control system through the cable quick connector 5 and the connecting cable. Under the joint operation of the laser sensor 2, the visual sensor 3, and the temperature sensor 4, in conjunction with the fast feedback control system, it can monitor the key parameters such as temperature, pressure, and weld position in the welding process in real time, and realize real-time adjustment of the welding parameters to ensure welding quality and consistency.

[0028] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An integrated sensor monitoring component, comprising an integrated component (1) and a laser sensor (2), characterized in that: The top surface of the integrated component (1) is installed with a laser sensor (2), the interior of the integrated component (1) is installed with a visual sensor (3), the side of the integrated component (1) is installed with a temperature sensor (4), the rear side elevation of the integrated component (1) is installed with a cable quick connector (5), and both sides of the bottom of the integrated component (1) are connected with a fixing frame (6). The integrated component (1) comprises an integrated box (101), a docking seat (102), a filter cover (103), a filter plate (104) and a connecting seat (105), one side of the integrated box (101) is connected with the docking seat (102), the front side elevation of the integrated box (101) is installed with a filter cover (103), the top of the filter cover (103) is connected with the filter plate (104), and the rear side of the filter plate (104) is provided with a connecting seat (105).

2. An integrated sensor monitoring assembly according to claim 1, characterized in that: The laser sensor (2), the visual sensor (3) and the temperature sensor (4) are all movably connected to the integrated component (1), and the visual sensor (3) is embedded in the center of the integrated box (101).

3. The integrated sensor monitoring assembly according to claim 1, characterized in that: The laser sensor (2) is horizontally mounted in the middle of the docking seat (102), and the docking seat (102) is connected to the laser sensor (2) via a bolt structure, and the structures at the connection between the laser sensor (2) and the docking seat (102) match each other.

4. The integrated sensor monitoring assembly according to claim 1, characterized in that: The connection seat (105) is arranged at the front and rear ends of the laser sensor (2), and the connection seat (105) is connected to the laser sensor (2) via a bolt structure.

5. The integrated sensor monitoring assembly according to claim 1, characterized in that: The filter plate (104) is used to protect the output end of the laser sensor (2), and the filter plate (104) is connected to the laser sensor (2) via a bolt structure, and the filter cover (103) is used to protect the internal photosensitive components of the visual sensor (3).

6. The integrated sensor monitoring assembly according to claim 1, characterized in that: The fixing frame (6) comprises a supporting frame (601), an adjusting slot (602) and a fastening bolt (603); the supporting frame (601) is provided with an adjusting slot (602) in the middle, and the fastening bolt (603) is arranged inside the adjusting slot (602).

7. An integrated sensor monitoring assembly according to claim 6, characterized in that: The support frame (601) and the integrated component (1) are connected by welding, and the fastening bolts (603) slide through the inside of the adjustment groove (602).

8. The integrated sensor monitoring assembly according to claim 1, characterized in that: The cable quick connector (5) is electrically connected to the integrated component (1), and the fixing frame (6) is symmetrically connected to the lower ends of both sides of the integrated component (1).

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