Part machining system

Abstract

The utility model discloses a part machining system and relates to the technical field of automation equipment. The part machining system comprises a material disc, a first machining table, a first robot, a first transfer table and a second machining table. The material disc is used for containing to-be-machined parts. The first machining table is used for conducting first-time machining on parts. The first robot is used for moving the part from the material disc to the first machining table, so that the part is machined on the first machining table in a first posture. The first transfer table is located on one side of the first machining table, the first robot is further used for moving the part from the first machining table to the first transfer table, and the first transfer table is used for adjusting the posture of the part to enable the part to be adjusted to the second posture from the first posture. The second machining table is used for conducting secondary machining on the part in the second posture. The part machining system can obviously reduce the labor intensity of operators, improve the production efficiency and reduce the cost.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a parts processing system. Background Art

[0002] With the development of industry, the demand for automation equipment in various industrial enterprises has increased sharply. The robot can imitate certain movements and functions of human hands and arms, and can grab, move objects or operate automatic operating devices according to fixed procedures. It can replace human labor to achieve mechanization and automation of production, thereby saving a lot of labor costs and avoiding human injuries in dangerous operating environments. At the same time, it can also improve production quality and efficiency. Efficiently, stably, reliably and flexibly connecting the robot and production machine tool equipment into a whole to complete production tasks is a problem that automation equipment manufacturers must solve.

[0003] The inventor has found that it is impossible to automatically adjust the posture of parts in the caliper parts processing industry to cooperate with CNC machine tools for processing. The posture of parts needs to be adjusted manually for processing, which is a cumbersome process, high cost, low efficiency, and requires workers to stay focused to avoid safety hazards. Utility Model Content

[0004] The utility model aims to provide a parts processing system, which can automatically adjust the posture of parts during the processing without manual operation, which can significantly reduce the labor intensity of operators, improve production efficiency and reduce costs.

[0005] The embodiment of the utility model is achieved as follows:

[0006] The utility model provides a parts processing system, comprising:

[0007] A material tray, the material tray is used to place the parts to be processed;

[0008] a first processing station, wherein the first processing station is used to perform a first processing on the part;

[0009] a first robot, the first robot being used to move the part from the material tray to the first processing table so that the part is processed in a first posture on the first processing table;

[0010] a first conversion platform, the first conversion platform is located at one side of the first processing platform, the first robot is further used to move the part from the first processing platform to the first conversion platform, and the first conversion platform is used to adjust the posture of the part so that the part is adjusted from the first posture to a second posture;

[0011] A second processing table, wherein the second processing table is used to process the part for a second time in the second posture.

[0012] In an optional embodiment, the first conversion platform includes a first mounting platform and a first rotating mechanism, the first rotating mechanism is fixedly mounted on the first mounting platform, a first clamp is mounted on the first rotating mechanism, the first clamp is used to fix the part, and the first rotating mechanism is used to drive the first clamp to rotate so that the part is converted from the first posture to the second posture.

[0013] In an optional embodiment, the first rotating mechanism is a motor or a rotating cylinder.

[0014] In an optional embodiment, the first conversion table further includes a second rotating mechanism, which is used to convert the part from the second posture to a third posture, and the part processing system further includes a third processing table, which is used to process the part for a third time in the third posture.

[0015] In an optional embodiment, the first conversion platform further includes a moving mechanism, the moving mechanism includes a driving member and a moving beam, a fourth clamp is fixed on the moving beam, and the moving beam is used to move the part to the second rotating mechanism.

[0016] In an optional embodiment, a second truss and a second guide rail are provided on the third processing table, the second truss is slidably connected to the second guide rail, a third clamp is provided on the second truss, the third clamp is fixedly connected to the second truss, and the third clamp is used to fix the part in the third posture.

[0017] In an optional embodiment, the part processing system further includes a second conversion table and a fourth processing table, wherein the second conversion table is used to convert the part from the third posture to a fourth posture, and the fourth processing table is used to perform a fourth processing on the part in the fourth posture.

[0018] In an optional embodiment, a second robot is further included, and the second robot is used to move the part from the second conversion station to the fourth processing station.

[0019] In an optional embodiment, a first truss and a first guide rail are provided on the second processing table, the first truss is slidably connected to the first guide rail, a second clamp is provided on the first truss, the second clamp is fixedly connected to the first truss, and the second clamp is used to fix the part in the second posture.

[0020] In an optional embodiment, a material unloading belt mechanism is also included to move the processed parts.

[0021] The beneficial effects of the embodiments of the utility model are:

[0022] The parts processing system of the utility model includes a material tray, a first processing table, a first robot, a first conversion table and a second processing table. The material tray is used to place the parts to be processed. The first processing table is used to perform the first processing on the parts. The first robot is used to move the parts from the material tray to the first processing table so that the parts are processed in a first posture on the first processing table. The first conversion table is located on one side of the first processing table. The first robot is also used to move the parts from the first processing table to the first conversion table. The first conversion table is used to adjust the posture of the parts so that the parts are adjusted from the first posture to the second posture. The second processing table is used to perform the second processing on the parts in the second posture. The parts processing system realizes the adjustment of different postures of the parts by setting the first conversion table between the first processing table and the second processing table, and realizes the movement of the parts in different processing positions by setting the first robot. The automatic processing of the parts is realized without the need for manual posture adjustment of the parts, which can significantly reduce the labor intensity of the operators, improve production efficiency and reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 A schematic diagram of the structure of a parts processing system provided by an embodiment of the utility model;

[0025] Figure 2 A schematic diagram of the structure of a first robot provided in an embodiment of the utility model;

[0026] Figure 3 A schematic diagram of the structure of a first conversion station provided in an embodiment of the utility model;

[0027] Figure 4 A schematic diagram of the local structure of a parts processing system provided in an embodiment of the utility model.

[0028] Icons: 100-parts processing system; 10-material tray; 11-parts; 20-first robot; 21-rotating base; 22-first robotic arm; 23-second robotic arm; 30-first processing table; 40-first conversion table; 41-first mounting table; 42-first rotating mechanism; 421-first clamping jaw; 43-second rotating mechanism; 44-moving mechanism; 45-driving member; 46-moving beam; 47-fourth clamping jaw; 50-second processing table; 51-first truss; 511-second clamping jaw; 52-first guide rail; 60-third processing table; 61-second truss; 611-third clamping jaw; 62-second guide rail; 70-second conversion table; 80-fourth processing table; 81-unloading belt mechanism; 90-second robot. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0032] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0033] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0034] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] Please refer to Figure 1 The present embodiment provides a part processing system 100, which includes a material tray 10, a first processing table 30, a first robot 20, a first conversion table 40 and a second processing table 50. The first processing table 30 is used to perform a first processing on the part 11. The first robot 20 is used to move the part 11 from the material tray 10 to the first processing table 30, so that the part 11 is processed in a first posture on the first processing table 30. The first conversion table 40 is located on one side of the first processing table 30, and the first robot 20 is also used to move the part 11 from the first processing table 30 to the first conversion table 40. The first conversion table 40 is used to adjust the posture of the part 11, so that the part 11 is adjusted from the first posture to the second posture. The second processing table 50 is used to perform a second processing on the part 11 in the second posture.

[0036] Please refer to Figure 1 and Figure 2 Specifically, the material tray 10, the first processing table 30 and the first conversion table 40 are respectively arranged on the side of the first robot 20. The first robot 20 rotates to realize the movement of the part 11 between the material tray 10, the first processing table 30 and the first conversion table 40. The first robot 20 includes a rotating base 21, a first mechanical arm 22 and a second mechanical arm 23. The first mechanical arm 22 is rotatably connected to the rotating base 21, and the second mechanical arm 23 is rotatably connected to the first mechanical arm 22. It can be understood that the first robot 20 can not only realize the movement of the part 11 between different devices through the relative rotation of the first mechanical arm 22 and the rotating base 21, but also realize the adjustment of the height of the part 11 through the relative rotation of the first mechanical arm 22 and the second mechanical arm 23, so as to facilitate the picking up or placing of the part 11.

[0037] In this embodiment, the first processing table 30 and the second processing table 50 are both machine tools. Since the first processing table 30 and the second processing table 50 are located at different positions, the part 11 needs to adjust its posture during the process from the first processing table 30 to the second processing table 50 to meet the installation requirements of the machine tool for the part 11.

[0038] Please refer to Figure 3 Specifically, the first conversion table 40 includes a first mounting table 41 and a first rotating mechanism 42. The first rotating mechanism 42 is fixedly mounted on the first mounting table 41. The first rotating mechanism 42 is fixedly mounted on the first mounting table 41. A first clamp 421 is mounted on the first rotating mechanism 42. The first clamp 421 is used to fix the part 11. The first rotating mechanism 42 is used to drive the first clamp 421 to rotate so that the part 11 is converted from the first posture to the second posture. It can be understood that when the first processing table 30 completes processing of the part 11, the first robot 20 takes the part 11 and places it in the first clamp 421, and the first clamp 421 fixes the part 11. The first rotating mechanism 42 drives the first clamp 421 to rotate, so that the part 11 is converted from the first posture to the second posture.

[0039] Optionally, the first rotating mechanism 42 is a motor or a rotary cylinder. In this embodiment, the first rotating mechanism 42 is a rotary cylinder. The first rotating mechanism 42 can rotate around the X-axis. In this embodiment, the first rotating mechanism 42 rotates 180 degrees around the X-axis to convert the part 11 from the first posture to the second posture.

[0040] Please refer to Figure 4 , the second processing table 50 is provided with a first truss 51 and a first guide rail 52. The first truss 51 is slidably connected to the first guide rail 52. The first truss 51 is provided with a second clamp 511. The second clamp 511 is fixedly connected to the first truss 51. The second clamp 511 is used to fix the part 11 in the second posture. It can be understood that when the first conversion table 40 converts the part 11 from the first posture to the second posture, the second clamp 511 clamps the part 11, and by moving the first truss 51 along the first guide rail 52, the part 11 is moved to the second processing table 50 for a second processing.

[0041] In this embodiment, the height of the first guide rail 52 and the first truss 51 is higher than the second processing table 50 . In order to ensure that the height of the part 11 matches the workstation of the second processing table 50 , a first connecting rod is connected between the second clamp 511 and the first truss 51 .

[0042] Please continue to refer to Figure 3In this embodiment, the first conversion table 40 further includes a second rotating mechanism 43. The second rotating mechanism 43 is used to convert the part 11 from the second posture to the third posture. The part processing system 100 further includes a third processing table 60. The third processing table 60 is used to perform a third processing on the part 11 in the third posture. It can be understood that the first truss 51 can not only move the part 11 from the first rotating mechanism 42 to the first processing table 30 for the first processing, but also move the part 11 after the first processing to the second rotating mechanism 43 for further posture conversion.

[0043] In order to facilitate the movement of the part 11 on the first processing table 30, the first conversion table 40 further includes a moving mechanism 44. The moving mechanism 44 includes a driving member 45 and a moving beam 46. A fourth clamp 47 is fixed on the moving beam 46. The moving beam 46 is used to move the part 11 to the second rotating mechanism 43. Specifically, in this embodiment, the driving member 45 is a cylinder, and the moving beam 46 is connected to the cylinder drive.

[0044] In order to improve the efficiency of processing the parts 11, in this embodiment, two first rotating mechanisms 42 and two second rotating mechanisms 43 are provided on the first mounting platform 41. The first rotating mechanisms 42 are arranged at intervals along the length direction of the moving crossbeam 46, and are used to adjust the postures of multiple parts 11 at the same time. The second rotating mechanisms 43 are arranged at intervals along the length direction of the moving crossbeam 46, and are used to adjust the postures of multiple parts 11 at the same time. Furthermore, the number of the fourth clamping jaws 47 is also two, which are arranged along the length direction of the moving crossbeam 46 and correspond to the positions of the second rotating mechanisms 43.

[0045] In this embodiment, the second rotating mechanism 43 is a motor or a rotary cylinder. In this embodiment, the second rotating mechanism 43 is a rotary cylinder. The second rotating mechanism 43 can rotate around the Z axis. In this embodiment, the second rotating mechanism 43 rotates 180 degrees around the Z axis to convert the part 11 from the second posture to the third posture.

[0046] Please refer to Figure 4 Further, the third processing table 60 is provided with a second truss 61 and a second guide rail 62. The second truss 61 is slidably connected to the second guide rail 62. The second truss 61 is provided with a third clamp 611. The third clamp 611 is fixedly connected to the second truss 61, and the third clamp 611 is used to fix the part 11 in the third posture. It can be understood that when the first conversion table 40 converts the part 11 from the second posture to the third posture, the third clamp 611 clamps the part 11, and by moving the second truss 61 along the second guide rail 62, the part 11 is moved to the third processing table 60 for the third processing.

[0047] Optionally, in this embodiment, the first guide rail 52 and the second guide rail 62 are connected to each other, that is, the first guide rail 52 and the second guide rail 62 can use the same guide rail, and the first truss 51 and the second truss 61 slide on the same guide rail. In other embodiments, the first guide rail 52 and the second guide rail 62 can be separately arranged according to the position of the third processing table 60, and the utility model does not limit this.

[0048] In this embodiment, the heights of the second guide rail 62 and the second truss 61 are higher than the third processing table 60 . In order to ensure that the height of the part 11 matches the workstation of the third processing table 60 , a second connecting rod is connected between the third clamp 611 and the second truss 61 .

[0049] Please refer to Figure 1 Furthermore, the part processing system 100 further includes a second conversion table 70 and a fourth processing table 80. The second conversion table 70 is used to convert the part 11 from the third posture to the fourth posture. The fourth processing table 80 is used to perform a fourth processing on the part 11 in the fourth posture. It should be noted that the second conversion table 70 in this embodiment is the same as the first conversion table 40 described above, and also drives the part 11 to rotate by a rotary cylinder, thereby adjusting the posture of the part 11.

[0050] Furthermore, the part processing system 100 further includes a second robot 90 . The second robot 90 is used to move the part 11 from the second conversion table 70 to the fourth processing table 80 .

[0051] The parts processing system 100 further includes a material unloading belt mechanism 81 for moving the processed parts 11. In this embodiment, the material unloading belt mechanism 81 conveys the parts 11 processed by the fourth processing station 80 to one side, and finally the workers collect and sort them.

[0052] Specifically, in this embodiment, the second conversion table 70, the fourth processing table 80 and the unloading belt mechanism 81 are all located on the side of the second robot 90. The second robot 90 rotates to realize the movement of the part 11 between the second conversion table 70, the fourth processing table 80 and the unloading belt mechanism 81. Similar to the first robot 20 described above, the second robot 90 can not only realize the movement of the part 11 between different devices, but also realize the adjustment of the height of the part 11 to facilitate the picking up or placing of the part 11.

[0053] The working principle and process of the parts processing system 100 provided by the embodiment of the utility model are:

[0054] The first robot 20 moves the part 11 to be processed in the tray 10 to the first processing table 30 for the first processing. After the first processing is completed, the first robot 20 moves the part 11 to the first rotating mechanism 42 for posture conversion, and converts the part 11 from the first posture to the second posture. The first truss 51 moves the part 11 from the first rotating mechanism 42 to the second processing table 50 for the second processing. After the second processing is completed, the first truss 51 moves the part 11 from the second processing table 50 to the moving beam 46, and then the moving beam 46 drives the part 11 to move to the second rotating mechanism 43. The second rotating mechanism 43 converts the part 11 from the second posture to the third posture. The second truss 61 moves the part 11 from the second rotating mechanism 43 to the third processing table 60 for the third processing. After the third processing is completed, the second truss 61 moves the part 11 from the third processing table 60 to the second conversion table 70. The second conversion table 70 converts the part 11 from the third posture to the fourth posture. The second robot 90 moves the part 11 to the fourth processing station 80 for the fourth processing. After the fourth processing is completed, the second robot 90 moves the part 11 from the fourth processing station 80 to the unloading belt mechanism 81, and finally the worker collects and organizes the part 11 to complete the processing.

[0055] The beneficial effects of the parts processing system 100 provided by the embodiment of the utility model are:

[0056] The part processing system 100 of the utility model includes a material tray 10, a first processing table 30, a first robot 20, a first conversion table 40 and a second processing table 50. The material tray 10 is used to place the part 11 to be processed. The first processing table 30 is used to perform the first processing on the part 11. The first robot 20 is used to move the part 11 from the material tray 10 to the first processing table 30, so that the part 11 is processed in a first posture on the first processing table 30. The first conversion table 40 is located on one side of the first processing table 30, and the first robot 20 is also used to move the part 11 from the first processing table 30 to the first conversion table 40. The first conversion table 40 is used to adjust the posture of the part 11, so that the part 11 is adjusted from the first posture to the second posture. The second processing table 50 is used to perform the second processing of the part 11 in the second posture. The part processing system 100 realizes the adjustment of different postures of the part 11 by setting the first conversion table 40 between the first processing table 30 and the second processing table 50, and realizes the movement of the part 11 in different processing positions by setting the first robot 20. The automatic processing of the part 11 is realized without manual posture adjustment of the part 11, which can significantly reduce the labor intensity of operators, improve production efficiency and reduce costs.

[0057] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A parts processing system, characterized in that: include: A material tray, the material tray is used to place the parts to be processed; a first processing station, wherein the first processing station is used to perform a first processing on the part; a first robot, the first robot being used to move the part from the material tray to the first processing table so that the part is processed in a first posture on the first processing table; a first conversion platform, the first conversion platform is located at one side of the first processing platform, the first robot is further used to move the part from the first processing platform to the first conversion platform, and the first conversion platform is used to adjust the posture of the part so that the part is adjusted from the first posture to a second posture; A second processing table, wherein the second processing table is used to process the part for a second time in the second posture.

2. The parts processing system according to claim 1, characterized in that: The first conversion platform includes a first mounting platform and a first rotating mechanism, the first rotating mechanism is fixedly mounted on the first mounting platform, a first clamp is mounted on the first rotating mechanism, the first clamp is used to fix the part, and the first rotating mechanism is used to drive the first clamp to rotate so that the part is converted from the first posture to the second posture.

3. The parts processing system according to claim 2, characterized in that: The first rotating mechanism is a motor or a rotating cylinder.

4. The parts processing system according to claim 2, characterized in that: The first conversion table further includes a second rotating mechanism, which is used to convert the part from the second posture to a third posture. The part processing system further includes a third processing table, which is used to perform a third processing on the part in the third posture.

5. The parts processing system according to claim 4, characterized in that: The first conversion platform further comprises a moving mechanism, which comprises a driving member and a moving beam, a fourth clamping jaw is fixed on the moving beam, and the moving beam is used to move the part to the second rotating mechanism.

6. The parts processing system according to claim 4, characterized in that: The third processing table is provided with a second truss and a second guide rail, the second truss is slidably connected to the second guide rail, the second truss is provided with a third clamp, the third clamp is fixedly connected to the second truss, and the third clamp is used to fix the part in the third posture.

7. The parts processing system according to claim 4, characterized in that: The part processing system further comprises a second conversion table and a fourth processing table, wherein the second conversion table is used to convert the part from the third posture to a fourth posture, and the fourth processing table is used to perform a fourth processing on the part in the fourth posture.

8. The parts processing system according to claim 7, characterized in that: A second robot is also included, and the second robot is used to move the part from the second conversion station to the fourth processing station.

9. The parts processing system according to claim 1, characterized in that: The second processing table is provided with a first truss and a first guide rail, the first truss is slidably connected to the first guide rail, the first truss is provided with a second clamp, the second clamp is fixedly connected to the first truss, and the second clamp is used to fix the part in the second posture.

10. The parts processing system according to claim 1, characterized in that: It also includes a feeding belt mechanism for moving the finished parts.

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