Novel wear-resistant steel bar polishing device

By designing a new wear-resistant steel rod grinding device with multiple sets of grinding mechanisms and spraying cooling water, the problems of low grinding efficiency and unevenness in the prior art are solved, and efficient and uniform wear-resistant steel rod surface treatment is achieved.

CN222589041UActive Publication Date: 2025-03-11JINAN HOUDE WEAR-RESISTANT MATERIAL CO LTD
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Patent Information

Application Number
CN202420862918.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-11
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing wear-resistant steel rod grinding devices are inefficient, uneven grinding, and rely on manual operation, which is time-consuming and labor-intensive.

Method used

A new wear-resistant steel rod grinding device is designed, adopting multiple sets of grinding mechanisms, each group includes two grinding wheels set at intervals. The surface particle size of the grinding wheel decreases in the feeding direction, and the grinding thickness is controlled by an electric telescopic cylinder, and the spray head sprays cooling water to achieve no blind spot grinding.

Benefits of technology

The grinding efficiency of wear-resistant steel rods is improved, the contact surface is uniform and sufficient, the demand for manual operation is reduced, and a single-sanding and forming is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel wear-resistant steel bar polishing device, which relates to the technical field of steel bar polishing devices, and comprises a structural frame, a plurality of groups of polishing mechanisms are arranged in the structural frame, and the polishing mechanisms are symmetrically arranged on two sides of a wear-resistant steel bar along the axis of the wear-resistant steel bar; the grinding mechanism comprises a mounting frame, two grinding wheels are arranged on the inner side of the mounting frame in a spaced mode, one end of each grinding wheel is externally connected with a motor and used for grinding the wear-resisting steel bar, and the wear-resisting steel bar makes contact with the grinding wheels and is rotationally fed in the inclination direction of the grinding wheels. The contact surface of the wear-resistant steel bar and the polishing wheel is uniform and sufficient; the side, away from the polishing wheel, of the mounting frame is connected with the output end of an electric telescopic cylinder. The tail end of the electric telescopic cylinder is fixed to the structural frame. The surface particle sizes of the multiple grinding wheels of the multiple sets of grinding mechanisms are sequentially decreased from front to back in the feeding direction of the wear-resisting steel bars, and one-time grinding forming of the wear-resisting steel bars is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel rod grinding devices, in particular to a novel wear-resistant steel rod grinding device. Background Art

[0002] The surface of the wear-resistant steel rod has been heat-treated and has good wear resistance and thermal stability. It is mainly used in rod mills. The surface of the wear-resistant steel rod needs to be polished after leaving the factory and after long-term use.

[0003] The existing grinding device uses centerless grinding to grind the wear-resistant steel rod, but centerless grinding mainly relies on the deadweight of the metal rod for grinding. The surface of the wear-resistant steel rod has good wear resistance and strength, resulting in low grinding efficiency. The existing technology also uses manual grinding, placing the wear-resistant steel rod on one side of the grinding wheel for grinding, which is time-consuming, labor-intensive, and has low grinding efficiency, and is prone to uneven grinding. Utility Model Content

[0004] In order to improve the problems in grinding wear-resistant steel rods in the above-mentioned background technology, the utility model provides a novel wear-resistant steel rod grinding device.

[0005] The utility model provides a novel wear-resistant steel rod grinding device adopts the following technical scheme:

[0006] A novel wear-resistant steel rod grinding device comprises a structural frame, wherein a plurality of grinding mechanisms are arranged inside the structural frame, wherein the grinding mechanisms are symmetrically arranged on both sides of the wear-resistant steel rod along the axis of the wear-resistant steel rod, and the wear-resistant steel rod passes through the gap between the grinding mechanisms located on both sides; the grinding mechanism comprises a mounting frame, wherein two grinding wheels are arranged at intervals inside the mounting frame, and one end of the grinding wheel is externally connected to a motor, and the contact surface between the grinding wheel and the wear-resistant steel rod is inclined, and the mounting frame is connected to the output end of an electric telescopic cylinder on the side away from the grinding wheel, and the tail end of the electric telescopic cylinder is fixed on the structural frame.

[0007] Preferably, the grinding wheel is recessed from both ends toward the middle and matches the outer shape of the wear-resistant steel rod, so that the wear-resistant steel rod is in more complete contact with the grinding wheel.

[0008] Preferably, the surface grain sizes of the multiple grinding wheels of the multiple grinding mechanisms decrease successively from front to back along the feeding direction of the wear-resistant steel rod.

[0009] Preferably, a circulating water tank is installed on one side of the structural frame, and the circulating water tank outputs cooling water through pipelines and nozzles and sprays the cooling water to the contact position between the wear-resistant steel rod and the grinding mechanism.

[0010] Preferably, water baffles are provided on both sides of the grinding mechanism located below or obliquely below the wear-resistant steel rod, and the edges of the water baffles are inclined to collect cooling water output by the nozzle.

[0011] To sum up, the utility model has the following beneficial technical effects: the utility model sets up multiple groups of grinding mechanisms, each group of grinding mechanisms includes two grinding wheels arranged at intervals, which are used to grind wear-resistant steel rods. The wear-resistant steel rods are in contact with the grinding wheels and rotate and feed along the inclination direction of the grinding wheels. The surface of the wear-resistant steel rods can be grinded without dead angles, effectively ensuring that the contact surface between the wear-resistant steel rods and the grinding wheels is uniform and sufficient; the wear-resistant steel rods to be grinded enter and pass through the gap between the grinding mechanisms on both sides, and the particle size of the grinding wheel surface decreases successively, thereby realizing one-time grinding and forming of the wear-resistant steel rods and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a partial plan view of a novel wear-resistant steel rod grinding device according to an embodiment of the utility model;

[0013] Figure 2 It is a partial structural schematic diagram of the grinding mechanism of the embodiment of the utility model;

[0014] Figure 3 It is a schematic diagram of the installation of the water retaining plate of the embodiment of the utility model;

[0015] Figure 4 It is a structural schematic diagram of the transmission mechanism of an embodiment of the utility model.

[0016] Explanation of the reference numerals: 1. Structural frame; 2. Grinding mechanism; 3. Wear-resistant steel rod; 4. Mounting frame; 5. Grinding wheel; 6. Motor; 7. Electric telescopic cylinder; 8. Circulating water tank; 9. Pipeline; 10. Nozzle; 11. Water baffle; 12. Transmission mechanism; 13. Transmission arc plate; 14. Transmission wheel; 15. Transmission motor; 16. Transmission belt. DETAILED DESCRIPTION

[0017] The following combination Figure 1-Figure 4 The utility model is described in further detail.

[0018] Embodiment 1 of the utility model discloses a novel wear-resistant steel rod grinding device.

[0019] Reference Figure 1 , Figure 2A novel wear-resistant steel rod grinding device comprises a structural frame 1, wherein a plurality of grinding mechanisms 2 are arranged inside the structural frame 1, wherein the grinding mechanisms 2 are symmetrically arranged on both sides of the wear-resistant steel rod 3 along the axis of the wear-resistant steel rod 3, and the wear-resistant steel rod 3 passes through the gap between the grinding mechanisms 2 located on both sides; the grinding mechanism 2 comprises a mounting frame 4, wherein two grinding wheels 5 are arranged at intervals inside the mounting frame 4, and one end of the grinding wheel 5 is externally connected to a motor 6, and the contact surface between the grinding wheel 5 and the wear-resistant steel rod 3 is inclined, and the side of the mounting frame 4 away from the grinding wheel 5 is connected to the output end of an electric telescopic cylinder 7, and the tail end of the electric telescopic cylinder 7 is fixed on the structural frame 1, and the thickness of the wear-resistant steel rod 3 is controlled by the extension and retraction of the electric telescopic cylinder 7.

[0020] Reference Figure 1 , Figure 2 The grinding wheel 5 is recessed from both ends to the middle and matches the outer shape of the wear-resistant steel rod 3 , so that the wear-resistant steel rod 3 and the grinding wheel 5 are in more complete contact.

[0021] Reference Figure 1 , Figure 2 The surface particle sizes of the multiple grinding wheels 5 of the multiple grinding mechanisms 2 decrease from front to back along the feeding direction of the wear-resistant steel rod 3; the outer layer of the grinding wheel 5 near the input end of the wear-resistant steel rod 3 adopts a ceramic abrasive layer or a diamond abrasive layer, and the surface of the wear-resistant steel rod 3 is ground with a large amount, and the outer layer of the grinding wheel 5 near the output end of the wear-resistant steel rod 3 adopts a resin abrasive layer, and the surface of the wear-resistant steel rod 3 is ground and polished with a small amount.

[0022] Reference Figure 1 A circulating water tank 8 is installed on one side of the structural frame 1. The circulating water tank 8 outputs cooling water through a pipeline 9 and a nozzle 10 and sprays it to the contact position between the wear-resistant steel rod 3 and the grinding mechanism 2.

[0023] Reference Figure 1 , Figure 3 Water baffles 11 are arranged on both sides of the grinding mechanism 2 below or obliquely below the wear-resistant steel rod 3 , and the edges of the water baffles 11 are arranged obliquely to collect the cooling water output by the nozzle 10 .

[0024] Reference Figure 1 , Figure 4 A transmission mechanism 12 is provided at the front and rear positions of the structural frame 1. The transmission mechanism 12 transmits the wear-resistant steel rod 5 and outputs the wear-resistant steel rod 5 to the gap position between the grinding mechanisms 2 on both sides. The wear-resistant steel rod 5 is grinded and fed in turn by multiple grinding wheels 5; the transmission mechanism 12 includes a transmission arc plate 13, and multiple transmission wheels 14 are arranged on the inner side of the upper surface of the transmission arc plate 13. The transmission wheel 14 is driven by a transmission motor 15 and a transmission belt 16.

[0025] The implementation principle of a novel wear-resistant steel rod grinding device in an embodiment of the utility model is as follows: the wear-resistant steel rod 5 to be ground is transmitted to the gap position between the grinding mechanisms 2 on both sides via the transmission mechanism 12, and is ground and fed in sequence through multiple grinding wheels 5, the electric telescopic cylinder 7 is telescopically controlled to control the grinding thickness of the wear-resistant steel rod 3, the grinding wheel 5 near the input end of the wear-resistant steel rod 3 performs large-residue grinding on the surface of the wear-resistant steel rod 3, and the grinding wheel 5 near the output end of the wear-resistant steel rod 3 performs small-residue grinding and polishing on the surface of the wear-resistant steel rod 3, during the grinding process, the nozzle 10 sprays cooling water to the contact position between the wear-resistant steel rod 3 and the grinding mechanism 2 for cooling, and the ground wear-resistant steel rod 5 is transported and collected via the transmission mechanism 12.

[0026] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A new wear-resistant steel rod grinding device, characterized in that: It comprises a structural frame (1), wherein a plurality of grinding mechanisms (2) are arranged inside the structural frame (1), wherein the grinding mechanisms (2) are symmetrically arranged on both sides of the wear-resistant steel rod (3) along the axis of the wear-resistant steel rod (3), and the wear-resistant steel rod (3) passes through the gap between the grinding mechanisms (2) located on both sides; The grinding mechanism (2) comprises a mounting frame (4), two grinding wheels (5) are arranged at intervals inside the mounting frame (4), one end of the grinding wheel (5) is externally connected to a motor (6), the contact surface between the grinding wheel (5) and the wear-resistant steel rod (3) is inclined, the side of the mounting frame (4) away from the grinding wheel (5) is connected to the output end of the electric telescopic cylinder (7), and the rear end of the electric telescopic cylinder (7) is fixed on the structural frame (1).

2. A new wear-resistant steel rod grinding device according to claim 1, characterized in that: The grinding wheel (5) is recessed from both ends toward the middle and matches the outer shape of the wear-resistant steel rod (3).

3. A new wear-resistant steel rod grinding device according to claim 1, characterized in that: The surface grain sizes of the multiple grinding wheels (5) of the multiple grinding mechanisms (2) decrease in sequence from front to back along the feeding direction of the wear-resistant steel rod (3).

4. The novel wear-resistant steel rod grinding device according to claim 1 is characterized in that: A circulating water tank (8) is installed on one side of the structural frame (1), and the circulating water tank (8) outputs cooling water through a pipeline (9) and a nozzle (10) and sprays the cooling water onto the contact position between the wear-resistant steel rod (3) and the grinding mechanism (2).

5. A new wear-resistant steel rod grinding device according to claim 4, characterized in that: Water baffles (11) are arranged on both sides of the grinding mechanism (2) located below or obliquely below the wear-resistant steel rod (3), and the edges of the water baffles (11) are arranged obliquely.