Die cutting device facilitating replacement of die cutter

By adopting hydraulic lifting device and self-locking structure of worm and worm gear in the die-cutting device, the rapid replacement and firm fixation of the die-cutting knife are achieved, and the tape adhesion is avoided through the blowing structure of the air hole and the rubber tube, which solves the complex problem of die-cutting knife replacement in the existing die-cutting device, and improves production efficiency and die-cutting quality.

CN222590055UActive Publication Date: 2025-03-11SUZHOU SIRIDA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421208439.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The replacement structure of the die-cutting tool in the existing die-cutting device is complicated, the operation is time-consuming and labor-intensive, and it affects the production efficiency.

Method used

A die-cutting device is designed to facilitate the replacement of die-cutting knives, adopting a hydraulic lifting device and a worm and worm gear self-locking structure. Through the cooperation of gears and movable rods, the cutting knife assembly is conveniently installed and firmly fixed. Air holes and rubber tubes are installed in the cutting knife assembly, and blowing is used to avoid tape adhesion.

Benefits of technology

It realizes rapid replacement and firm fixation of die cutting knives, improves die cutting quality and production efficiency, and avoids the adhesion of tape on the cutter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a die cutting device convenient to replace a die cutter. The die cutting device comprises a base, a supporting frame fixedly welded to the base is arranged above the base, a hydraulic lifting device is fixedly installed in the supporting frame, a fixing frame is fixedly installed at the bottom of the hydraulic lifting device, and a die cutting base is fixedly installed below the fixing frame. The die cutting device comprises a die cutting base and further comprises a cutter assembly arranged in a groove in the die cutting base, the cutter assembly comprises a mounting block, the mounting block is slidably connected with the groove of the die cutting base, a gear is mounted above the middle position in the mounting block, and movable rods distributed annularly are arranged outside the gear; racks are fixedly arranged on the inner sides of the movable rods, and inserting blocks are arranged at one ends of the movable rods. And the inserting blocks are arranged in the inserting grooves, the inserting grooves are formed in the inner walls of the four faces of the die cutting base groove, the inserting blocks are matched with the inserting grooves in an inserted mode, and in this way, the problem that a die cutting knife in the die cutting device is inconvenient to replace is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of adhesive tape die-cutting, in particular to a die-cutting device which is convenient for replacing a die-cutting knife. Background Art

[0002] New energy vehicles refer to vehicles that use unconventional automotive fuels as their power source, integrate advanced technologies in vehicle power control and driving, and form vehicles with advanced technical principles, new technologies, and new structures. Adhesive tapes are composed of two parts: a substrate and an adhesive. They connect two or more unconnected objects together through bonding. Adhesive tapes are widely used in new energy vehicles. The die-cutting device is a mechanical device specially used to cut adhesive tapes into specific shapes and sizes. According to product design requirements, the designed die-cutting plate is installed and fixed in the plate frame of the die-cutting machine, and the position and pressure of the plate are adjusted. Then, the tape is placed on the die-cutting plate, and the pressure of the die-cutting machine is used to make the die-cutting blade cut the tape according to the design pattern. During the cutting process, the die-cutting device will ensure the accuracy and efficiency of the cutting to meet the needs of new energy vehicles for adhesive tapes.

[0003] For example, the Chinese authorized patent "A double-sided adhesive die-cutting device" with announcement number CN218659553U includes a die-cutting frame, a die-cutting roller is installed on the die-cutting frame, and a bracket is connected to the die-cutting frame, a conveying frame is provided on the bracket, and conveying rollers are provided between the conveying frames, a conveying wheel assembly is fixed on the conveying roller, and a belt is sleeved on the conveying wheel assembly, the conveying wheel assembly includes a conveying member and a connecting frame, the conveying member and the connecting frame are fixedly connected, and the conveying member and the connecting frame are sleeved on the conveying roller, and the lower surfaces of the die-cutting frame and the bracket are provided with legs.

[0004] Although the above-mentioned prior art can realize the die-cutting processing of the tape, the replacement structure of the die cutter is relatively complicated, and the operation is time-consuming and labor-intensive, which affects the production efficiency. Therefore, it does not meet the existing needs. In this regard, we propose a die-cutting device that is easy to replace the die-cutting knife. Utility Model Content

[0005] The utility model aims to provide a die-cutting device which is convenient for replacing the die-cutting blade, so as to solve the problem that the die-cutting blade in the die-cutting device proposed in the above background technology is inconvenient to replace.

[0006] To achieve the above object, the utility model provides the following technical solutions: a die-cutting device that is convenient for replacing a die-cutting knife, comprising a base, a support frame welded and fixed to the base is provided above the base, a hydraulic lifting device is fixedly installed inside the support frame, a fixing frame is fixedly installed at the bottom of the hydraulic lifting device, and a die-cutting seat is fixedly installed below the fixing frame; and further comprising:

[0007] A cutter assembly is arranged in the groove inside the die-cutting seat, the cutter assembly includes a mounting block, and the mounting block is slidably connected to the groove of the die-cutting seat, a gear is installed above the middle position inside the mounting block, and a ring-shaped movable rod is arranged outside the gear, a rack is fixedly arranged on the inner side of the movable rod, and the rack is meshed with the gear, and an insert block is arranged at one end of the movable rod, the insert block is located in the storage cavity inside the four sides of the mounting block, and the insert block and the mounting block are slidably limited;

[0008] The slots are arranged in the four inner walls of the die-cutting seat groove, and the insert blocks are plugged into and matched with the slots.

[0009] Preferably, a top block is fixedly provided on the upper end surface of the mounting block, a worm wheel is rotatably mounted inside the top block, and the shaft at the lower end of the worm wheel is fixed to a gear, a worm is mounted on one side of the worm wheel, and the external thread of the worm is adapted to the worm wheel.

[0010] Preferably, rubber pads are provided on the outer walls of the plug blocks, and the rubber pads are bonded and fixed to the plug blocks.

[0011] Preferably, an air pipe connected to the bottom is provided at the lower end of the mounting block, a cutter is fixedly installed at the bottom of the mounting block, and the air pipe outlet is located inside the cutter, an air hole penetrating to the outside is provided inside the plug block on one side, and one end of the air hole is connected to the other end of the air pipe through a bellows, a rubber tube is installed on one side of the mounting block, the outlet of the rubber tube is connected to a slot on one side, and the outlet of the rubber tube corresponds to the position of the air hole.

[0012] Preferably, a hollow groove is provided on one side of the support frame, and one end of the rubber tube passes through the hollow groove and extends to the outside of the support frame, and an air pump is installed at one end of the rubber tube located outside the support frame.

[0013] Preferably, an adjusting wheel is rotatably mounted on one side of the front end of the top block, and the adjusting wheel is fixed to the front end of the worm.

[0014] Preferably, the front and rear ends of the base are both provided with a first guide assembly, and the side of the first guide assembly close to the support frame is provided with a second guide assembly, and the first guide assembly and the second guide assembly are both composed of a fixed rod and a guide roller, the bottom of the fixed rod is fixed to the base, and the guide roller is rotatably connected to the fixed rod, and the guide roller on the first guide assembly is higher than the guide roller on the second guide assembly.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model is provided with a convenient cutter installation structure. When installing, it is only necessary to align the installation block with the groove of the die-cutting seat and insert the former. Then, a tool is used to rotate the adjusting wheel, so that the adjusting wheel drives the worm to rotate. The contact surface between the worm and the worm wheel forms a spiral friction transmission surface. The rotation of the worm drives the worm wheel to rotate, and then the shaft at the lower end of the worm wheel drives the wheel to rotate. Under the meshing of the rack on the inner side of the movable rod and the gear, the rotational motion is converted into linear motion. The movable rod drives the insert block to extend outward until it enters the slot on the side wall of the die-cutting seat groove, thereby fixing the cutter assembly at this position. The installation structure is not only convenient and easy to operate, but also utilizes the self-locking property of the worm and worm wheel to improve the firmness of the cutter assembly, thereby improving the die-cutting quality.

[0017] 2. The utility model provides an air hole inside the plug block on one side. During the installation of the cutter assembly, as the plug block continues to extend, the rubber pad at one end thereof first contacts the inner wall of the slot. As the extrusion force increases, the rubber pad is closely in contact with the inner wall of the slot, and the sealed connection between the rubber tube and the air hole can be ensured. The other end of the air hole is connected to the air pipe inside the mounting block through a retractable bellows. The lower end of the air pipe is connected to the bottom of the mounting block and is located inside the cutter. After the cutter die-cuts the tape, the air pump at one end of the rubber tube is turned on to transport air to the air pipe through the rubber tube, thereby spraying inside the cutter and blowing the tape die-cut by the cutter into the storage cavity of the base, so as to facilitate subsequent collection. The blowing structure can prevent the tape from sticking to the cutter during the die-cutting process, thereby causing trouble to the subsequent die-cutting work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is an overall stereogram of the utility model;

[0019] Figure 2 It is a three-dimensional diagram of the cutter assembly of the utility model;

[0020] Figure 3 This is a schematic diagram of the installation structure of the cutter assembly and the die-cutting seat of the utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of the cutter assembly of the utility model.

[0022] In the figure: 1. base; 2. support frame; 3. die-cutting seat; 4. cutter assembly; 5. fixed frame; 6. hydraulic lifting device; 7. empty slot; 8. rubber tube; 9. first guide assembly; 10. second guide assembly; 11. fixed rod; 12. guide roller; 13. mounting block; 14. plug-in block; 15. rubber pad; 16. air hole; 17. top block; 18. adjusting wheel; 19. gear; 20. movable rod; 21. rack; 22. slot; 23. bellows; 24. worm gear; 25. worm; 26. cutter; 27. air pipe. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] See also Figure 1-4 The utility model provides an embodiment: a die-cutting device for facilitating the replacement of a die-cutting knife, comprising a base 1, a support frame 2 welded and fixed to the base 1 is provided above the base 1, a hydraulic lifting device 6 is fixedly installed inside the support frame 2, a fixing frame 5 is fixedly installed at the bottom of the hydraulic lifting device 6, and a die-cutting seat 3 is fixedly installed below the fixing frame 5; and further comprising:

[0025] The cutter assembly 4 is arranged in the groove inside the die-cutting seat 3. The cutter assembly 4 includes a mounting block 13, and the mounting block 13 is slidably connected to the groove of the die-cutting seat 3. A gear 19 is installed above the middle position inside the mounting block 13. The outside of the gear 19 is provided with a ring-shaped movable rod 20. A rack 21 is fixedly arranged on the inner side of the movable rod 20, and the rack 21 is meshed and connected with the gear 19. One end of the movable rod 20 is provided with an insert block 14, and the insert block 14 is located in the storage cavity inside the four sides of the mounting block 13, and the insert block 14 is limited by sliding with the mounting block 13;

[0026] The slots 22 are arranged in the four inner walls of the groove of the die-cutting seat 3 , and the inserting block 14 is plugged into and matched with the slots 22 .

[0027] During installation, the mounting block 13 needs to be aligned with the groove of the die-cutting seat 3 and the former needs to be inserted. Then, the adjusting wheel 18 needs to be rotated using a tool so that the adjusting wheel 18 drives the worm 25 to rotate. The contact surface between the worm 25 and the worm wheel 24 forms a spiral friction transmission surface. The rotation of the worm 25 drives the worm wheel 24 to rotate, and then the shaft at the lower end of the worm wheel 24 drives the gear 19 to rotate. Under the meshing of the rack 21 on the inner side of the movable rod 20 and the gear 19, the rotational motion is converted into linear motion. The insert block 14 is extended outwardly through the movable rod 20 until it enters the slot 22 on the side wall of the groove of the die-cutting seat 3, thereby fixing the cutter assembly 4 at this position.

[0028] See also Figure 2 and Figure 4 A top block 17 is fixedly provided on the upper end surface of the mounting block 13, a worm gear 24 is rotatably mounted inside the top block 17, and the shaft at the lower end of the worm gear 24 is fixed to the gear 19, a worm 25 is mounted on one side of the worm gear 24, and the external thread of the worm 25 is matched with the worm gear 24. This mounting structure is not only convenient and easy to operate, but also utilizes the self-locking property of the worm 25 and the worm gear 24 to improve the firmness of the cutter assembly 4, thereby improving the die-cutting quality.

[0029] See also Figure 2 A rubber pad 15 is provided on the outer wall of the plug block 14, and the rubber pad 15 is adhered and fixed to the plug block 14 to improve the fastening effect and sealing performance.

[0030] See also Figure 2 , Figure 3 and Figure 4 The lower end of the mounting block 13 is provided with an air pipe 27 connected to the bottom, a cutter 26 is fixedly installed at the bottom of the mounting block 13, and the outlet of the air pipe 27 is located inside the cutter 26, an air hole 16 penetrating to the outside is provided inside the plug block 14 on one side, and one end of the air hole 16 is connected to the other end of the air pipe 27 through a bellows 23, a rubber tube 8 is installed on one side of the mounting block 13, the outlet of the rubber tube 8 is connected to the slot 22 on one side, and the outlet of the rubber tube 8 corresponds to the position of the air hole 16, the blowing structure can prevent the tape from sticking to the cutter during the die-cutting process, thereby causing trouble to the subsequent die-cutting work.

[0031] See also Figure 1 A slot 7 is provided on one side of the support frame 2, and one end of a rubber tube 8 passes through the slot 7 and extends to the outside of the support frame 2. An air pump is installed at one end of the rubber tube 8 located outside the support frame 2 to facilitate the lifting and lowering movement of the die-cutting seat 3.

[0032] See also Figure 2 An adjusting wheel 18 is rotatably mounted on one side of the front end of the top block 17, and the adjusting wheel 18 is fixed to the front end of the worm 25. An octagonal hole is provided inside the adjusting wheel 18 for easy operation using tools.

[0033] See also Figure 1 A first guide assembly 9 is provided at the front and rear ends of the base 1, and a second guide assembly 10 is provided at one side of the first guide assembly 9 close to the support frame 2. The first guide assembly 9 and the second guide assembly 10 are both composed of a fixed rod 11 and a guide roller 12. The bottom of the fixed rod 11 is fixed to the base 1, and the guide roller 12 is rotatably connected to the fixed rod 11. The guide roller 12 on the first guide assembly 9 is higher than the guide roller 12 on the second guide assembly 10, so as to improve the guidance of the tape and improve the conveying stability.

[0034] Working principle: During the installation of the cutter assembly 4, as the plug block 14 continues to extend, the rubber pad 15 at one end thereof preferentially contacts the inner wall of the slot 22. As the extrusion force increases, the rubber pad 15 is tightly in contact with the inner wall of the slot 22. At this time, the sealed connection between the rubber tube 8 and the air hole 16 can be ensured. The other end of the air hole 16 is connected to the air pipe 27 inside the mounting block 13 through a retractable bellows 23. The lower end of the air pipe 27 is connected to the bottom of the mounting block 13 and is located inside the cutter 26. After the cutter 26 die-cuts the tape, the air pump at one end of the rubber tube 8 is turned on to transport air to the air pipe 27 through the rubber tube 8, thereby spraying inside the cutter 26 and blowing the tape die-cut by the cutter 26 into the storage cavity of the base 1, so as to facilitate subsequent collection.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A die-cutting device for facilitating the replacement of a die-cutting knife, comprising a base (1), a support frame (2) welded and fixed to the base (1) being provided above the base (1), a hydraulic lifting device (6) being fixedly installed inside the support frame (2), a fixing frame (5) being fixedly installed at the bottom of the hydraulic lifting device (6), and a die-cutting seat (3) being fixedly installed below the fixing frame (5); Features: Also includes: A cutter assembly (4) is arranged in a groove inside the die-cutting seat (3), the cutter assembly (4) comprises a mounting block (13), and the mounting block (13) is slidably connected to the groove of the die-cutting seat (3), a gear (19) is installed above the middle position inside the mounting block (13), an annularly distributed movable rod (20) is arranged outside the gear (19), a rack (21) is fixedly arranged on the inner side of the movable rod (20), and the rack (21) is meshingly connected to the gear (19), an insert block (14) is arranged at one end of the movable rod (20), the insert block (14) is located in a storage cavity inside the four sides of the mounting block (13), and the insert block (14) and the mounting block (13) are slidably limited; A slot (22) is arranged in the four inner walls of the groove of the die-cutting seat (3), and the insert block (14) is plugged into and matched with the slot (22).

2. A die-cutting device for facilitating die-cutting blade replacement according to claim 1, characterized in that: A top block (17) is fixedly arranged on the upper end surface of the mounting block (13), a worm wheel (24) is rotatably mounted inside the top block (17), and a shaft at the lower end of the worm wheel (24) is fixed to a gear (19), a worm (25) is mounted on one side of the worm wheel (24), and an external thread of the worm (25) is adapted to the worm wheel (24).

3. A die-cutting device for facilitating die-cutting blade replacement according to claim 1, characterized in that: A rubber pad (15) is provided on the outer wall of the insert block (14), and the rubber pad (15) is adhered and fixed to the insert block (14).

4. A die-cutting device for facilitating die-cutting blade replacement according to claim 3, characterized in that: An air pipe (27) communicating with the bottom is arranged at the lower end of the interior of the mounting block (13); a cutter (26) is fixedly mounted at the bottom of the mounting block (13), and an outlet of the air pipe (27) is located inside the cutter (26); an air hole (16) penetrating to the outside is arranged inside the insert block (14) on one side, and one end of the air hole (16) is connected to the other end of the air pipe (27) via a bellows (23); a rubber tube (8) is installed on one side of the mounting block (13), and an outlet of the rubber tube (8) is connected to a slot (22) on one side, and the outlet of the rubber tube (8) corresponds to the position of the air hole (16).

5. A die-cutting device for facilitating the replacement of die-cutting blades according to claim 4, characterized in that: A hollow groove (7) is provided on one side of the support frame (2), and one end of the rubber tube (8) passes through the hollow groove (7) and extends to the outside of the support frame (2), and an air pump is installed at one end of the rubber tube (8) located outside the support frame (2).

6. A die-cutting device for facilitating the replacement of die-cutting blades according to claim 2, characterized in that: An adjusting wheel (18) is rotatably mounted on one side of the front end of the top block (17), and the adjusting wheel (18) is fixed to the front end of the worm (25).

7. A die-cutting device for facilitating die-cutting blade replacement according to claim 1, characterized in that: The front and rear ends of the base (1) are both provided with a first guide assembly (9); a second guide assembly (10) is provided on a side of the first guide assembly (9) close to the support frame (2); the first guide assembly (9) and the second guide assembly (10) are both composed of a fixed rod (11) and a guide roller (12); the bottom of the fixed rod (11) is fixed to the base (1), and the guide roller (12) is rotatably connected to the fixed rod (11); the guide roller (12) on the first guide assembly (9) is higher than the guide roller (12) on the second guide assembly (10).