Solid material melting and heat preserving machine

By designing a solid-state material melting and insulation machine, using heating elements to melt and insulate it separately, the problems of overheating of materials, difficulty in material collection and high energy consumption in the prior art are solved, and efficient and energy-saving material treatment is achieved.

CN222590358UActive Publication Date: 2025-03-11冯平
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421358107.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-11
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the prior art, when solid materials are heated and melted in a baking oven or induction cooker, it is easy to overheat the material, difficulty in picking up materials and high energy consumption.

Method used

A solid material melting insulation machine is designed, including a melting device and a insulation device. The melting device heats the melting cylinder through the first heating element to melt the solid material; the insulation device heats the insulation cylinder through the second heating element to keep the liquid material in the insulation state and avoid continuous heating.

Benefits of technology

It realizes efficient melting and insulation of solid materials, reduces energy consumption, avoids overheating of materials, and makes materials more convenient to collect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222590358U_ABST
    Figure CN222590358U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of solid material melting, in particular to a solid material melting and heat preservation machine which comprises a mounting rack, a melting device, a heat preservation device and a discharging device, the melting device comprises a melting cylinder, a material blocking assembly and a plurality of first heating elements, and the heat preservation device comprises a heat preservation cylinder, an upper cover, a lower cover and a plurality of second heating elements. A melting cavity penetrating through the melting cylinder is formed in the middle of the melting cylinder, a heat preservation cavity penetrating through the heat preservation cylinder is formed in the middle of the heat preservation cylinder, and the material blocking assembly is arranged between the melting cylinder and the heat preservation cylinder and used for preventing solid materials from falling out of the melting cavity and allowing liquid materials to flow into the heat preservation cavity from the melting cavity. The first heating element is used for heating the melting barrel, the inner wall of the melting cavity makes contact with the solid materials, the solid materials are melted into liquid, the melting efficiency is high, energy is saved, the materials immediately flow into the heat preservation barrel for heat preservation after being melted, the materials are not prone to overheating, the discharging device is used for controlling discharging of the liquid materials, and material taking is convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of solid material melting, and more specifically, to a solid material melting and heat preservation machine. Background Art

[0002] For melting solid materials used in the production of polyurethane products, there are two melting methods in the relevant technology, one is to use a baking furnace for heating and melting, and the other is to use an induction cooker for heating and melting. The baking furnace heating uses a heating tube to provide heat and then uses a fan to circulate hot air inside the baking furnace for heating. This method uses a long heating time to heat the solid material to melt the material, resulting in high energy consumption. The material is placed in a container, and the container is placed in the baking furnace at a high heating temperature, which poses a risk of scalding to the person taking the material; induction cooker heating is to put the material in a metal basin, and then place the metal plate on the induction cooker to melt the material through conduction heating. Using this method, when the material is completely melted, the material in direct contact with the metal basin is prone to overheating, causing the material to discolor and affect the quality. The material that is not directly in contact with the metal basin takes a long time to melt when dissipating heat, which easily leads to high energy consumption required to completely melt the material. Therefore, it is necessary to propose a melting and heat preservation equipment that is easy to take materials, has low energy consumption, and is not easy to overheat the material. Utility Model Content

[0003] In order to solve the problem in the related art that using a baking furnace or an induction cooker to melt solid materials easily leads to overheating of the materials, difficulty in removing the materials, and high energy consumption, the present application provides a solid material melting and heat preservation machine.

[0004] A solid material melting and heat preservation machine, comprising a mounting frame, a melting device, a heat preservation device and a discharging device, wherein the melting device comprises a melting cylinder, a material blocking assembly and a plurality of first heating elements, and the heat preservation device comprises a heat preservation cylinder, an upper cover, a lower cover and a plurality of second heating elements, wherein the melting cylinder is fixed on the mounting frame and has a melting cavity penetrating through the middle thereof, wherein the plurality of first heating elements are mounted on the melting cylinder to heat the melting cylinder, wherein the middle portion of the heat preservation cylinder has a heat preservation cavity penetrating through the middle thereof, and the upper cover is fixed on the top of the heat preservation cylinder to seal the heat preservation cavity The upper port of the temperature chamber, the lower cover is fixed to the bottom of the insulation cylinder to close the lower port of the insulation chamber, the material blocking assembly is fixed to the bottom of the melting cylinder to prevent solid materials from falling out of the melting chamber and for the melted materials to flow out of the melting chamber, the upper cover is fixedly connected to the material blocking assembly and is provided with a feed port for the liquid material flowing out of the melting chamber to fall into the insulation chamber, a plurality of the second heating elements are installed on the insulation cylinder to heat the insulation cylinder, and the discharging device is fixed on the lower cover and connected to the insulation chamber to control the discharging of liquid materials.

[0005] Preferably, the material baffle assembly includes a first material baffle plate, a second material baffle plate and a support plate, the bottom end of the melting cylinder is concavely provided with a groove connected to the melting chamber, the first material baffle plate and the second material baffle plate are sequentially installed in the groove from top to bottom and the first material baffle plate and the second material baffle plate are in contact, the top surface of the support plate is connected to the bottom end of the melting cylinder and presses the second material baffle plate to clamp the first material baffle plate and the second material baffle plate in the groove, the bottom surface of the support plate is connected and fixed to the upper cover, and the bottom surface of the first material baffle plate is concavely provided with a first circular groove, the top surface of the second material baffle plate is recessed with a second circular groove aligned with the first circular groove, the first circular groove and the second circular groove form an intermediate cavity for the flow of only materials melted into liquid state, the first material baffle plate is provided with a plurality of first strip grooves arranged at intervals at the position of the first circular groove, the second material baffle plate is provided with a plurality of second strip grooves arranged at intervals at the position of the second circular groove, a plurality of the first strip grooves and a plurality of the second strip grooves are offset one by one, and the feed port provided on the upper cover is aligned with the second circular groove.

[0006] Preferably, a plurality of first mounting holes spaced apart and surrounding the melting chamber are provided at the top of the melting cylinder, the number of the first heating elements matches the number of the first mounting holes, and a first heating element is installed in each of the first mounting holes; and a plurality of second mounting holes spaced apart and surrounding the insulation chamber are provided at the top of the insulation cylinder, the number of the second heating elements matches the number of the second mounting holes, and a second heating element is installed in each of the second mounting holes.

[0007] Preferably, a third mounting hole is provided on the top of the melting cylinder between any two adjacent first mounting holes, and a first temperature sensing probe is installed in the third mounting hole. A fourth mounting hole is provided on the top of the heat-insulating cylinder between any two adjacent second mounting holes, and a second temperature sensing probe is installed in the fourth mounting hole.

[0008] Preferably, the discharging device includes a high-temperature ball valve, a first connecting pipe, a second connecting pipe, and a clamp. The lower cover is provided with a discharge hole, one end of the first connecting pipe is inserted into the discharge hole and its outer wall is welded and fixed to the wall of the discharge hole, one end of the second connecting pipe is threadedly engaged with the connecting pipe of the high-temperature ball valve, a first chuck is provided at one end of the first connecting pipe away from the lower cover, and a second chuck is provided at one end of the second connecting pipe away from the high-temperature ball valve, the first chuck is docked with the second chuck and the first chuck and the second chuck are clamped by the clamp so that the first connecting pipe and the second connecting pipe are docked and fixed.

[0009] Preferably, the discharging device further comprises a first heating block, a second heating block, a third heating block, a fourth heating block and a third connecting pipe, the first heating block is provided with an L-shaped channel, one end of the connecting pipe of the high-temperature ball valve away from the second connecting pipe penetrates into the L-shaped channel and is threadedly engaged with the first heating block, the third connecting pipe penetrates into the L-shaped channel one end away from the high-temperature ball valve and is threadedly engaged with the first heating block, the second heating block, the third heating block and the fourth heating block are all provided with through holes, and the second heating block is sleeved on the connecting pipe of the high-temperature ball valve through the through hole thereon and its bottom The third heating block is supported by abutting against the top surface of the first heating block, the third heating block is sleeved on the second connecting tube through the through hole thereon and its bottom surface is supported by abutting against the top surface of the second heating block, the fourth heating block is sleeved on the third connecting tube through the through hole thereon and is connected and fixed to the outer wall of the third connecting tube, the first heating block, the second heating block and the third heating block are all provided with a fifth mounting hole, the three fifth mounting holes form a mounting channel, the third heating element is installed in the mounting channel, the fourth heating block is provided with a sixth mounting hole, and the fourth heating element is installed in the sixth mounting hole.

[0010] Preferably, a seventh mounting hole is further provided on the third heating block, and a third temperature sensing probe is installed in the seventh mounting hole.

[0011] Preferably, the heat preservation device further comprises a liquid level meter, and the liquid level meter is installed in the heat preservation cavity.

[0012] Preferably, it also includes a feeding bin, which includes a bin body and a cover body. The bin body is funnel-shaped and its neck is fixedly connected to the top of the melting cylinder and communicated with the melting chamber. The cover body covers the top of the bin body to close the port of the bin body.

[0013] The beneficial technical effects of the present application are as follows: solid material is placed in the melting chamber of the melting cylinder, the melting cylinder is heated by the first heating element so that the temperature of the inner wall of the melting chamber is high, the inner wall of the melting chamber contacts the solid material so that the solid material is melted into liquid, the liquid material immediately flows out of the melting chamber through the material blocking assembly and flows into the insulation cylinder for insulation, the inner wall of the melting chamber contacts the solid material and is heated by heat conduction so that the melting efficiency of the solid material is high, which is convenient for saving energy, and the material melted into liquid immediately flows into the insulation chamber for insulation, and is not in a state of continuous heating, so the material is not easy to overheat, the insulation cylinder is heated by the second heating element to achieve insulation of the liquid material, the insulation cylinder is used to hold and insulate the liquid material, and the discharge device is used to control the discharge of the liquid material from the insulation chamber so that it is convenient to take the liquid material. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1It is a structural schematic diagram of a Moka melting device of this embodiment.

[0015] Figure 2 It is a cross-sectional view of a Moka melting device of this embodiment.

[0016] Figure 3 for Figure 2 Enlarged view of position A in the middle.

[0017] Figure 4 It is a schematic structural diagram of the melting cylinder of this embodiment.

[0018] Figure 5 It is a schematic structural diagram of the discharge device of this embodiment.

[0019] Figure 6 Schematic diagram of the structure of the first baffle plate of this embodiment.

[0020] Figure 7 Schematic diagram of the structure of the second baffle plate of this embodiment.

[0021] Figure numerals: 1, mounting frame; 11, box body; 12, support leg; 2, melting device; 21, melting cylinder; 211, melting cavity; 212, first mounting hole; 213, third mounting hole; 214, first temperature sensing probe; 22, material blocking assembly; 221, first material blocking plate; 2211, first circular groove; 2212, first strip groove; 222, second material blocking plate; 2221, second circular groove; 2222, second strip groove; 223, support plate; 224, middle cavity; 23, first heating element; 3, heat preservation device; 31, heat preservation cylinder; 311, heat preservation cavity; 312, second mounting hole; 313. fourth mounting hole; 314. second temperature sensing probe; 32. upper cover; 33. lower cover; 34. second heating element; 35. liquid level gauge; 4. discharging device; 41. high-temperature ball valve; 42. first connecting pipe; 421. first chuck; 43. second connecting pipe; 431. second chuck; 44. clamp; 45. first heating block; 451. L-shaped channel; 46. second heating block; 47. third heating block; 48. fourth heating block; 49. third connecting pipe; 410. third heating element; 420. fourth heating element; 430. third temperature sensing probe; 5. feeding bin; 51. bin body; 52. cover body. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0023] Reference Figure 1 , Figure 2 and Figure 4A solid material melting and heat preservation machine comprises an installation frame 1, a melting device 2, a heat preservation device 3, a discharging device 4 and a feeding bin 5. The installation frame 1 comprises a box body 11 and a support leg 12 arranged on the bottom plate of the box body 11. The melting device 2 comprises a melting cylinder 21, a material blocking assembly 22 and a plurality of first heating elements 23. The top plate of the box body 11 is provided with an installation opening matching the melting cylinder 21. The melting cylinder 21 penetrates into the interior of the box body 11 from the installation opening and the outer wall of the melting cylinder 21 is connected and fixed to the top plate of the box body 11. The middle part of the melting cylinder 21 has a melting cavity 211 penetrating through it. The top of the melting cylinder 21 is provided with a plurality of first installation holes 212 spaced around the melting cavity 211. The number of the first heating elements 23 is the same as that of the first heating elements 23. The number of the first mounting holes 212 is equal, and a first heating element 23 is installed in each of the first mounting holes 212. The melting cylinder 21 is heated by the first heating element 23 to melt the solid material in the melting chamber 211 into a liquid material. The first heating elements 23 are arranged around the melting chamber 211 at intervals so that the internal temperature of the melting chamber 211 is uniform, which has a better effect on heating and melting the solid material. The insulation device 3 includes an insulation cylinder 31, an upper cover 32, a lower cover 33 and a plurality of second heating elements 34. The insulation cylinder 31 has an insulation chamber 311 running through it in the middle. The upper cover 32 is fixed to the top of the insulation cylinder 31 to close the upper end of the insulation chamber 311, and the lower cover 33 is fixed to the bottom of the insulation cylinder to close the lower end of the insulation chamber 311. The material blocking component 22 is fixed to the bottom end of the melting cylinder 21 to prevent the solid material from falling out of the melting chamber 211 and to allow the melted material to flow out of the melting chamber 211. The upper cover 32 is fixedly connected to the material blocking component 22 so that the heat preservation cylinder 31 is supported and the upper cover 32 is provided with a feed port for the liquid material flowing out of the melting chamber 211 to fall into the heat preservation chamber 311. The top of the heat preservation cylinder 31 is provided with a plurality of second mounting holes 312 spaced around the heat preservation chamber 311. The number of the second mounting holes 312 is the same as the number of the second heating elements 34. A second heating element 34 is installed in each of the second mounting holes 312. The heat preservation cylinder 31 is heated by the second heating element 34 to achieve a temperature in the heat preservation chamber 311 that is responsive to the liquid material. The material is kept warm, the first heating element 23 and the second heating element 34 are both electric heating rods, which generate heat by being electrically connected to an external power source, the melting cylinder 21 and the insulation cylinder 31 are both made of aluminum alloy, and the aluminum alloy has a good thermal conductivity, which makes the melting efficiency of the solid material higher, the discharging device 4 is fixed on the lower cover 33 and communicated with the insulation chamber 311 for controlling the discharging of the liquid material, the feeding bin 5 includes a bin body 51 and a cover body 52, the bin body 51 is funnel-shaped and its neck is fixedly connected to the top of the melting cylinder 21 and communicated with the melting chamber 211, the cover body 52 covers the top of the bin body 51 to close the port of the bin body 51, and the funnel-shaped bin body 51 is used to hold the material, so that it is more convenient to put the solid material into the melting chamber 211,At the same time, the cover 52 and the port of the bin 51 are closed to facilitate the formation of a sealed space inside the bin 51, the melting chamber 211 and the insulation chamber 311, thereby reducing the toxic gas generated when the solid material is heated and melted and escaping to the external environment to pollute the environment.

[0024] Reference Figure 3 , Figure 6 and Figure 7 The material blocking assembly 22 includes a first material blocking plate 221, a second material blocking plate 222 and a support plate 223. The bottom end of the melting cylinder 21 is concavely provided with a groove connected to the melting chamber 211. The first material blocking plate 221 and the second material blocking plate 222 are sequentially installed in the groove from top to bottom, and the first material blocking plate 221 and the second material blocking plate 222 are fitted together. The top surface of the support plate 223 is connected and fixed to the bottom end of the melting cylinder 21 and presses the second material blocking plate 222 to connect the second material blocking plate 222 and the first material blocking plate 22 1 is clamped and fixed in the groove, the support plate 223 is fixedly fitted with the upper cover 32, and a through hole is opened on the support plate 223 corresponding to the position of the feed port of the upper cover 32, the bottom surface of the first baffle plate 221 is concavely provided with a first circular groove 2211, and the top surface of the second baffle plate 222 is concavely provided with a second circular groove 2221 aligned with the first circular groove 2211. When the first baffle plate 221 and the second baffle plate 222 are installed, the first circular groove 2211 and the second circular groove 2221 are aligned and supported. The first circular groove 2211 and the second circular groove 2221 form an intermediate cavity 224 for only the melted moka to flow through. The first baffle plate 221 is provided with a plurality of first strip grooves 2212 arranged at intervals at the position of the first circular groove 2211. The second baffle plate 222 is provided with second strip grooves 2222 arranged at intervals at the position of the second circular groove 2221. The plurality of first strip grooves 2212 and the plurality of second strip grooves 2222 are connected to each other. 222 are misaligned. Since the first strip groove and the second strip groove are misaligned, when solid materials are put into the melting chamber 211, they cannot fall out of the melting chamber 211 through the first strip groove 221 and the second strip groove 2222 due to the blocking of the first baffle plate 221 and the second baffle plate 222. When the solid materials are melted into liquid, the liquid materials can flow in the middle cavity 224 and flow out of the melting chamber 211 from the second strip groove and flow into the insulation chamber 311 for insulation.

[0025] Reference Figure 2 and Figure 4Furthermore, a third mounting hole 213 is provided at the top of the melting cylinder 21 between any two adjacent first mounting holes 212, and a first temperature sensing probe 214 is installed in the third mounting hole 213. A fourth mounting hole 313 is provided at the top of the insulation cylinder 31 between any two adjacent second mounting holes 312, and a second temperature sensing probe 314 (not shown in the figure) is installed in the fourth mounting hole 313 (not shown in the figure). The temperature of the melting cylinder 21 is monitored by the first temperature sensing probe 214, which facilitates the staff to judge the state of the material in the melting chamber 211. The temperature of the melting cylinder 21 is monitored by the second temperature sensing probe 314, which facilitates the staff to judge the state of the material in the insulation chamber 311.

[0026] Reference Figure 2 and Figure 5The discharging device 4 includes a high-temperature ball valve 41, a first connecting pipe 42, a second connecting pipe 43, a clamp 44, a first heating block 45, a second heating block 46, a third heating block 47, a fourth heating block 48, and a third connecting pipe 49. The lower cover 33 is provided with a discharge hole. One end of the first connecting pipe 42 is inserted into the discharge hole and the outer wall is welded and fixed to the hole wall of the discharge hole. One end of the second connecting pipe 43 is threadedly engaged with the connecting pipe of the high-temperature ball valve 41. The end of the first connecting pipe 42 away from the lower cover 33 is provided with a first chuck 421, and the end of the second connecting pipe 43 away from the high-temperature ball valve 41 is provided with a second chuck 431. The first chuck 421 is connected to the second chuck 431 and clamped by a clamp 44 (not shown in the figure). When the first chuck 421 and the second chuck 431 are connected, the first connecting pipe 42 and the second connecting pipe 43 are docked and fixed, the first heating block 45 is provided with an L-shaped channel 451, the end of the connecting pipe of the high-temperature ball valve 41 away from the second connecting pipe 43 penetrates into the L-shaped channel 451 and is threadedly engaged with the first heating block 45, the third connecting pipe 49 penetrates into the end of the L-shaped channel 451 away from the high-temperature ball valve 41 and is threadedly engaged with the first heating block 45, and the third connecting pipe 49 penetrates the side plate of the box body 11 and passes out to the outside of the box body 11, the second heating block 46, the third heating block 47 and the fourth heating block 48 are all provided with through holes, the second heating block 46 is sleeved on the connecting pipe of the high-temperature ball valve 41 through the through hole thereon, and its bottom surface is connected to the first heating block The top surface of 45 is supported by abutment, the third heating block 47 is sleeved on the second connecting tube 43 through the through hole thereon, and its bottom surface is supported by abutment with the top surface of the second heating block 46, the fourth heating block 48 is sleeved on the third connecting tube 49 through the through hole thereon and is connected and fixed to the outer wall of the third connecting tube 49, the first heating block 45, the second heating block 46, and the third heating block 47 are all provided with a fifth mounting hole, and the three fifth mounting holes form a mounting channel, and the third heating element 410 is installed in the mounting channel, the fourth heating block 48 is provided with a sixth mounting hole, and the fourth heating element 420 is installed in the sixth mounting hole, the third heating element 410 and the fourth heating element 420 are both electric heating rods, the first heating block 45, The second heating block 46, the third heating block 47, the fourth heating block 48, the first connecting pipe 42, the second connecting pipe 43, and the third connecting pipe 49 are all made of aluminum alloy. The first chuck 421 and the second chuck 431 are fastened by the clamp 44 to realize the quick docking installation and quick disassembly of the first connecting pipe 42 and the second connecting pipe 43. The high-temperature ball valve 41 is threadedly engaged with the second connecting pipe 43 to realize the quick disassembly and installation of the high-temperature ball valve 41, which is convenient for maintenance of the high-temperature ball valve 41. The third connecting pipe 49 passes through the side plate of the box body 11 and passes out of the box body 11 to realize the liquid material being guided out of the box body 11. The high-temperature ball valve 41 is connected to the insulation chamber 311 to realize the control of the material in the insulation chamber 311 for discharging, which is convenient for taking materials.The first heating block 45, the second heating block 46, the third heating block 47, and the fourth heating block 48 are used to heat the discharge passage of the liquid material to prevent the liquid material from cooling and solidifying during the discharge process. The high-temperature ball valve 41 is a well-known technology, and those skilled in the art should understand its structure and be able to use it flexibly, so it will not be described in detail in this embodiment.

[0027] Reference Figure 5 Furthermore, a seventh mounting hole is provided on the third heating block 47, and a third temperature sensing probe 430 is installed in the seventh mounting hole to monitor the temperature of the material discharge.

[0028] Reference Figure 2 Furthermore, the insulation device 3 also includes a liquid level gauge 35, which is a cylindrical liquid level gauge 35. The liquid level gauge 35 is fixed to the lower cover 33 and its scale extends upward, and passes through the first baffle plate 221 and the second baffle plate 222 to extend to the inside of the warehouse body 51. The side wall of the warehouse body 51 is provided with a window to facilitate the staff to observe the liquid level of the liquid material in the insulation chamber 311 through the scale of the liquid level gauge 35.

[0029] The implementation principle of a solid material melting device 2 of the present application is as follows: firstly start the first heating element 23, the second heating element 34, the third heating element 410, and the fourth heating element 420, so that the internal temperature of the melting chamber 211, the heat preservation chamber 311, the first connecting pipe 42, the second connecting pipe 43, the high-temperature ball valve 41, and the third connecting pipe 49 rises to a specified temperature, open the cover body 52, put the solid material from the warehouse body 51 so that the solid material falls into the melting chamber 211, and the first material baffle plate 221 and the second material baffle plate 222 block the material so that the solid material cannot fall into the heat preservation chamber 311, cover the cover 32 after the material is loaded, and heat the melting cylinder 211 by the first heating elements 23 that surround the melting chamber 211 at intervals. The temperature of the inner wall of the melting chamber 211 is high, and the solid material is contacted by the inner wall of the melting chamber 211 to melt into liquid. The liquid material immediately flows out of the melting chamber 211 through the material blocking component 22 and flows into the insulation cylinder for insulation. The inner wall of the melting chamber 211 contacts the solid material and is heated by heat conduction, so that the melting efficiency of the solid material is high, which is convenient for saving energy consumption. The material melted into liquid immediately flows into the insulation chamber 311 for insulation, and is not in a state of continuous heating. The material is not easy to overheat. The insulation cylinder is heated by the second heating element 34 to achieve insulation of the liquid material. The insulation cylinder contains and insulates the liquid material and the discharge device 4 controls the liquid material to be discharged from the insulation chamber 311, so that it is convenient to take the liquid material.

[0030] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A solid material melting and heat preservation machine, characterized in that: It includes a mounting frame, a melting device, a heat preservation device and a discharging device. The melting device includes a melting cylinder, a material blocking assembly, and a plurality of first heating elements. The heat preservation device includes a heat preservation cylinder, an upper cover, a lower cover and a plurality of second heating elements. The melting cylinder is fixed on the mounting frame and has a melting cavity running through the middle thereof. The plurality of first heating elements are installed on the melting cylinder to heat the melting cylinder. The heat preservation cylinder has a heat preservation cavity running through the middle thereof. The upper cover is fixed on the top of the heat preservation cylinder to close the upper port of the heat preservation cavity. The lower cover is fixed to the bottom of the insulation cylinder to close the lower port of the insulation chamber. The material blocking assembly is fixed to the bottom of the melting cylinder to prevent solid materials from falling out of the melting chamber and for the melted materials to flow out of the melting chamber. The upper cover is fixedly connected to the material blocking assembly and is provided with a feed port for the liquid material flowing out of the melting chamber to fall into the insulation chamber. A plurality of the second heating elements are installed on the insulation cylinder to heat the insulation cylinder. The discharging device is fixed to the lower cover and connected to the insulation chamber to control the discharging of the liquid material.

2. The solid material melting and heat preservation machine according to claim 1, characterized in that: The material baffle assembly includes a first material baffle plate, a second material baffle plate and a support plate, the bottom end of the melting cylinder is concavely provided with a groove connected to the melting chamber, the first material baffle plate and the second material baffle plate are sequentially installed in the groove from top to bottom, and the first material baffle plate and the second material baffle plate are in contact, the top surface of the support plate is connected to the bottom end of the melting cylinder and presses the second material baffle plate to clamp the first material baffle plate and the second material baffle plate in the groove, the bottom surface of the support plate is connected and fixed to the upper cover, and the bottom surface of the first material baffle plate is concavely provided with a first circular The top surface of the second material baffle plate is concavely provided with a second circular groove aligned with the first circular groove, the first circular groove and the second circular groove form an intermediate cavity for the flow of only materials melted into liquid state, the first material baffle plate is provided with a plurality of first strip grooves arranged at intervals at the position of the first circular groove, the second material baffle plate is provided with a plurality of second strip grooves arranged at intervals at the position of the second circular groove, the plurality of the first strip grooves and the plurality of the second strip grooves are staggered one by one, and the feed port provided on the upper cover is aligned with the second circular groove.

3. The solid material melting and heat preservation machine according to claim 1, characterized in that: The top of the melting cylinder is provided with a plurality of first mounting holes which are spaced apart and surround the melting cavity, the number of the first heating elements matches the number of the first mounting holes, and a first heating element is installed in each of the first mounting holes, and the top of the heat-insulating cylinder is provided with a plurality of second mounting holes which are spaced apart and surround the heat-insulating cavity, the number of the second heating elements matches the number of the second mounting holes, and a second heating element is installed in each of the second mounting holes.

4. A solid material melting and heat preservation machine according to claim 3, characterized in that: A third mounting hole is provided on the top of the melting cylinder between any two adjacent first mounting holes, and a first temperature sensing probe is installed in the third mounting hole. A fourth mounting hole is provided on the top of the heat-insulating cylinder between any two adjacent second mounting holes, and a second temperature sensing probe is installed in the fourth mounting hole.

5. The solid material melting and heat preservation machine according to claim 1, characterized in that: The discharging device includes a high-temperature ball valve, a first connecting pipe, a second connecting pipe, and a clamp. The lower cover is provided with a discharge hole, one end of the first connecting pipe is inserted into the discharge hole and its outer wall is welded and fixed to the wall of the discharge hole, one end of the second connecting pipe is threadedly engaged with the connecting pipe of the high-temperature ball valve, a first chuck is provided at one end of the first connecting pipe away from the lower cover, and a second chuck is provided at one end of the second connecting pipe away from the high-temperature ball valve, the first chuck is docked with the second chuck and the first chuck and the second chuck are clamped by the clamp so that the first connecting pipe and the second connecting pipe are docked and fixed.

6. A solid material melting and heat preservation machine according to claim 5, characterized in that: The discharging device also includes a first heating block, a second heating block, a third heating block, a fourth heating block and a third connecting pipe, the first heating block is provided with an L-shaped channel, the end of the connecting pipe of the high-temperature ball valve away from the second connecting pipe penetrates into the L-shaped channel and is threadedly engaged with the first heating block, the third connecting pipe penetrates into the end of the L-shaped channel away from the high-temperature ball valve and is threadedly engaged with the first heating block, the second heating block, the third heating block and the fourth heating block are all provided with through holes, and the second heating block is sleeved on the connecting pipe of the high-temperature ball valve through the through holes thereon and its bottom surface is connected to the connecting pipe of the high-temperature ball valve The top surface of the first heating block is supported by abutment, the third heating block is sleeved on the second connecting tube through the through hole thereon and its bottom surface is supported by abutment with the top surface of the second heating block, the fourth heating block is sleeved on the third connecting tube through the through hole thereon and is connected and fixed to the outer wall of the third connecting tube, the first heating block, the second heating block and the third heating block are all provided with a fifth mounting hole, the three fifth mounting holes form a mounting channel, the third heating element is installed in the mounting channel, the fourth heating block is provided with a sixth mounting hole, the fourth heating element is installed in the sixth mounting hole.

7. A solid material melting and heat preservation machine according to claim 6, characterized in that: The third heating block is also provided with a seventh mounting hole, and a third temperature sensing probe is installed in the seventh mounting hole.

8. The solid material melting and heat preservation machine according to claim 1, characterized in that: The heat preservation device also includes a liquid level meter, which is installed in the heat preservation cavity.

9. The solid material melting and heat preservation machine according to claim 1, characterized in that: It also includes a feeding bin, which includes a bin body and a cover body. The bin body is funnel-shaped and its neck is fixedly connected to the top of the melting cylinder and communicated with the melting chamber. The cover body covers the top of the bin body and closes the port of the bin body.