Raw material melting and stirring equipment

Abstract

The utility model discloses raw material melting and stirring equipment, and relates to the technical field of aluminum ingot production, the raw material melting and stirring equipment comprises a mounting frame, the outer wall of the top of the mounting frame is fixedly connected with a plurality of mounting racks, the inner walls of the mounting racks are rotatably connected with a rotating shaft, and the outer wall of the rotating shaft is fixedly connected with an electric melting furnace; a stirring mechanism is arranged on the outer wall of the electric melting furnace and comprises a U-shaped plate, through bevel gears and stirring blades, the bevel gears can drive two second bevel gears to rotate when rotating, then the two second bevel gears can rotate in different opposite directions, and when the two second bevel gears rotate, the two second bevel gears can drive a sleeve and a rotating rod to rotate; when the sleeve rotates, the stirring blades are driven to rotate, and when the stirring blades rotate, the raw materials are stirred and overturned, so that the melting efficiency is improved, the raw materials are heated more uniformly in the equipment through stirring in different directions of the equipment, and the situation that the melting speed of the raw materials is reduced due to insufficient local heating of the raw materials is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum ingot production technology, and in particular relates to a raw material melting and stirring device. Background Technology

[0002] According to the published patent CN221484247U, the raw material melting and stirring equipment for aluminum ingot production includes a mounting frame. A movable tube is movably connected to the top of the mounting frame, and a gear is sleeved on the outside of the movable tube. A stirring assembly is installed inside the movable tube. A push-pull frame is clamped to the top of the mounting frame, and a push-pull handle is fixedly installed at one end of the push-pull frame. The height of the stirring blades can be adjusted according to the stirring position to meet the stirring needs of different liquid levels. However, it still has the following shortcomings:

[0003] After the above equipment is completed, the stirring blades are simply raised. When stirring the raw materials, the stirring blades will rotate in one direction, so that the raw materials keep moving in one direction. This results in the raw materials moving in a uniform trajectory and prevents the raw materials from moving in different directions, which affects the uniformity of heating and reduces the melting efficiency of the raw materials. Utility Model Content

[0004] The purpose of this invention is to provide a raw material melting and stirring device. By using a stirring mechanism and a tilting mechanism, it solves the problem that simply adjusting the height of the stirring blades causes the blades to rotate in one direction when stirring the raw materials, resulting in the raw materials moving in one direction and thus affecting the uniformity of heating and reducing the melting efficiency.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a raw material melting and stirring device, including an installation frame. Several mounting brackets are fixedly connected to the top outer wall of the installation frame. A rotating shaft is rotatably connected to the inner wall of the mounting bracket. An electric melting furnace is fixedly connected to the outer wall of the rotating shaft. A stirring mechanism is provided on the outer wall of the electric melting furnace.

[0007] The stirring mechanism includes a U-shaped plate, the outer wall of which is fixedly connected to the outer wall of the electric furnace. A fixed frame is fixedly connected to the top outer wall of the U-shaped plate, and a first motor is fixedly connected to the inner wall of the fixed frame. A roller is fixedly connected to the bottom output shaft of the first motor via a coupling. A bevel gear is fixedly connected to the outer wall of the roller on the side away from the fixed frame. A sleeve is rotatably connected to the inner wall of the U-shaped plate, and a rotating rod is rotatably connected to the inner wall of the sleeve. Both the outer wall of the rotating rod and the outer wall of the sleeve are fixedly connected to bevel gears.

[0008] Furthermore, the outer walls of several bevel gears are meshed with the outer walls of the bevel gears, several stirring blades are fixedly connected to the outer wall of the sleeve, several arc-shaped plates are fixedly connected to the outer wall of the rotating rod, several stirring blades are fixedly connected to the outer wall of the arc-shaped plate near the rotating rod, and a scraper is fixedly connected to the outer wall of the arc-shaped plate away from the rotating rod. The outer wall of the electric melting furnace is provided with an inclined mechanism.

[0009] Furthermore, the tilting mechanism includes a discharge pipe, the outer wall of which is fixedly connected to the outer wall of the electric melting furnace.

[0010] Furthermore, the inner wall of the mounting frame is provided with several sliding grooves, and a support frame is fixedly connected to the inner wall of the mounting frame.

[0011] Furthermore, an electric telescopic rod is fixedly connected to the inner wall of the support frame, and a support plate is fixedly connected to the output end of the electric telescopic rod.

[0012] Furthermore, a plurality of sliders are fixedly connected to the top outer wall of the support plate, the outer wall of the sliders is slidably connected to the inner wall of the groove, and a fixing block is fixedly connected to the top outer wall of the sliders.

[0013] Furthermore, a joint shaft is fixedly connected to the top outer wall of the fixing block, a connecting plate is rotatably connected to the outer wall of the joint shaft, and a fixing rod is rotatably connected to the inner wall of the connecting plate.

[0014] Furthermore, the outer wall of the fixing rod is fixedly connected to the outer wall of the electric melting furnace, and an mounting plate is fixedly connected to the outer wall of the mounting frame away from the support frame. The inner wall of the mounting plate is provided with an arc-shaped groove, and the inner wall of the arc-shaped groove is slidably connected to the outer wall of the fixing rod.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model incorporates bevel gears and stirring blades. When the bevel gears rotate, they drive two other bevel gears to rotate in opposite directions. As the two bevel gears rotate, they drive the sleeve and rotating rod to rotate. When the sleeve rotates, it drives the stirring blades to rotate. The rotating blades stir and tumble the raw materials, thereby improving melting efficiency. The stirring in different directions ensures that the raw materials are heated more evenly within the equipment, preventing insufficient heating in certain areas and thus avoiding a decrease in the melting rate.

[0017] 2. This utility model incorporates a connecting plate and a fixing rod. When the slider moves, it moves the fixing block, which in turn moves the joint shaft. When the joint shaft moves, it causes the connecting plate to move in an arc shape. When the connecting plate moves, it causes the fixing rod to move. The fixing rod then slides along the arc groove, and when the fixing rod moves, it causes the electric furnace to move. This reduces raw material loss. The tilting mechanism helps the solution flow naturally during discharge, avoiding resistance caused by gravity and reducing solution residue within the equipment.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the sleeve structure of this utility model;

[0022] Figure 3 This is a sectional view of the support frame structure of this utility model;

[0023] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0024] Figure 5 This is a schematic diagram of the mounting plate structure of this utility model.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Mounting frame; 101. Mounting bracket; 102. Rotating shaft; 103. Electric furnace; 2. Stirring mechanism; 201. U-shaped plate; 202. Fixing frame; 203. First motor; 204. Roller; 205. Bevel gear; 206. Sleeve; 207. Rotating rod; 208. Second bevel gear; 209. Stirring blade; 210. Arc plate; 211. Second stirring blade; 212. Scraper; 3. Inclining mechanism; 301. Discharge pipe; 302. Slide groove; 303. Support frame; 304. Electric telescopic rod; 305. Support plate; 306. Sliding block; 307. Fixing block; 308. Joint shaft; 309. Connecting plate; 310. Fixing rod; 311. Mounting plate; 312. Arc groove. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5As shown, this utility model is a raw material melting and stirring device, including a mounting frame 1. Several mounting brackets 101 are fixedly connected to the top outer wall of the mounting frame 1. A rotating shaft 102 is rotatably connected to the inner wall of the mounting bracket 101. An electric furnace 103 is fixedly connected to the outer wall of the rotating shaft 102. The operator starts the electric furnace 103. A stirring mechanism 2 is provided on the outer wall of the electric furnace 103. The stirring mechanism 2 includes a U-shaped plate 201. The outer wall of the U-shaped plate 201 is fixedly connected to the outer wall of the electric furnace 103. A fixing bracket 202 is fixedly connected to the top outer wall of the U-shaped plate 201. When the first motor 203 is in use, the fixing bracket 202 will... The first motor 203 is fixed to prevent it from shaking during use. The first motor 203 is fixedly connected to the inner wall of the mounting bracket 202. When the operator starts the first motor 203, the bottom output shaft of the first motor 203 is fixedly connected to a roller 204 via a coupling. A bevel gear 205 is fixedly connected to the outer wall of the roller 204 on the side away from the mounting bracket 202. After the first motor 203 starts, it will rotate the roller 204, and then the bevel gear 205 will rotate with the roller 204, realizing the kinetic energy transfer between the parts. A sleeve 206 is rotatably connected to the inner wall of the U-shaped plate 201. The inner wall of the sleeve 206 is rotatably connected to... A rotating rod 207 is connected to the sleeve 206. Both the outer wall of the rotating rod 207 and the outer wall of the sleeve 206 are fixedly connected to bevel gears 208. When bevel gear 205 rotates, it drives two bevel gears 208 to rotate, and then the two bevel gears 208 rotate in different directions. Simultaneously, the sleeve 206 and the rotating rod 207 rotate with the two bevel gears 208, realizing the transfer of kinetic energy between the parts. The outer walls of several bevel gears 208 mesh with the outer walls of bevel gear 205. Several stirring blades 209 are fixedly connected to the outer wall of the sleeve 206. When the sleeve 206 rotates, it drives the stirring blades 209 to rotate. When the rotating rod 207 rotates, it stirs the raw materials. Several arc-shaped plates 210 are fixedly connected to the outer wall of the rotating rod 207. Several stirring blades 211 are fixedly connected to the outer wall of the arc-shaped plate 210 near the rotating rod 207. A scraper 212 is fixedly connected to the outer wall of the arc-shaped plate 210 away from the rotating rod 207. The outer wall of the electric furnace 103 is provided with an inclined mechanism 3. When the rotating rod 207 rotates, it will rotate the arc-shaped plate 210. Then the arc-shaped plate 210 will rotate the stirring blades 211. At the same time, the scraper 212 will rotate with the arc-shaped plate 210. When the scraper 212 rotates, it will clean the inside of the electric furnace 103.

[0029] The tilting mechanism 3 includes a discharge pipe 301, the outer wall of which is fixedly connected to the outer wall of the electric melting furnace 103. The inner wall of the mounting frame 1 has several grooves 302. When the slider 306 slides in the grooves 302, the slider 306 will not swing, allowing it to move linearly. A support frame 303 is fixedly connected to the inner wall of the mounting frame 1, and an electric telescopic rod 304 is fixedly connected to the inner wall of the support frame 303. When the operator starts the electric telescopic rod 304, the electric telescopic rod 304... The output end of 04 is fixedly connected to a support plate 305. Several sliders 306 are fixedly connected to the top outer wall of the support plate 305. The outer wall of the slider 306 is slidably connected to the inner wall of the slide groove 302. A fixing block 307 is fixedly connected to the top outer wall of the slider 306. After the electric telescopic rod 304 is started, it will push the support plate 305 to move. Then the support plate 305 moves with the sliders 306. At the same time, the fixing block 307 moves with the sliders 306, realizing the kinetic energy transfer process between parts.

[0030] A joint shaft 308 is fixedly connected to the top outer wall of the fixed block 307. A connecting plate 309 is rotatably connected to the outer wall of the joint shaft 308. A fixed rod 310 is rotatably connected to the inner wall of the connecting plate 309. When the fixed block 307 moves, it will move the joint shaft 308. Then the joint shaft 308 will move the connecting plate 309 in an arc. When the connecting plate 309 moves, it will move the fixed rod 310. This completes the process of other parts moving when one part moves. The outer wall of the fixed rod 310 is fixedly connected to the outer wall of the electric furnace 103. A mounting plate 311 is fixedly connected to the outer wall of the mounting bracket 101 away from the support bracket 303. An arc groove 312 is opened on the inner wall of the mounting plate 311. The inner wall of the arc groove 312 is slidably connected to the outer wall of the fixed rod 310. When the fixed rod 310 moves, it will move along a trajectory in the arc groove 312 to prevent the fixed rod 310 from shaking when it moves.

[0031] One specific application of this embodiment is:

[0032] When the operator needs to use the equipment, firstly, the electric melting furnace 103 is started. Then, the raw material is placed into the electric melting furnace 103. After being placed in, the electric melting furnace 103 will melt the raw material. At the same time, the first motor 203 is started. After the first motor 203 starts, it will drive the roller 204 to rotate. Then, the roller 204 drives the bevel gear 205 to rotate. When the bevel gear 205 rotates, it will drive the two bevel gears 208 to rotate. Then, the two bevel gears 208 will rotate in opposite directions. When the two bevel gears 208 rotate, they will drive... As the sleeve 206 and rotating rod 207 rotate, the sleeve 206 rotates, causing the stirring blade 209 to rotate as well. The stirring blade 209 stirs and tumbles the raw material, making the heating more uniform. Simultaneously, the rotating rod 207 rotates, causing the arc-shaped plate 210 to rotate. The arc-shaped plate 210 then moves the stirring blade 211, further stirring the raw material and increasing its heating efficiency. Also, the rotation of the arc-shaped plate 210 causes the scraper 212 to rotate, further stirring the raw material. During rotation, the inner wall of the electric melting furnace 103 is cleaned to prevent raw materials from adhering inside. After the raw materials are completely melted, the first motor 203 can be turned off. After turning off, the electric telescopic rod 304 is activated. After the electric telescopic rod 304 is activated, it pushes the support plate 305 to move. When the support plate 305 moves, it carries the slider 306 to move in the slide groove 302. When the slider 306 moves, it carries the fixing block 307 to move. Then, the fixing block 307 carries the joint shaft 308 to move. When the joint shaft 308 moves, it carries the connecting... The connecting plate 309 moves in an arc shape, which moves the fixing rod 310. The fixing rod 310 then slides along the arc groove 312. The moving fixing rod 310 moves the electric furnace 103, which then rotates the rotating shaft 102 in the mounting frame 101. The electric furnace 103 tilts as it moves, and the discharge pipe 301 moves with it. When the electric furnace 103 tilts, the material flows out along the discharge pipe 301, making it convenient for the operator to discharge the molten material.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A raw material melting and stirring device, comprising a mounting frame (1), characterized in that: The top outer wall of the mounting frame (1) is fixedly connected to several mounting brackets (101), the inner wall of the mounting bracket (101) is rotatably connected to a rotating shaft (102), the outer wall of the rotating shaft (102) is fixedly connected to an electric furnace (103), and the outer wall of the electric furnace (103) is provided with a stirring mechanism (2). The stirring mechanism (2) includes a U-shaped plate (201), the outer wall of which is fixedly connected to the outer wall of the electric furnace (103), a fixed frame (202) is fixedly connected to the top outer wall of the U-shaped plate (201), a first motor (203) is fixedly connected to the inner wall of the fixed frame (202), a roller (204) is fixedly connected to the bottom output shaft of the first motor (203) through a coupling, a bevel gear (205) is fixedly connected to the outer wall of the roller (204) away from the fixed frame (202), a sleeve (206) is rotatably connected to the inner wall of the U-shaped plate (201), a rotating rod (207) is rotatably connected to the inner wall of the sleeve (206), and a bevel gear (208) is fixedly connected to the outer wall of the rotating rod (207) and the outer wall of the sleeve (206).

2. The raw material melting and stirring equipment according to claim 1, characterized in that, The outer walls of several bevel gears (208) mesh with the outer wall of bevel gear (205). Several stirring blades (209) are fixedly connected to the outer wall of the sleeve (206). Several arc plates (210) are fixedly connected to the outer wall of the rotating rod (207). Several stirring blades (211) are fixedly connected to the outer wall of the arc plate (210) near the rotating rod (207). A scraper (212) is fixedly connected to the outer wall of the arc plate (210) away from the rotating rod (207). An inclined mechanism (3) is provided on the outer wall of the electric furnace (103).

3. The raw material melting and stirring equipment according to claim 2, characterized in that, The tilting mechanism (3) includes a discharge pipe (301), the outer wall of which is fixedly connected to the outer wall of the electric furnace (103).

4. The raw material melting and stirring equipment according to claim 3, characterized in that, The inner wall of the mounting frame (1) is provided with a plurality of sliding grooves (302), and a support frame (303) is fixedly connected to the inner wall of the mounting frame (1).

5. The raw material melting and stirring equipment according to claim 4, characterized in that, An electric telescopic rod (304) is fixedly connected to the inner wall of the support frame (303), and a support plate (305) is fixedly connected to the output end of the electric telescopic rod (304).

6. The raw material melting and stirring equipment according to claim 5, characterized in that, The top outer wall of the support plate (305) is fixedly connected with a number of sliders (306), the outer wall of the sliders (306) is slidably connected to the inner wall of the slide groove (302), and the top outer wall of the sliders (306) is fixedly connected with a fixing block (307).

7. The raw material melting and stirring equipment according to claim 6, characterized in that, The top outer wall of the fixed block (307) is fixedly connected to a joint shaft (308), the outer wall of the joint shaft (308) is rotatably connected to a connecting plate (309), and the inner wall of the connecting plate (309) is rotatably connected to a fixing rod (310).

8. The raw material melting and stirring equipment according to claim 7, characterized in that, The outer wall of the fixed rod (310) is fixedly connected to the outer wall of the electric furnace (103). The outer wall of the mounting bracket (101) away from the support frame (303) is fixedly connected to the mounting plate (311). The inner wall of the mounting plate (311) is provided with an arc groove (312). The inner wall of the arc groove (312) is slidably connected to the outer wall of the fixed rod (310).

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