Rubber vulcanizing machine

By using lifting plates, heating plates and pushing components in the rubber vulcanizer, the problem of difficult rubber products to get fitted with molds and pick up parts during heating vulcanization is solved, and a more efficient and convenient vulcanization process is achieved.

CN222590427UActive Publication Date: 2025-03-11NINGGUO HUITENG RUBBER PLASTIC CO LTD
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Patent Information

Application Number
CN202420973863.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-11
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the heating vulcanization process of existing rubber vulcanization machines, the rubber products are prone to get in contact with the mold, which makes it inconvenient to release the vulcanized rubber products, and the high surface temperature makes it difficult to pick up the parts.

Method used

A rubber vulcanizer is designed, using parts such as lifting plates, heating plates and pushing components. The lifting plates are moved oppositely by reverse rotation of the threaded rods. The rubber blocks adhered to the heating plates are pushed away by using the T-shaped movable rod pushing plates to solve the problem of difficult mold release and pickup.

Benefits of technology

The vulcanized rubber blocks are effectively avoided due to high surface temperature and adhesion on the mold surface and are inconvenient to remove, and the efficiency and convenience of the vulcanization process are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber vulcanizing machine which comprises a base, supporting blocks are symmetrically and fixedly installed on the top of the base, a supporting plate is fixedly installed between the tops of the two supporting blocks, and guide columns are fixedly connected to the periphery of the top of the supporting plate. Due to the arrangement of the lifting plates, the heating plates, the material pushing assembly and other parts, after the two heating plates are heated to vulcanize a clamped rubber block, the two symmetrical lifting plates move oppositely at the same time through reverse rotation of the threaded rods, and the rubber block is vulcanized. The other end of a T-shaped movable rod on the lifting plate is extruded on the surfaces of the corresponding supporting plate and the mounting plate, so that a push plate at one end is pushed to move out of the corresponding interior, and a rubber block adhered to the surface of the heating plate due to heating is pushed away from the heating plate; and the problem that the vulcanized rubber block is inconvenient to take down by a user due to high surface temperature and adhesion to the surface of the mold is avoided, so that the efficiency of the whole vulcanization process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing, in particular to a rubber vulcanizing machine. Background Art

[0002] The rubber vulcanizer is the earliest vulcanization equipment used in the production of rubber products. Although other vulcanization equipment has developed greatly over the years, the vulcanization of some rubber products (rubber hoses, rubber shoes, rubber rollers) still cannot be separated from it. Even molded products, rubber tape products and cable products are also vulcanized in vulcanizing tanks. It can be seen that the rubber vulcanizer is still one of the basic equipment for vulcanization.

[0003] When the existing flat plate vulcanizer is used to produce and process rubber, after the product in the mold is formed, the rubber product will stick to the mold during the heating and vulcanization process, making it difficult to demold the vulcanized rubber product. In addition, since the surface temperature of the vulcanized rubber block is high, it is difficult for workers to remove the product later. Therefore, the utility model designs a rubber vulcanizer to solve the problems existing in the prior art. Utility Model Content

[0004] The purpose of the utility model is to provide a rubber vulcanizing machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber vulcanizer, comprising: a base, a support block is symmetrically fixedly installed on the top of the base, a support plate is fixedly installed between the tops of two of the support blocks, guide columns are fixedly connected to the top of the support plate around, a mounting plate is fixedly installed between the tops of four of the guide columns, a lifting plate is symmetrically and slidably installed between the surfaces of the four guide columns, a threaded rod is symmetrically threadedly installed between the two lifting plates, and the upper and lower ends of the threaded rod are respectively rotatably installed inside the mounting plate and the support plate, the bottom of the threaded rod extends to the bottom of the support plate, a moving assembly is arranged between the two threaded rods, heating plates are fixedly installed on opposite sides of the two lifting plates, and through grooves are symmetrically opened inside the heating plates, and a pushing assembly is arranged inside the heating plate through the through groove and between the adjacent lifting plates.

[0006] Preferably, threads are provided at both upper and lower ends of the threaded rod, and the threads at the upper and lower ends are arranged in opposite directions.

[0007] Preferably, bearings are symmetrically arranged inside the mounting plate and the support plate, and the inner ring of the bearing is fixedly connected to the surface of the threaded rod, and the outer ring of the bearing is fixedly connected to the inside of the adjacent mounting plate and the adjacent support plate.

[0008] Preferably, the moving assembly includes: a first bevel gear, a servo motor, a rotating shaft and a rotating shaft, two first bevel gears are provided, the two first bevel gears are respectively fixedly mounted on the bottom of adjacent threaded rods, the servo motor is fixedly mounted on the surface of one side of an adjacent support block, the rotating shaft is horizontally rotatably mounted between the two support blocks, one end of the rotating shaft extends to one side of the support block, one end of the rotating shaft is fixedly connected to the output end of the servo motor, the surface of the rotating shaft is symmetrically fixedly connected with a second bevel gear, and the surface of the second bevel gear is meshed with the surface of the adjacent first bevel gear.

[0009] Preferably, a positioning block is rotatably mounted on the middle of the rotating shaft, and the bottom of the positioning block is fixedly mounted on the surface of the base.

[0010] Preferably, the pushing assembly includes: a T-shaped movable rod, which is movably arranged to penetrate the interior of the lifting plate, one end of the T-shaped movable rod extends to the interior of the adjacent through groove, a push plate is fixedly connected to the end of one end of the T-shaped movable rod, and the side wall of the push plate is in contact with the side wall of the through groove, a return spring is mounted on the surface of the other end of the T-shaped movable rod, and one end of the return spring is fixedly connected to the surface of the lifting plate, and the other end of the return spring is fixedly connected to the surface of the other end of the T-shaped movable rod.

[0011] Preferably, a positioning ring is fixedly connected to the surface of one end of the T-shaped movable rod, and the surface of the positioning ring is placed on the surface of the lifting plate.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model is provided with components such as a lifting plate, a heating plate and a pushing assembly. After the two heating plates are heated to complete the vulcanization of the clamped rubber block, the threaded rod rotates in the opposite direction to make the two symmetrical lifting plates move in the opposite direction at the same time, so that the other end of the T-shaped movable rod on the lifting plate is pressed on the surface of the corresponding support plate and the mounting plate, thereby pushing the pushing plate at one end to move out of the corresponding interior, so as to push the rubber block adhered to the surface of the heating plate due to heating away from the adhesion with the heating plate, avoiding the problem that the vulcanized rubber block is inconvenient for the user to remove due to the high surface temperature and adhesion to the mold surface, thereby improving the efficiency of the entire vulcanization process;

[0014] 2. The utility model arranges components such as a lifting plate, a moving assembly and a heating plate, and arranges the moving assembly so that the heating plates on the surfaces of two symmetrical lifting plates can move relative to or oppositely at the same time, so that after the rubber block is vulcanized by the two heating plates, the two heating plates move oppositely at the same time, and no matter whether the rubber block is adhered to the upper surface of the heating plate or the lower surface of the heating plate, the rubber block can be separated from the adhesion to the heating plate under the action of the pushing assembly inside the heating plate, which further provides convenience for taking the rubber block. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front cross-sectional view of the utility model;

[0016] Figure 2 For the utility model Figure 1 A schematic diagram of the structure enlargement in the middle;

[0017] Figure 3 It is a top view and cross-sectional schematic diagram of the local structures such as the lifting plate, heating plate and push plate of the utility model.

[0018] In the figure: 1. base; 2. support block; 3. support plate; 4. guide column; 5. mounting plate; 6. lifting plate; 7. threaded rod; 8. moving assembly; 801. first bevel gear; 802. servo motor; 803. rotating shaft; 804. second bevel gear; 9. heating plate; 901. through groove; 10. pushing assembly; 1001. T-shaped movable rod; 1002. pushing plate; 1003. reset spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3The utility model provides an embodiment: a rubber vulcanizer, comprising: a base 1, a support block 2 is symmetrically fixedly installed on the top of the base 1, a support plate 3 is fixedly installed between the tops of the two support blocks 2, a guide column 4 is fixedly connected to the top of the support plate 3, a mounting plate 5 is fixedly installed between the tops of the four guide columns 4, a lifting plate 6 is symmetrically slidably installed between the surfaces of the four guide columns 4, a threaded rod 7 is symmetrically threadedly installed between the two lifting plates 6, and the upper and lower ends of the threaded rod 7 are rotatably installed on the inside of the mounting plate 5 and the support plate 3, respectively, the bottom of the threaded rod 7 extends to the bottom of the support plate 3, and a moving component 8 is arranged between the two threaded rods 7. By setting the moving component 8, the heating plates 9 on the surfaces of the two symmetrical lifting plates 6 can move relative to or oppositely at the same time, so that after the rubber block is vulcanized by the two heating plates 9, the two heating plates 9 move oppositely at the same time. No matter whether the rubber block is adhered to the upper surface of the heating plate 9 or the lower surface of the heating plate 9, the rubber block can be separated from the adhesion to the heating plate 9 under the action of the pushing component 10 inside the heating plate 9, which provides convenience for taking the rubber block. The heating plates 9 are fixedly installed on the opposite sides of the two lifting plates 6, and the interior of the heating plates 9 is symmetrically provided with through grooves 901, and the interior of the heating plates 9 is provided with a pushing component 10 between the through grooves 901 and the adjacent lifting plates 6. By setting the pushing assembly 10, after the vulcanization of the rubber block is completed, the two lifting plates 6 move in opposite directions at the same time, so that the other end of the T-shaped movable rod 1001 is pressed, thereby pushing the pushing plate 1002 at one end of the T-shaped movable rod 1001 to move out of the corresponding through groove 901, and pushing the rubber block adhered to the surface of the heating plate 9 due to heating away from the adhesion with the heating plate 9, avoiding the problem that the vulcanized rubber block is inconvenient for the user to remove due to the high surface temperature and adhesion to the mold surface, thereby improving the efficiency of the entire vulcanization process.

[0021] See also Figure 1 In this embodiment, the upper and lower ends of the threaded rod 7 are both provided with threads, and the threads of the upper and lower ends are arranged in opposite directions. Since the threads of the upper and lower ends of the threaded rod 7 are arranged in opposite directions, when the threaded rod 7 rotates, the two lifting plates 6 symmetrically threadedly mounted on the surface of the threaded rod 7 move relatively at the same time, thereby clamping the rubber block placed on the top of the heating plate 9 below, and heating it for vulcanization.

[0022] See also Figure 1 In this embodiment, the mounting plate 5 and the support plate 3 are both symmetrically provided with bearings, and the inner ring of the bearing is fixedly connected to the surface of the threaded rod 7, and the outer ring of the bearing is fixedly connected to the inner part of the adjacent mounting plate 5 and the adjacent support plate 3. The bearing arrangement further improves the rotation stability of the threaded rod 7.

[0023] See also Figure 1In this embodiment: the moving component 8 includes: a first bevel gear 801, a servo motor 802, a rotating shaft 803 and a rotating shaft 803, two first bevel gears 801 are provided, the two first bevel gears 801 are respectively fixedly mounted on the bottom of the adjacent threaded rod 7, the servo motor 802 is fixedly mounted on the surface of one side of the adjacent support block 2, the rotating shaft 803 is horizontally rotatably mounted between the two support blocks 2, one end of the rotating shaft 803 extends to one side of the support block 2, and the end of one end of the rotating shaft 803 is fixedly connected to the output end of the servo motor 802, and the surface of the rotating shaft 803 is symmetrically fixedly connected with the second bevel gear 804, and the surface of the second bevel gear 804 is meshed with the surface of the adjacent first bevel gear 801. When vulcanizing the rubber block, the rubber block is placed on the surface of the heating plate 9 below, and the servo motor 802 is started so that the output end of the servo motor 802 drives the rotating shaft 803 to rotate. At this time, the symmetrical second bevel gear 804 on the surface of the rotating shaft 803 is meshed with the first bevel gear 801 at the bottom of the corresponding threaded rod 7. At this time, the two symmetrical threaded rods 7 rotate synchronously, and the lifting plates 6 symmetrically threadedly installed between the two threaded rods 7 move relatively at the same time. Through the movement, the two heating plates 9 on the opposite side of the two lifting plates 6 clamp the upper and lower surfaces of the rubber block, and then the clamped rubber block is heated and vulcanized by the heating plates 9.

[0024] See also Figure 1 In this embodiment, a positioning block is rotatably mounted in the middle of the rotating shaft 803, and the bottom of the positioning block is fixedly mounted on the surface of the base 1. By setting the positioning block, the stability of the installation of the rotating shaft 803 is further improved.

[0025] See also Figure 1-2In this embodiment: the pushing assembly 10 includes: a T-shaped movable rod 1001, which is movably arranged inside the lifting plate 6, one end of the T-shaped movable rod 1001 extends to the inside of the adjacent through groove 901, and a push plate 1002 is fixedly connected to the end of one end of the T-shaped movable rod 1001, and the side wall of the push plate 1002 is in contact with the side wall of the through groove 901, and the surface of the push plate 1002 is flush with the surface of the heating plate 9, when the reset spring 1003 pushes the T-shaped movable rod 1001 to reset, the surface of the push plate 1002 and the surface of the heating plate 9 are on the same plane, and when the rubber block is clamped, its stability is improved, and the surface of the other end of the T-shaped movable rod 1001 is covered with a reset spring 1003, and one end of the reset spring 1003 is fixedly connected to the surface of the lifting plate 6, and the other end of the reset spring 1003 is fixedly connected to the surface of the other end of the T-shaped movable rod 1001. After the two heating plates 9 are heated to complete the vulcanization of the clamped rubber blocks, the threaded rod 7 rotates in the opposite direction to make the two symmetrical lifting plates 6 move in opposite directions at the same time. When the lifting plates 6 move close to the corresponding support plates 3 and mounting plates 5, the other end of the T-shaped movable rod 1001 is squeezed on the surfaces of the corresponding support plates 3 and mounting plates 5. At this time, the T-shaped movable rod 1001 pushes the push plate 1002 at one end to move out of the corresponding through groove 901, thereby pushing the rubber blocks adhered to the surface of the heating plates 9 due to heating away from the adhesion with the heating plates 9, avoiding the problem that the vulcanized rubber blocks are inconvenient for users to remove due to the high surface temperature and adhesion to the mold surface, thereby improving the efficiency of the entire vulcanization process.

[0026] See also Figure 1-2 In this embodiment, a positioning ring is fixedly connected to the surface of one end of the T-shaped movable rod 1001, and the surface of the positioning ring is placed on the surface of the lifting plate 6. When the other end of the T-shaped movable rod 1001 is not pressed by external force, the reset spring 1003 pushes the T-shaped movable rod 1001 to reset. When the positioning ring on the surface of one end of the T-shaped movable rod 1001 fits on the surface of the lifting plate 6, the T-shaped movable rod 1001 completes the reset action, and the push plate 1002 at one end of the T-shaped movable rod 1001 is flush with the surface of the heating plate 9, thereby ensuring that the push plate 1002 always remains flush with the surface of the heating plate 9 after reset.

[0027] Working principle: When the power is turned on, during the vulcanization operation of the rubber block, the rubber block is first placed on the surface of the heating plate 9 below, and the servo motor 802 is started to drive the output end of the servo motor 802 to rotate the shaft 803. At this time, the symmetrical second bevel gear 804 on the surface of the shaft 803 is meshed with the corresponding first bevel gear 801 at the bottom of the threaded rod 7. At this time, the two symmetrical threaded rods 7 rotate synchronously, and the lifting plates 6 symmetrically threadedly installed between the two threaded rods 7 move relatively at the same time. Through the movement, the two heating plates 9 on the opposite side of the two lifting plates 6 clamp the upper and lower surfaces of the rubber block, and then the heating plates 9 clamp the upper and lower surfaces of the rubber block. The rubber block held by the two heating plates 9 is heated and vulcanized. After the two heating plates 9 heat and vulcanize the clamped rubber block, the two symmetrical lifting plates 6 are simultaneously moved in opposite directions by the reverse rotation of the threaded rod 7. When the lifting plates 6 move close to the corresponding support plate 3 and the mounting plate 5, the other end of the T-shaped movable rod 1001 is pressed on the surface of the corresponding support plate 3 and the mounting plate 5. At this time, the T-shaped movable rod 1001 pushes the push plate 1002 at one end to move out of the corresponding through groove 901, thereby pushing the rubber block adhered to the surface of the heating plate 9 due to heating away from the adhesion with the heating plate 9, so that the user can take out the vulcanized rubber block. The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A rubber vulcanizing machine, comprising: The base (1) is characterized in that: a support block (2) is symmetrically fixedly installed on the top of the base (1), a support plate (3) is fixedly installed between the tops of the two support blocks (2), a guide column (4) is fixedly connected around the top of the support plate (3), a mounting plate (5) is fixedly installed between the tops of the four guide columns (4), a lifting plate (6) is symmetrically slidably installed between the surfaces of the four guide columns (4), a threaded rod (7) is symmetrically threadedly installed between the two lifting plates (6), and the upper and lower ends of the threaded rod (7) are respectively rotatably installed inside the mounting plate (5) and the support plate (3), the bottom of the threaded rod (7) extends to the bottom of the support plate (3), a moving component (8) is arranged between the two threaded rods (7), a heating plate (9) is fixedly installed on the opposite side of the two lifting plates (6), and a through groove (901) is symmetrically opened inside the heating plate (9), and a pushing component (10) is arranged inside the heating plate (9) through the through groove (901) and between the adjacent lifting plates (6).

2. A rubber vulcanizing machine according to claim 1, characterized in that: The threaded rod (7) is provided with threads at both the upper and lower ends, and the threads at the upper and lower ends are arranged in opposite directions.

3. A rubber vulcanizing machine according to claim 1, characterized in that: The mounting plate (5) and the support plate (3) are both symmetrically provided with bearings, and the inner ring of the bearing is fixedly connected to the surface of the threaded rod (7), and the outer ring of the bearing is fixedly connected to the inside of the adjacent mounting plate (5) and the adjacent support plate (3).

4. A rubber vulcanizing machine according to claim 1, characterized in that: The moving assembly (8) comprises: a first bevel gear (801), a servo motor (802), a rotating shaft (803) and a rotating shaft (803), wherein two first bevel gears (801) are provided, and the two first bevel gears (801) are respectively fixedly mounted on the bottom of adjacent threaded rods (7), the servo motor (802) is fixedly mounted on the surface of one side of an adjacent support block (2), the rotating shaft (803) is rotatably mounted between the two support blocks (2) in a horizontal direction, one end of the rotating shaft (803) extends to one side of the support block (2), and the end of one end of the rotating shaft (803) is fixedly connected to the output end of the servo motor (802), and the surface of the rotating shaft (803) is symmetrically fixedly connected with a second bevel gear (804), and the surface of the second bevel gear (804) is meshed with the surface of the adjacent first bevel gear (801).

5. A rubber vulcanizing machine according to claim 4, characterized in that: A positioning block is rotatably mounted in the middle of the rotating shaft (803), and the bottom of the positioning block is fixedly mounted on the surface of the base (1).

6. A rubber vulcanizing machine according to claim 1, characterized in that: The pusher assembly (10) comprises: a T-shaped movable rod (1001), wherein the T-shaped movable rod (1001) is movably arranged to penetrate the interior of the lifting plate (6), one end of the T-shaped movable rod (1001) extends to the interior of the adjacent through slot (901), a push plate (1002) is fixedly connected to one end of the T-shaped movable rod (1001), and the side wall of the push plate (1002) is in contact with the side wall of the through slot (901), a return spring (1003) is mounted on the surface of the other end of the T-shaped movable rod (1001), and one end of the return spring (1003) is fixedly connected to the surface of the lifting plate (6), and the other end of the return spring (1003) is fixedly connected to the surface of the other end of the T-shaped movable rod (1001).

7. A rubber vulcanizing machine according to claim 6, characterized in that: A positioning ring is fixedly connected to the surface of one end of the T-shaped movable rod (1001), and the surface of the positioning ring is mounted on the surface of the lifting plate (6).