Device for improving compounding effect of membrane material

By designing a gas extraction device in the membrane material composite equipment, the air between the materials to be bonded is used to extract the air between the materials to be bonded, the problem of incomplete exhaust of material under large and wide width and high speed production conditions is solved, and product quality and production efficiency are improved.

CN222590717UActive Publication Date: 2025-03-11ZHEJIANG QIANMO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420981897.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-11
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Under the production conditions of large, wide and high-speed film materials, existing composite equipment is difficult to effectively discharge air between the materials, resulting in air clamping between the film, resulting in poor conditions such as delamination, wrinkles, and marks, which increase production costs.

Method used

An air extraction device including a pumping structure and a negative pressure structure is designed, installed on the side of the bonding device, and the air between the material to be bonded is extracted through the pumping cavity and the pumping nozzle to form a negative pressure, thereby improving the exhaust effect during the material bonding.

Benefits of technology

It effectively improves the exhaust effect when film material is combined, reduces product defects and scrapping, reduces production costs, and is suitable for large and wide working conditions and high speeds.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for improving the compounding effect of membrane materials, which comprises an air extracting device positioned on one side of a laminating device, the air extracting device comprises an air extracting structure and a negative pressure structure, a plurality of materials to be laminated are arranged in the laminating device, and the negative pressure structure corresponds to the materials to be laminated. According to the utility model, the air extractor is arranged on one side of the laminating device, and air between two adjacent to-be-laminated materials can be extracted through the air extractor, so that negative pressure is formed, the exhaust effect of the two to-be-laminated materials during laminating can be improved, the bad and scrapped conditions of products are reduced, the production cost is reduced, and the production efficiency is improved. And the device can be suitable for large-width and high-speed working conditions.
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Description

Technical Field

[0001] The utility model relates to the technical field of film material composites, in particular to a device for improving the composite effect of film materials. Background Art

[0002] In recent years, with the rapid development of the new energy industry, the lithium battery diaphragm industry has also experienced an explosive growth period. At present, with the release of industry capacity, the competition in the industry has gradually intensified. High-efficiency and low-cost production methods have become an inevitable trend in the industry. Under this background, wide width and high speed have become the best choice for diaphragm production. Composite equipment is one of the key equipment in the diaphragm production process. Most of the existing composite equipment realizes the lamination of the film by means of composite roller and pressure roller. The air between different layers of materials is squeezed out by physical extrusion of composite roller and pressure roller, so as to achieve effective lamination of materials. However, due to the particularity of the film material, the pressure roller cannot be pressed too tightly, otherwise it is easy to cause wrinkles, marks and other undesirable conditions in the product. Under the production conditions of wide width and high speed, when the material is conveyed at high speed, it is easy to bring a large amount of air into the material. At the same time, the wide width of the material increases the difficulty of exhausting the air in the middle part. When the layers of materials are laminated, it is easy to have incomplete exhaust, resulting in air inclusion in the middle of the film, which will cause delamination, wrinkles, marks and other undesirable conditions in the subsequent products, resulting in product scrapping and increased production costs.

[0003] To this end, the utility model provides a device for improving the composite effect of membrane materials. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a device for improving the composite effect of membrane materials to solve the problems raised in the above-mentioned background technology. The utility model can improve the exhaust effect when two materials to be bonded are bonded, reduce product defects and scrap, reduce production costs, and can be suitable for wide width and high speed working conditions.

[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a device for improving the composite effect of membrane materials, including an exhaust device located on one side of a bonding device, the exhaust device including an exhaust structure and a negative pressure structure, a plurality of materials to be bonded are installed in the bonding device, and the negative pressure structure corresponds to the materials to be bonded.

[0006] Furthermore, the laminating device comprises an upper laminating roller and a lower laminating roller, and a plurality of materials to be laminarized are located between the upper laminating roller and the lower laminating roller.

[0007] Furthermore, the negative pressure structure includes a plurality of air suction cavities, and the air suction cavities are located between two adjacent materials to be bonded.

[0008] Furthermore, the air extraction structure is an air pump, and the air inlet of the air pump is connected to the air extraction cavity.

[0009] Furthermore, the air extraction cavity is located at one side of the laminating device, and an air extraction nozzle is provided at one side of the air extraction cavity close to the laminating device.

[0010] Furthermore, the air suction nozzle is a flat structure, and the air suction nozzle is located at the front end of the bonding position of the two materials to be bonded.

[0011] Beneficial effects of the utility model: The utility model provides a device for improving the composite effect of film materials, comprising an upper laminating roller; a lower laminating roller; a material to be laminated; an exhaust cavity; and an exhaust nozzle.

[0012] An exhaust device is installed on one side of the bonding device, and the air between two adjacent materials to be bonded can be extracted through the exhaust device to form a negative pressure, which can improve the exhaust effect when the two materials to be bonded are bonded, reduce product defects and scrap, reduce production costs, and can be suitable for wide width and high speed working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure when two existing materials to be bonded are bonded;

[0014] Figure 2 It is a schematic diagram of the structure when three existing materials to be bonded are bonded;

[0015] Figure 3 This is a schematic diagram of the structure of a device for improving the composite effect of membrane materials according to the utility model when two materials to be bonded are bonded;

[0016] Figure 4 This is a schematic structural diagram of a device for improving the composite effect of membrane materials according to the utility model when three materials to be bonded are bonded;

[0017] In the figure: 1. upper laminating roller; 2. lower laminating roller; 3. material to be laminated; 4. vacuum chamber; 5. vacuum nozzle. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0019] See also Figures 1 to 4 The utility model provides a technical solution: a device for improving the composite effect of membrane materials, including an exhaust device located on one side of a bonding device, the exhaust device including an exhaust structure and a negative pressure structure, a plurality of materials 3 to be bonded are installed in the bonding device, and the negative pressure structure corresponds to the materials 3 to be bonded.

[0020] In this embodiment, the laminating device includes an upper laminating roller 1 and a lower laminating roller 2, and a plurality of materials 3 to be laminated are located between the upper laminating roller 1 and the lower laminating roller 2. The negative pressure structure includes a plurality of vacuum chambers 4, and the vacuum chamber 4 is located between two adjacent materials 3 to be laminated. The vacuum structure is a vacuum pump, and the air inlet of the vacuum pump is connected to the vacuum chamber 4. The vacuum chamber 4 is located on one side of the laminating device. A vacuum nozzle 5 is provided on the side of the vacuum chamber 4 close to the laminating device. The vacuum nozzle 5 is a flat structure, and the vacuum nozzle 5 is located at the front end of the laminating position of the two materials 3 to be laminated.

[0021] Specifically, when the materials to be bonded 3 are bonded, the upper bonding roller 1 and the lower bonding roller 2 squeeze the materials to be bonded 3, so that the air between the two adjacent materials to be bonded 3 can be pressed out, and at the same time, the vacuum fan is turned on to allow the vacuum fan to draw air through the vacuum nozzle 5 opened on one side of the vacuum cavity 4, so that the air discharged between the two materials to be bonded 3 can be sucked away, and at the same time, a negative pressure structure is formed between the two materials to be bonded 3, so that the air between the two adjacent materials to be bonded 3 can be more thoroughly discharged, thereby improving the exhaust effect, preventing air from being trapped in the middle of the film, and improving the quality of the product.

[0022] In particular, the vacuum chamber 4 and the vacuum nozzle 5 can be replaced and adjusted according to the width of the film and the production speed, the number of materials 3 to be bonded can be stacked according to needs, the vacuum chamber 4 is adapted to the spatial structure between two adjacent materials 3 to be bonded, and the amount of exhaust air can be adjusted to ensure that the device can be suitable for the production needs of products of various speeds and widths, thereby expanding the scope of application of the device.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A device for improving the composite effect of film materials, comprising an exhaust device located on one side of a laminating device, characterized in that: The air extraction device comprises an air extraction structure and a negative pressure structure. A plurality of materials (3) to be bonded are arranged in the bonding device, and the negative pressure structure corresponds to the materials (3) to be bonded.

2. A device for improving the composite effect of membrane materials according to claim 1, characterized in that: The laminating device comprises an upper laminating roller (1) and a lower laminating roller (2), and a plurality of materials to be laminated (3) are located between the upper laminating roller (1) and the lower laminating roller (2).

3. The device for improving the composite effect of membrane materials according to claim 1, characterized in that: The negative pressure structure comprises a plurality of air suction cavities (4), wherein the air suction cavities (4) are located between two adjacent materials (3) to be bonded.

4. The device for improving the composite effect of membrane materials according to claim 3, characterized in that: The air extraction structure is an air extractor, and the air inlet of the air extractor is connected to the air extraction cavity (4).

5. The device for improving the composite effect of membrane materials according to claim 3, characterized in that: The air extraction cavity (4) is located on one side of the laminating device, and an air extraction nozzle (5) is provided on the side of the air extraction cavity (4) close to the laminating device.

6. The device for improving the composite effect of membrane materials according to claim 5, characterized in that: The air suction nozzle (5) is a flat structure, and is located at the front end of the bonding position of the two materials (3) to be bonded.