Automatic rapping and cleaning device for large-dip-angle belt

Abstract

The utility model relates to an automatic rapping and cleaning device for a large-dip-angle belt, and relates to the technical field of belt conveying in smelting production. An automatic rapping and cleaning device for a large-dip-angle belt comprises a connecting shaft, a cleaning roller, a first bearing seat and a second bearing seat. By erecting the connecting shaft and the sweeping roller, the sweeping roller can be driven to rotate through belt operation, sweeping protrusions on the sweeping roller continuously jack up the belt, vibration is formed on the surface of the belt, the working face of the belt is swept, the automatic sweeping operation function is achieved, meanwhile, an external motor is not needed for driving, and the working efficiency is improved. The problem of equipment operation faults caused by fly ash during equipment operation is effectively avoided, the equipment operation fault risk is reduced, and the operation cost input is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of belt transportation in smelting production, and in particular to an automatic vibration and cleaning device for a large-angle belt. Background Art

[0002] In the copper smelting process, concentrate is one of the important raw materials. It is a key step to transport the concentrate from the factory to the smelting furnace by belt conveyor. In this process, the high-angle belt is an important equipment, which is used to undertake the transportation of concentrate from low position to high position, ensuring the smooth transportation of raw materials from the factory to the smelting furnace, and providing important support for the smooth progress of the production process.

[0003] During the production process, the vibration device will be installed on the non-working surface of the high-angle belt return. The motor will drive the vibration device to clean the belt adhesion to prevent the adhesion from affecting the normal operation of the belt, thereby improving production efficiency and equipment reliability. However, since the belt conveyor will generate a lot of fly ash during operation, the fly ash will adhere to the surface of the motor and enter the motor, thereby affecting the normal operation of the motor and even causing motor failure. Therefore, it is necessary to regularly disassemble the motor for inspection and cleaning to ensure that the motor runs well and ensure the stability of production operation.

[0004] However, regular cleaning of the motor of the vibrating device requires workers to dismantle the motor, clean the fly ash, and reinstall the motor, which requires additional manpower costs. At the same time, the cleaning operation involves motor dismantling, fly ash cleaning, etc., which also leads to certain safety risks in the process of motor cleaning, which may cause injuries to workers or cause accidents. Utility Model Content

[0005] In order to solve or partially solve the problems existing in the related art, the present application provides a large-angle belt automatic vibration and cleaning device, which can avoid the malfunction problems caused by fly ash during equipment operation and reduce the equipment operation cost investment.

[0006] The present application provides a large-angle belt automatic vibration cleaning device, comprising: a connecting shaft, a cleaning roller, a first bearing seat and a second bearing seat;

[0007] The cleaning roller is arranged and installed on the connecting shaft, and the number of the cleaning roller is at least one;

[0008] The cleaning drum has a wall provided with cleaning protrusions, and the number of the cleaning protrusions is at least two;

[0009] The left and right ends of the connecting shaft pass through the first bearing seat and the second bearing seat respectively, and the connecting shaft is arranged and installed on the first bearing seat and the second bearing seat.

[0010] Optionally, in some embodiments of the present application, the large-angle belt automatic vibration and cleaning device further includes: a support frame;

[0011] The support frames are provided with two and are respectively installed at the bottom of the first bearing seat and the bottom of the second bearing seat.

[0012] Optionally, in some embodiments of the present application, the cleaning protrusion is a cylinder;

[0013] The surface of the cleaning protrusion is provided with anti-skid stripes for increasing friction.

[0014] Optionally, in some embodiments of the present application, the support frame includes: a first support tube and a second support tube;

[0015] The first support tube is hollow inside, and the second support tube is arranged inside the first support tube;

[0016] Through holes are arranged on the tube walls of the first support tube and the second support tube, and the first support tube and the second support tube are connected and fixed by bolts.

[0017] Optionally, in some embodiments of the present application, the large-angle belt automatic vibration and cleaning device further includes: a protective housing;

[0018] The protective shell is arranged and installed at the top position of the supporting frame.

[0019] The technical solution provided by this application may have the following beneficial effects:

[0020] The present application sets up a connecting shaft and a cleaning drum, which can drive the cleaning drum to rotate through the operation of the belt, so that the cleaning cam on the cleaning drum continuously lifts the belt, causing the belt surface to vibrate, to clean the working surface of the belt, thereby realizing an automatic cleaning operation function. At the same time, no external motor is required to drive the equipment, which effectively avoids the malfunction caused by fly ash during equipment operation, reduces the risk of equipment operation malfunction, and reduces the operation cost investment.

[0021] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0023] Figure 1 This is a structural schematic diagram of a large-angle belt automatic vibration and cleaning device in an embodiment of the present application;

[0024] Figure 2 is a structural schematic diagram of the first support tube in the embodiment of the present application;

[0025] Figure 3 is a structural schematic diagram of the second support tube shown in the embodiment of the present application;

[0026] Figure 4 It is a structural schematic diagram of the protective shell shown in the embodiment of the present application.

[0027] Figure markings: 1-connecting shaft, 2-cleaning roller, 201-cleaning protrusion, 3-first bearing seat, 4-second bearing seat, 5-support frame, 501-first support tube, 5011-first through hole, 502-second support tube, 5021-second through hole, 6-protective shell. DETAILED DESCRIPTION

[0028] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0029] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0030] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0031] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0032] During the production process, the vibrating device will be installed on the non-working surface of the high-angle belt return, and the motor will drive the vibrating device to clean the belt adhesion to prevent the adhesive from affecting the normal operation of the belt, thereby improving production efficiency and equipment reliability. However, since the belt conveyor will generate a lot of fly ash during operation, the fly ash will adhere to the surface of the motor and enter the motor, thereby affecting the normal operation of the motor and even causing motor failure. Therefore, it is necessary to regularly disassemble the motor for inspection and cleaning to ensure that the motor runs well and ensure the stability of production operations. However, regular cleaning of the motor of the vibrating device, including workers disassembling the motor, cleaning fly ash, and reinstalling the motor, requires additional investment of a certain amount of manpower costs. At the same time, the cleaning operation involves operations such as motor disassembly and fly ash cleaning, which also leads to certain safety risks in the process of motor cleaning, which may cause injuries to workers or cause accidents.

[0033] In response to the above problems, an embodiment of the present application provides a large-angle belt automatic vibration and cleaning device, which can avoid malfunctions caused by fly ash during equipment operation and reduce equipment operation cost investment.

[0034] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.

[0035] Figure 1 This is a structural schematic diagram of a large-angle belt automatic vibration and cleaning device in an embodiment of the present application;

[0036] Figure 2 is a structural schematic diagram of the first support tube in the embodiment of the present application;

[0037] Figure 3 is a structural schematic diagram of the second support tube shown in the embodiment of the present application;

[0038] Figure 4 It is a structural schematic diagram of the protective shell shown in the embodiment of the present application.

[0039] See also Figure 1-4 , an automatic vibration cleaning device for a large-angle belt, comprising: a connecting shaft 1, a cleaning roller 2, a first bearing seat 3 and a second bearing seat 4;

[0040] The cleaning roller 2 is arranged and installed on the connecting shaft 1, and there are two cleaning rollers 2; cleaning protrusions 201 are arranged on the cylinder wall of the cleaning roller 2, and there are four cleaning protrusions 201; specifically, the cleaning protrusions 201 are cylinders, and anti-slip stripes are arranged on the surface of each cleaning protrusion 201 to increase friction.

[0041] The left and right ends of the connecting shaft 1 pass through the first bearing seat 3 and the second bearing seat 4 respectively, and the connecting shaft 1 is arranged and installed on the first bearing seat 3 and the second bearing seat 4.

[0042] By installing and connecting the shaft 1, the first bearing seat 3 and the second bearing seat 4 above the non-working surface of the return belt, and adjusting the installation heights of the first bearing seat 3 and the second bearing seat 4, the cleaning protrusion 201 on the cleaning roller 2 can support the belt. Therefore, when the belt is running, the cleaning roller 2 is affected by the friction force and will rotate with the belt. At the same time, the cleaning protrusion 201 on the cleaning roller 2 will continuously support the belt, causing the belt surface to vibrate, so as to clean the working surface of the belt.

[0043] Specifically, in the embodiment of the present application, the large-angle belt automatic vibration and cleaning device further includes: a support frame 5;

[0044] The support frames 5 are provided with two and are respectively installed at the bottom of the first bearing seat 3 and the bottom of the second bearing seat 4 .

[0045] The support frame 5 includes: a first support tube 501 and a second support tube 502; the interior of the first support tube 501 is hollow, and the second support tube 502 is arranged and installed inside the first support tube 501; through holes are arranged on the tube walls of the first support tube 501 and the second support tube 502, and the first support tube 501 and the second support tube 502 are fixed by bolt connection.

[0046] Specifically, the first support tube 501 is provided with a first through hole 5011 , and the second support tube 502 is provided with a second through hole 5021 . The height of the support frame 5 can be adjusted by adjusting the position of the second through hole 5021 to connect and fix the first through hole 5011 .

[0047] By setting up the mounting support frame 5, the cleaning device can be stably supported, and the belt surface can be effectively cleaned when the belt is running. At the same time, according to specific needs and the condition of the belt, the height of the support frame 5 can be adjusted by adjusting the installation positions of the first support tube 501 and the second support tube 502, so as to adjust the working position of the cleaning device to ensure that the cleaning protrusion 201 on the cleaning roller 2 can properly support the belt and generate the friction required for rotation. It can be understood that the fixed installation of the support frame 5 can also be achieved by hoisting, and the connecting shaft 1 and the cleaning roller 2 are installed above the non-working surface of the return belt by hoisting.

[0048] Specifically, in the embodiment of the present application, the automatic vibration cleaning device for the high-angle belt further includes: a protective shell 6; the protective shell 6 is arranged and installed at the top position of the support frame 5. By providing the protective shell 6, the first bearing seat 3 and the second bearing seat 4 can be protected to prevent external debris, dust and other pollutants from entering the first bearing seat 3 and the second bearing seat 4, thereby ensuring the stability of operation.

[0049] The beneficial effects of the embodiments of the present application include:

[0050] The present application sets up a connecting shaft 1 and a cleaning drum 2, and can drive the cleaning drum 2 to rotate through the operation of a belt, so that the cleaning convex 201 on the cleaning drum 2 continuously lifts the belt, causing the belt surface to vibrate, to clean the working surface of the belt, thereby realizing an automatic cleaning operation function, and at the same time does not require an external motor to drive, effectively avoiding the malfunction of the equipment caused by fly ash during operation, reducing the risk of equipment operation malfunction, and reducing the operation cost investment.

[0051] Finally, it should be noted that, in this article, relationships such as first and second, etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms include, include or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0052] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0053] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A large-angle belt automatic vibration cleaning device, characterized in that: include: A connecting shaft (1), a cleaning roller (2), a first bearing seat (3) and a second bearing seat (4); The cleaning roller is arranged and mounted on the connecting shaft (1), and the number of the cleaning roller is at least one; A cleaning protrusion (201) is arranged on the cylinder wall of the cleaning cylinder, and the number of the cleaning protrusions (201) is at least two; The left and right ends of the connecting shaft (1) pass through the first bearing seat (3) and the second bearing seat (4) respectively, and the connecting shaft (1) is arranged and mounted on the first bearing seat (3) and the second bearing seat (4); The large-angle belt automatic vibration and cleaning device also includes: a support frame (5); The support frames (5) are provided with two and are respectively mounted on the bottom of the first bearing seat (3) and the bottom of the second bearing seat (4); The support frame (5) comprises: a first support tube (501) and a second support tube (502); The interior of the first support tube (501) is hollow, and the second support tube (502) is arranged and installed inside the first support tube (501); Through holes are provided on the tube walls of the first support tube (501) and the second support tube (502), and the first support tube (501) and the second support tube (502) are connected and fixed by bolts; The large-angle belt automatic vibration and cleaning device further comprises: a protective shell (6); The protective shell (6) is arranged and installed at the top position of the support frame (5).

2. The large-angle belt automatic vibrating and cleaning device according to claim 1 is characterized in that: The cleaning protrusion (201) is a cylinder; The surface of the cleaning protrusion (201) is provided with anti-slip stripes to increase friction.

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