Kiln top distributing device of double-hearth kiln

By designing a double-bore kiln top material separation device including a guide component and a positioning component, the problem of difficulty in cleaning dust and residues during the material separation process in traditional technology is solved, and the effect of dust-free material separation and convenient residual material cleaning is achieved.

CN222592684UActive Publication Date: 2025-03-11GUIZHOU GANGLI XINMIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421329087.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-11
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Although the traditional double-bore kiln top material separation device uses pipe-type material separation to avoid dust, the inner wall residue is difficult to clean; while the use of open slide-type material separation is easy to cause dust during the material separation process.

Method used

A double-bore kiln top material separation device is designed, including a weighing bin and a material separation mechanism. The material separation mechanism consists of a guide assembly and a positioning assembly. The guide assembly includes a semi-cylinder, a semi-ring and a cover film. The positioning assembly can quickly shrink the cover film to expose the inner wall of the semi-cylinder, which facilitates the cleaning of residues.

Benefits of technology

It achieves no dust generated during the separation process. At the same time, the designed rapid shrinkage mechanism facilitates cleaning of the inner wall residue, solving the problem of difficulty in cleaning the residue and easy dust in traditional technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-hearth kiln top material distributing device, which relates to the technical field of double-hearth lime shaft kilns and comprises a weighing bin, a material distributing mechanism is arranged at the lower end of the weighing bin and used for distributing materials in the weighing bin, and the material distributing mechanism comprises a material guiding component, a material distributing component and a material distributing component, comprising a semicircular cylinder installed at the bottom of a weighing bin in a communicating mode, limiting rings are integrally formed at the two ends of the semicircular cylinder, two sets of semicircular rings are installed on one side of the semicircular cylinder in a sliding mode, and a material covering film is connected between the two sets of semicircular rings; the positioning assembly is arranged on one side of the semicircular cylinder and used for limiting the positions of the two sets of semicircular rings, and the problems that a traditional double-hearth kiln top distributing device distributes materials in a pipeline mode, although dust raising can be effectively avoided, residual materials on the inner wall are difficult to clean, and if an open sliding way is used for distributing materials, dust raising is likely to be caused in the material distributing process are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of double-chamber type lime shaft kilns, in particular to a double-chamber kiln top material dividing device. Background Art

[0002] The double-chamber kiln is an important industrial kiln, which is widely used in the production process of building materials such as lime and cement. In the production process of the double-chamber kiln, the kiln top material distribution device plays a vital role, and its performance directly affects the kiln's calcination effect, product quality and production energy consumption.

[0003] In the prior art, the patent with publication number CN217709263U proposes a material dividing device for the top of a double-chamber kiln. It is set on the top of the double-chamber kiln and arranged on the top frame of the kiln; a material car track is set on the top frame of the kiln for the feeding trolley to run on the material car track; a weighing buffer bin is set at the bottom of the material car track; a three-way material dividing valve is set at the bottom of the weighing buffer bin; one end of the three-way material dividing valve is connected to the weighing buffer bin to receive materials, and the other two ends are respectively connected to a kiln chamber weighing bucket through a material discharge chute to feed the materials into the kiln chamber weighing bucket, and a flap valve is set on the chute. When the weighing buffer bin is loaded with materials, the flap valve is closed. When the kiln chamber needs to be loaded with materials, the three-way material dividing valve is controlled to the position where the materials need to be loaded. After the weighing buffer bin has received the materials, the corresponding flap valve is opened to allow the materials to flow into the kiln chamber. It reduces costs and protects the environment.

[0004] As described in the above patent, when the kiln chamber needs to be loaded with materials, the material distribution is controlled by a three-way material distribution valve. However, if this type of pipeline material distribution is used, although dust can be effectively avoided, the residual material on the inner wall is difficult to clean. If an open slide is used for material distribution, dust is easily generated during the material distribution process, causing inconvenience to relevant personnel. For this reason, the utility model provides a double-chamber kiln top material distribution device. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a double-chamber kiln top material dividing device, which solves the problem that the traditional double-chamber kiln top material dividing device uses a pipeline type material dividing device. Although it can effectively avoid dust, the residual material on the inner wall is difficult to clean; if an open slide type is used for material dividing, it is easy to cause dust during the material dividing process.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a double-chamber kiln top material dividing device, including a weighing bin, a material dividing mechanism is provided at the lower end of the weighing bin for dividing the materials in the weighing bin, and the material dividing mechanism includes:

[0007] The material guide assembly is arranged at the bottom of the weighing bin, and comprises semi-cylinders which are intercommunicationally installed at the bottom of the weighing bin, and both ends of the semi-cylinders are integrally formed with limiting rings, and two groups of semi-circular rings are slidably installed on one side of the semi-cylinder, and a covering film is connected between the two groups of semi-circular rings;

[0008] The positioning component is arranged on one side of the semi-cylinder and is used to limit the positions of the two groups of semi-circular rings.

[0009] Preferably, a T-shaped block is integrally formed on the side wall of the semicircular ring, and a T-shaped groove for the T-shaped block to slide with is provided on the surface of one side of the semi-cylinder.

[0010] Preferably, the positioning assembly includes a positioning block welded to one side of the semicircular ring, and there are two groups of positioning blocks. Both groups of positioning blocks are provided with an I-shaped shaft rod, and a movable connecting rod is movably connected to the I-shaped shaft rod. An I-shaped shaft rod is also provided at the end of the movable connecting rod, and a center block is movably connected to the I-shaped shaft rod.

[0011] Preferably, T-blocks are fixed to the upper and lower ends of the central block, and cross pins are inserted through the T-block and the movable connecting rod.

[0012] Preferably, support frames are welded at both ends of the weighing bin, and a material receiving seat is fixedly connected to the lower end of the support frame and is used to receive the material flowing out of the material dividing mechanism.

[0013] Preferably, a weighing bucket is provided on the upper surface of the material receiving seat, and two groups of kiln chambers are installed at the lower end of the material receiving seat, and the two groups of kiln chambers are connected to the weighing bucket up and down.

[0014] Beneficial Effects

[0015] The utility model provides a double-chamber kiln top material distribution device. Compared with the prior art, it has the following advantages:

[0016] Beneficial effects:

[0017] (1) In the double-chamber kiln top material dividing device, the material inside the weighing bin flows into the inside of the material dividing mechanism through the lower end channel, and the material enters the semi-cylinder arranged in a mirror image. At this time, the covering film is in a state of unfolding and sealing the open surface of the semi-cylinder, so that dust will not appear in the material dividing process, which effectively solves the problem that the traditional double-chamber kiln top material dividing device uses pipeline material dividing. Although it can effectively avoid dust, the residual material on the inner wall is difficult to clean. If an open slide is used for material dividing, it is easy to cause dust during the material dividing process.

[0018] (2) The top material dividing device of the double-chamber kiln is designed with a positioning component. After pulling out the T-block and the cross pin inserted through the movable connecting rod, the center block is pulled outward, so that the center block, the positioning block and the movable connecting rod are transformed from the initial straight state to a triangular state. The semicircular ring drives the covering film to shrink rapidly, thereby exposing the inner wall of the semi-cylinder, which is convenient for relevant personnel to carry out subsequent residual material cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the material guide assembly of the utility model;

[0021] Figure 3 This is a schematic diagram of the connection between the semi-cylinder and the semi-circular ring of the utility model;

[0022] Figure 4 This is a schematic diagram of splitting a semicircular ring of the utility model;

[0023] Figure 5 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0024] In the figure: 1-weighing bin, 2-material dividing mechanism, 21-material guiding assembly, 211-semi-cylinder, 212-limiting ring, 213-semi-circular ring, 214-T-type clamping block, 215-covering film, 22-positioning assembly, 221-positioning block, 222-movable connecting rod, 223-center block, 224-T-type block, 225-cross latch, 3-support frame, 4-material receiving seat, 5-weighing bucket, 6-kiln chamber. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 The utility model provides a technical solution: a double-chamber kiln top material dividing device, including a weighing bin 1, a material dividing mechanism 2 is arranged at the lower end of the weighing bin 1 for dividing the materials in the weighing bin 1, and the material dividing mechanism 2 includes:

[0027] The material guide assembly 21 is arranged at the bottom of the weighing bin 1, and includes a semi-cylinder 211 which is intercommunicationally installed at the bottom of the weighing bin 1, and both ends of the semi-cylinder 211 are integrally formed with a limiting ring 212, and two groups of semi-circular rings 213 are slidably installed on one side of the semi-cylinder 211, and a covering film 215 is connected between the two groups of semi-circular rings 213;

[0028] The positioning assembly 22 is disposed on one side of the semi-cylinder 211 and is used to limit the positions of the two groups of semi-circular rings 213 .

[0029] In this embodiment, a T-shaped block 214 is integrally formed on the side wall of the semicircular ring 213 , and a T-shaped groove for the T-shaped block 214 to slide with is provided on one side surface of the semicircular cylinder 211 , so that the semicircular ring 213 can slide stably with the semicircular cylinder 211 .

[0030] In this embodiment, the positioning assembly 22 includes a positioning block 221 welded to one side of the semicircular ring 213, and the positioning block 221 is provided with two groups. The two groups of positioning blocks 221 are both provided with an I-shaped shaft rod, and are movably connected to a movable connecting rod 222 through the I-shaped shaft rod. An I-shaped shaft rod is also provided at the end of the movable connecting rod 222, and is movably connected to a center block 223 through the I-shaped shaft rod. T-blocks 224 are fixed to the upper and lower ends of the center block 223, and cross pins 225 are inserted through the T-block 224 and the movable connecting rod 222. By manually pulling out the cross pins 225 inserted through the T-block 224 and the movable connecting rod 222, and pulling the center block 223 outward, the center block 223, the positioning block 221 and the movable connecting rod 222 are transformed from an initial straight state to a triangular state, and the semicircular ring 213 drives the covering film 215 to shrink rapidly, thereby exposing the inner wall of the semi-cylinder 211.

[0031] In this embodiment, support frames 3 are welded at both ends of the weighing bin 1 , and a material receiving seat 4 is fixedly connected to the lower end of the support frame 3 and is used to receive the material flowing out of the material dividing mechanism 2 .

[0032] In this embodiment, a weighing bucket 5 is provided on the upper surface of the material receiving seat 4 , and two groups of kiln chambers 6 are installed at the lower end of the material receiving seat 4 , and the two groups of kiln chambers 6 are connected with the weighing bucket 5 up and down.

[0033] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] During operation, the staff first loads the weighing bin 1, and the material inside the weighing bin 1 flows into the inside of the distributing mechanism 2 through the lower end channel, and the material enters the semi-cylinder 211 set in a mirror image. At this time, the covering film 215 is in an expanded state and closes the open surface of the semi-cylinder 211, so that dust will not appear in the distributing process. The material flows into the weighing bucket 5 on the lower material receiving seat 4 through the outlet of the distributing mechanism 2. After the weighing reaches the preset value, the unloading gate is opened to discharge the material into the kiln chamber 6; when it is necessary to clean the material residue inside the distributing mechanism 2, the T-block 224 and the cross pin 225 inserted on the movable connecting rod 222 are manually pulled out, and the center block 223 is pulled outward, so that the center block 223, the positioning block 221 and the movable connecting rod 222 are transformed from the initial straight state to the triangular state, and the semi-circular ring 213 drives the covering film 215 to shrink rapidly, thereby exposing the inner wall of the semi-cylinder 211, which is convenient for relevant personnel to carry out subsequent residual material cleaning work.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-chamber kiln top material distribution device, comprising a weighing bin (1), characterized in that: The lower end of the weighing bin (1) is provided with a material dividing mechanism (2) for dividing the materials in the weighing bin (1), and the material dividing mechanism (2) comprises: A material guide assembly (21) is arranged at the bottom of the weighing bin (1), comprising a semi-cylinder (211) which is interconnected and installed at the bottom of the weighing bin (1), both ends of the semi-cylinder (211) are integrally formed with a limiting ring (212), two groups of semi-circular rings (213) are slidably installed on one side of the semi-cylinder (211), and a covering film (215) is connected between the two groups of semi-circular rings (213); The positioning assembly (22) is arranged on one side of the semi-cylinder (211) and is used to limit the positions of the two groups of semi-circular rings (213).

2. A double-chamber kiln top material distribution device according to claim 1, characterized in that: A T-shaped clamping block (214) is integrally formed on the side wall of the semicircular ring (213), and a T-shaped sliding groove for the T-shaped clamping block (214) to slide in cooperation is provided on a surface of one side of the semicircular cylinder (211).

3. A double-chamber kiln top material distribution device according to claim 1, characterized in that: The positioning assembly (22) comprises a positioning block (221) welded to one side of the semicircular ring (213), and the positioning blocks (221) are provided in two groups. Both groups of the positioning blocks (221) are provided with an I-shaped shaft rod, and are movably connected to a movable connecting rod (222) via the I-shaped shaft rod. The end of the movable connecting rod (222) is also provided with an I-shaped shaft rod, and is movably connected to a center block (223) via the I-shaped shaft rod.

4. A double-chamber kiln top material distribution device according to claim 3, characterized in that: T-shaped blocks (224) are fixed to the upper and lower ends of the central block (223), and a cross latch (225) is inserted through the T-shaped block (224) and the movable connecting rod (222).

5. A double-chamber kiln top material distribution device according to claim 1, characterized in that: Support frames (3) are welded at both ends of the weighing bin (1), and a material receiving seat (4) is fixedly connected to the lower end of the support frame (3) and is used to receive the material flowing out of the material distribution mechanism (2).

6. A double-chamber kiln top material distribution device according to claim 5, characterized in that: A weighing bucket (5) is provided on the upper surface of the material receiving seat (4), and two groups of kiln chambers (6) are installed at the lower end of the material receiving seat (4), and the two groups of kiln chambers (6) are connected with the weighing bucket (5) up and down.

Citation Information

Patent Citations

  • Kiln top distributing device of double-hearth kiln

    CN217709263U