Disc groove structure of air suspension conveyor
By designing a split-body detachable ventilation hole structure and an elastically connected disk groove structure, the serious wear of the air-hole of the air-suspended conveyor disk groove is solved, and the conveying efficiency and maintenance convenience are improved.
Patent Information
- Application Number
- CN202420803981.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The air holes of existing air suspension conveyors are seriously worn, causing a drop in air pressure, affecting the conveying efficiency, and repairing and replacing them is time-consuming and labor-intensive.
A disk groove structure of an air suspension conveyor is designed, using a combination of a gas floating box, a disk groove arc plate, countersunk hole and T-pluck. The vent holes can be detached and connected using elastic pressing components to simplify the disassembly and installation process.
It improves the wear resistance and service life of the vent holes, simplifies the repair and replacement process, and reduces energy consumption and maintenance costs.
Smart Images

Figure CN222592801U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of air suspension conveyors, in particular to a disc groove structure of an air suspension conveyor. Background technology:
[0002] Air suspension belt conveyor is a new type of conveying equipment. At the beginning of the 21st century, air suspension conveyor entered China's grain storage and transportation system. After more than ten years of use, the excellent characteristics of air suspension conveyor have been fully demonstrated. Now it has been widely used in mining, coal, metallurgy, building materials, grain, chemical industry, port and other industries. It uses air film to support the conveyor belt and is used to convey density of 0.5~2.5t / m 3 For loose materials such as block, granular, and powder, the air suspension belt conveyor replaces the rollers of the loaded branch of the general belt conveyor with an air chamber, and sends pressurized air into the air chamber through a fan. The air escapes through the air holes in the air chamber disc groove, and forms a very thin air film between the carrying belt and the disc groove to hold up the carrying belt and the material. It has the characteristics of safety, environmental protection, high efficiency, not easy to deviate, and a long service life of the conveyor belt. In actual use, because the airflow in the disc groove air holes has a large air pressure to hold up the material on the carrying belt, after long-term use, the air holes are flushed by the air flow for a long time, the air hole diameter becomes larger, resulting in a decrease in air pressure, affecting the normal transportation of the carrying belt. At this time, it is necessary to increase the fan power, or replace the disc groove or repair the air hole, which consumes a lot of energy, and the repair and replacement of the disc groove is time-consuming and labor-intensive. For this reason, the utility model provides a new disc groove structure of an air suspension conveyor. Utility model content:
[0003] The utility model aims to provide a disc groove structure of an air suspension conveyor to solve the technical problems in the prior art that the air holes on the disc groove are seriously worn and the repair of the disc groove is time-consuming and labor-intensive.
[0004] The content of the utility model: A disc groove structure of an air suspension conveyor, which includes an air flotation box, an installation groove is opened on the inner wall of the air flotation box, a disc groove arc plate is inserted in the installation groove, an elastic clamping component is installed on the top of the air flotation box, the elastic clamping component is used to tighten the disc groove arc plate, a plurality of countersunk holes are evenly distributed on the disc groove arc plate, T-shaped plugs are installed in the countersunk holes, and ventilation holes are opened in the T-shaped plugs.
[0005] Furthermore, guide fillets are provided at both ends of the vent hole.
[0006] Furthermore, the T-shaped plug is made of rubber, and the T-shaped plug is inserted into the countersunk hole.
[0007] Furthermore, the T-shaped plug is made of stainless steel, and the T-shaped plug and the countersunk hole are transitionally matched.
[0008] Furthermore, a magnet ring is installed on the T-shaped plug, and the magnet ring is magnetically adsorbed in the countersunk hole.
[0009] Furthermore, the elastic clamping assembly includes a stud, a compression spring is connected to the bottom end of the stud, the other end of the compression spring is connected to the clamping column, the end of the clamping column is hemispherical, a threaded through hole is opened at the top of the air flotation box, and the stud is screwed into the threaded through hole.
[0010] The beneficial effects of the utility model: the utility model has a simple structure, and the vent hole is designed as a split and detachable structure. The vent hole has high wear resistance and a long service life, and the vent hole is quickly and conveniently repaired and replaced. At the same time, the traditional bolt connection mode of the disc slot is changed and designed as an elastic pressing connection structure, which is easy to disassemble, install and repair, and is worthy of large-scale promotion and use. Description of the drawings:
[0011] Figure 1 It is a cross-sectional view of the utility model;
[0012] Figure 2 , Figure 3 for Figure 1 A schematic diagram of the enlarged structure of part A;
[0013] Figure 4 for Figure 1 A schematic diagram of the enlarged structure of part B;
[0014] In the figure, the air flotation box 1, the disc groove arc plate 2, the countersunk hole 3, the T-type plug 4, the vent hole 5, the guide fillet 6, the magnet ring 7, the mounting groove 8, the stud 9, the clamping column 10, and the compression spring 11. Specific implementation method:
[0015] Example 1
[0016] like Figure 1 , Figure 2 and Figure 4As shown, a disc groove structure of an air suspension conveyor includes an air flotation box 1, an installation groove 8 is opened on the inner wall of the air flotation box 1, a disc groove arc plate 2 is inserted in the installation groove 8, an elastic clamping component is installed on the top of the air flotation box 1, the elastic clamping component is used to fasten the disc groove arc plate 2, a plurality of countersunk holes 3 are evenly distributed on the disc groove arc plate 2, a T-shaped plug 4 is installed in the countersunk hole 3, and a vent hole 5 is opened in the T-shaped plug 4; and two ends of the vent hole 5 are provided with Guide fillet 6; the T-plug 4 is made of stainless steel, and the T-plug 4 and the countersunk hole 3 are in transition fit; a magnet ring 7 is installed on the T-plug 4, and the magnet ring 7 is magnetically adsorbed in the countersunk hole 3; the elastic clamping assembly includes a stud 9, a compression spring 11 is connected to the bottom end of the stud 9, and the other end of the compression spring 11 is connected to the clamping column 10, the end of the clamping column 10 is hemispherical, and a threaded through hole is opened at the top of the air flotation box 1, and the stud 9 is screwed into the threaded through hole.
[0017] Embodiment 2:
[0018] like Figure 1 , Figure 2 and Figure 4 As shown, a disc groove structure of an air suspension conveyor comprises an air flotation box 1, an installation groove 8 is provided on the inner wall of the air flotation box 1, a disc groove arc plate 2 is inserted in the installation groove 8, an elastic clamping assembly is installed on the top of the air flotation box 1, the elastic clamping assembly is used to fasten the disc groove arc plate 2, a number of countersunk holes 3 are evenly distributed on the disc groove arc plate 2, a T-type plug 4 is installed in the countersunk hole 3, and a vent hole 5 is provided in the T-type plug 4; guide fillets 6 are provided at both ends of the vent hole 5; the T-type plug 4 is made of rubber, and the T-type plug 4 is plugged in the countersunk hole 3; the elastic clamping assembly comprises a stud 9, a compression spring 11 is connected to the bottom end of the stud 9, the other end of the compression spring 11 is connected to a compression column 10, the end of the compression column 10 is hemispherical, a threaded through hole is provided on the top of the air flotation box 1, and the stud 9 is screwed into the threaded through hole
[0019] When the vent hole 5 of the utility model is worn and enlarged, it is only necessary to replace a new T-plug 4. At the same time, the elastic clamping component is a non-bolt connection. It is not necessary to tighten the bolts a lot when removing and installing the disc groove arc plate 2. It is only necessary to apply a longitudinal force to make the installation groove 8 slide in the disc groove arc plate 2, thereby completing the removal or installation of the disc groove arc plate 2.
[0020] The above are only preferred examples of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A disc trough structure of an air suspension conveyor, characterized in that: It comprises an air flotation box (1), an installation groove (8) is provided on the inner wall of the air flotation box (1), a disc groove arc plate (2) is inserted in the installation groove (8), an elastic clamping component is installed on the top of the air flotation box (1), the elastic clamping component is used to fasten the disc groove arc plate (2), a plurality of countersunk holes (3) are evenly distributed on the disc groove arc plate (2), a T-type plug (4) is installed in the countersunk hole (3), and a vent hole (5) is provided in the T-type plug (4).
2. The disc groove structure of the air suspension conveyor according to claim 1, characterized in that: Guide fillets (6) are provided at both ends of the vent hole (5).
3. The disc groove structure of the air suspension conveyor according to claim 1, characterized in that: The T-shaped plug (4) is made of rubber and is plugged into the countersunk hole (3).
4. The disc groove structure of the air suspension conveyor according to claim 1, characterized in that: The T-shaped plug (4) is made of stainless steel, and the T-shaped plug (4) and the countersunk hole (3) are in transitional fit.
5. The disc groove structure of the air suspension conveyor according to claim 4, characterized in that: A magnet ring (7) is installed on the T-shaped plug (4), and the magnet ring (7) is magnetically adsorbed in the countersunk hole (3).
6. The disc groove structure of an air suspension conveyor according to any one of claims 1 to 5, characterized in that: The elastic clamping assembly comprises a stud (9), a compression spring (11) is connected to the bottom end of the stud (9), the other end of the compression spring (11) is connected to a clamping column (10), the end of the clamping column (10) is hemispherical, and a threaded through hole is opened at the top end of the air flotation box (1), and the stud (9) is screwed into the threaded through hole.