Control device for ash discharging dust remover

By designing a dust-removing dust collector control device, the vehicle is in place is detected using induction plates and sensors, and the opening and closing of the dust removal electric valve is automatically controlled, which solves the problems of dust diffusion and electricity waste, and achieves efficient dust removal and energy saving effects.

CN222592894UActive Publication Date: 2025-03-11TIANJIN IRON WORKS CO LTD
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Patent Information

Application Number
CN202420013373.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2025-03-11
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

During the car loading ash powder, dust between the bottom of the lime bin and the car feed port diffuses, resulting in environmental pollution. At the same time, the dust collector wastes electricity due to the normal opening state during the period when the material is not discharged, affecting the dust removal effect of other dust removal points.

Method used

A dust-removing dust collector control device is designed to detect vehicle in-place signal through the induction plate connected to the movable part, control the opening and closing of the dust-removing electric valve, and ensure that the dust collector only works when the vehicle is loaded and saves energy.

Benefits of technology

It realizes automatic opening and closing of the dust collector according to the downforce of the vehicle, which satisfies the dust removal function while saving energy and avoids the dust collector from working ineffectively.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222592894U_ABST
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Abstract

The utility model discloses an ash discharging dust remover control device, which belongs to the technical field of dust removers and comprises a shell with a cavity. A through hole is formed in the top of the shell; a movable part is arranged in the cavity; an annular protrusion is arranged on the inner side wall of the cavity. The movable part comprises an upper pressing part capable of penetrating through the through hole, a clamping part located in the cavity and larger than the through hole in size, and a lower pressing part capable of penetrating through the annular protrusion. The upper pressing part, the clamping part and the lower pressing part are connected in sequence; an elastic element is arranged between the clamping part and the annular bulge; an induction plate made of an electromagnetic material is arranged on the lower surface of the lower pressing part; a sensor for receiving signals of the induction plate is arranged on the inner side wall of the cavity; the sensor is located below the annular protrusion and connected with a PLC through a data line, wherein the PLC controls the dust removal electric valve to work. The sensing plate connected with the movable part triggers the sensor to detect a vehicle in-place signal, opening and closing of the dust removal electric valve are controlled, and the field dust removal and energy saving requirements are met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dust collectors, and in particular relates to a dust collector control device. Background Art

[0002] At present, the main mode of transportation for the delivery of lime from the finished product warehouse is automobile transportation. During the process of loading lime powder by automobile, a large amount of dust will spread to the surroundings between the discharge port at the bottom of the lime warehouse and the feeding port of the automobile. These dusts will pollute the surrounding environment. In order to reduce pollution, dust removal points are set around the discharge port at the bottom of the lime warehouse and the feeding port of the automobile to collect dust. The dust removal point shares a dust collector with the dust removal point of the finished product warehouse belt system. Since the loading of automobiles is intermittent, if the dust removal valve of the dust removal point is kept open, it will cause a waste of electricity during the period of non-discharging, and affect the dust removal effect of other dust removal points. Utility Model Content

[0003] The utility model provides a dust collector control device to solve the technical problems existing in the known technology. The device detects the vehicle arrival signal through the induction plate connected to the movable part to trigger the sensor, and controls the opening and closing of the dust removal electric valve to meet the on-site dust removal and energy saving requirements.

[0004] The utility model aims to provide a dust collector control device, comprising a shell with a cavity; a through hole is opened on the top of the shell; a movable part is arranged in the cavity; an annular protrusion is arranged on the inner wall of the cavity; the movable part comprises an upper pressure part capable of passing through the through hole, a clamping part located in the cavity and having a size larger than that of the through hole, and a lower pressure part capable of passing through the annular protrusion; the upper pressure part, the clamping part and the lower pressure part are connected in sequence; an elastic element is arranged between the clamping part and the annular protrusion; an induction plate made of electromagnetic material is arranged on the lower surface of the lower pressure part; a sensor for receiving the induction plate signal is arranged on the inner wall of the cavity; the sensor is located below the annular protrusion, and the sensor is connected to the PLC controlling the operation of the dust removal electric valve through a data line.

[0005] In a feasible technical solution, in order to achieve convenient adjustment of the force applied to the spring, the annular protrusion is connected to the inner wall of the housing via a thread.

[0006] In a feasible technical solution, in order to facilitate the disassembly and assembly of the sensor or the sensing plate, the shell includes a lower shell and an upper shell; the connecting portion between the lower shell and the upper shell is provided with a raised ring extending outward, a connecting hole is opened on the raised ring, and the two raised rings are connected by bolts.

[0007] In a feasible technical solution, in order to prevent dust from entering the cavity, the through hole is a circular hole, the upper pressing part is a cylindrical part, and the outer diameter of the upper pressing part is equal to the inner diameter of the through hole.

[0008] In a feasible technical solution, the cavity, the clamping portion and the pressing portion are all cylindrical.

[0009] In a feasible technical solution, the elastic element is a spring, and the spring is sleeved on the pressing part.

[0010] In a feasible technical solution, the outer diameter of the clamping portion is equal to the inner diameter of the cavity.

[0011] In a feasible technical solution, the lower surface of the pressing portion is connected to the induction plate via an induction plate bracket.

[0012] In a feasible technical solution, the inner wall of the cavity is connected to the sensor via a sensor bracket.

[0013] In a feasible technical solution, the sensor is a travel switch or a proximity sensor.

[0014] The advantages and positive effects of the utility model are:

[0015] By adopting the above technical solution, when the car is poured into the finished product warehouse and the discharge port of the finished product warehouse is opposite to the feed port of the car, the wheel is just pressed on the top of the upper pressure part. At this time, the elastic element is compressed, and the lower pressure part drives the induction plate to move downward through the induction plate bracket. The induction plate enters the sensing range of the sensor, the sensor is triggered, and then outputs a detection signal to control the dust removal electric valve to open, and the dust generated by the discharge is sucked away.

[0016] When the car is fully loaded with lime and drives out of the finished product warehouse, the wheels leave the top of the upper pressure part, the elastic element resets, the upper pressure part is lifted up, the induction plate bracket drives the induction plate to move upward, the induction plate leaves the sensing space of the sensor, the sensor detection signal disappears, and the dust removal electric valve closes.

[0017] Obviously, the utility model can realize automatic opening of the dust collector according to the downforce of the vehicle, and can automatically close the dust collector when the downforce of the vehicle is withdrawn, thereby saving energy and avoiding ineffective operation of the dust collector while satisfying the dust removal function. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a first state diagram of a preferred embodiment of the utility model;

[0019] Figure 2 This is a second state diagram of a preferred embodiment of the present utility model.

[0020] Wherein: 1. lower shell; 2. upper shell; 3. bolt; 4. annular protrusion; 5. elastic element; 6. movable part; 7. induction plate bracket; 8. induction plate; 9. sensor; 10. sensor bracket. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purpose, design control system and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0022] like Figure 1 to Figure 2 As shown, the technical solution of the utility model is:

[0023] A dust collector control device, comprising:

[0024] A housing with a cavity; in order to facilitate the disassembly and assembly of the internal sensor or the sensing board, the housing in this embodiment includes a lower housing 1 and an upper housing 2; a protruding ring extending outward is provided at the connection portion between the lower housing and the upper housing, a connecting hole is provided on the protruding ring, and the two protruding rings are connected by bolts 3;

[0025] The movable part 6 is arranged in the housing; wherein:

[0026] A through hole is provided at the top of the shell; an annular protrusion 4 is provided on the inner wall of the cavity; the movable part 6 includes an upper pressing part capable of passing through the through hole, a clamping part located in the cavity and having a size larger than the size of the through hole, and a lower pressing part capable of passing through the annular protrusion 4; the upper pressing part, the clamping part and the lower pressing part are connected in sequence, and in order to achieve tightness, the upper pressing part, the clamping part and the lower pressing part can be an integrally formed structure; an elastic element 5 is provided between the clamping part and the annular protrusion 4; an induction plate 8 made of electromagnetic material is provided on the lower surface of the lower pressing part; a sensor 9 for receiving the signal of the induction plate 8 is provided on the inner wall of the cavity; the sensor 9 is located below the annular protrusion 4, and the sensor 9 is connected to the PLC controlling the operation of the dust removal electric valve through a data line.

[0027] In order to realize convenient adjustment of the force of the spring, the annular protrusion 4 is connected to the inner wall of the housing through a thread. The annular protrusion 4 can be adjusted up and down by using the thread.

[0028] In order to prevent dust from entering the cavity, the through hole is a circular hole, the upper pressing portion is a cylindrical portion, and the outer diameter of the upper pressing portion is equal to the inner diameter of the through hole.

[0029] The cavity, the clamping portion and the pressing portion are all cylindrical.

[0030] The elastic element 5 may be a spring, and the spring is sleeved on the pressing portion.

[0031] The outer diameter of the clamping portion is equal to the inner diameter of the cavity.

[0032] The lower surface of the pressing portion can be connected to the sensing plate 8 via the sensing plate bracket 7 .

[0033] The inner wall of the cavity can be connected to the sensor 9 via a sensor bracket 10 .

[0034] The sensor 9 is a travel switch or a proximity sensor.

[0035] When in use, the movable portion 6 moves downward under pressure, and the induction plate 8 connected thereto can enter the sensing range of the sensor 9, and the induction plate 8 is made of electromagnetic material.

[0036] Working principle:

[0037] When the car is poured into the finished product warehouse and the discharge port of the finished product warehouse is opposite to the feed port of the car, the wheel is pressed on the top of the movable part 6, the elastic element 5 is compressed, and the movable part drives the induction plate 8 to move downward through the induction plate bracket. The induction plate enters the sensing space of the sensor, the sensor is triggered, and then outputs a detection signal to control the dust removal electric valve to open, and the dust generated by the discharge is sucked away.

[0038] When the car is fully loaded with lime and drives out of the finished product warehouse, the wheels leave the top of the movable part 6, the elastic element 5 is reset, the movable part is lifted up, the induction plate bracket drives the induction plate 8 to move upward, the induction plate leaves the sensing space of the sensor, the sensor detection signal disappears, and the dust removal electric valve is closed.

[0039] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are within the scope of the technical solution of the present invention.

Claims

1. A dust collector control device, characterized in that: The invention comprises a shell with a cavity; a through hole is opened at the top of the shell; a movable part (6) is arranged in the cavity; an annular protrusion (4) is arranged on the inner wall of the cavity; the movable part (6) comprises an upper pressing part capable of passing through the through hole, a clamping part located in the cavity and having a size larger than that of the through hole, and a lower pressing part capable of passing through the annular protrusion (4); the upper pressing part, the clamping part and the lower pressing part are connected in sequence; an elastic element (5) is arranged between the clamping part and the annular protrusion (4); an induction plate (8) made of electromagnetic material is arranged on the lower surface of the lower pressing part; a sensor (9) for receiving a signal from the induction plate (8) is arranged on the inner wall of the cavity; the sensor (9) is located below the annular protrusion (4), and the sensor (9) is connected to a PLC for controlling the operation of a dust removal electric valve through a data line.

2. The dust collector control device according to claim 1, characterized in that: The annular protrusion (4) is connected to the inner wall of the housing via a thread.

3. The dust collector control device according to claim 1, characterized in that: The shell comprises a lower shell (1) and an upper shell (2); a connecting portion of the lower shell (1) and the upper shell (2) is provided with a raised ring extending outwards, a connecting hole is provided on the raised ring, and the two raised rings are connected by bolts.

4. The dust collector control device according to claim 1, characterized in that: The through hole is a circular hole, the pressing portion is a cylindrical portion, and the outer diameter of the pressing portion is equal to the inner diameter of the through hole.

5. The dust collector control device according to claim 1, characterized in that: The cavity, the clamping portion and the pressing portion are all cylindrical.

6. The dust collector control device according to claim 5, characterized in that: The elastic element (5) is a spring, and the spring is sleeved on the lower pressing part.

7. The dust collector control device according to claim 5, characterized in that: The outer diameter of the clamping portion is equal to the inner diameter of the cavity.

8. The dust collector control device according to claim 1, characterized in that: The lower surface of the pressing portion is connected to the induction plate (8) via an induction plate bracket (7).

9. The dust collector control device according to claim 1, characterized in that: The inner wall of the cavity is connected to the sensor (9) via a sensor bracket (10).

10. The dust collector control device according to any one of claims 1 to 9, characterized in that: The sensor (9) is a travel switch or a proximity sensor.