Emulsion magnetic filtering device capable of reducing oil slick loss
By setting up an overflow box, spray pipe and suspender in the magnetic filtration device of the emulsion, the loss problem caused by the delamination of the oil slimming in the emulsion is solved, and the effective purification of the emulsion and concentration stability are achieved.
Patent Information
- Application Number
- CN202421266994.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the use of the existing magnetic filtration device of emulsion, the oil slimming in the emulsion is easily layered to form a large amount of oil slimming, resulting in the loss of the emulsion.
An emulsion magnetic filter device including a filter box, an overflow box, a spray pipe and a boom is designed. By setting up an overflow port and an overflow box in the filter box, the overflow and fusion of the floating oil is accelerated; the spray pipe sprays emulsion to enhance the liquid level flow; the spray pipe micro-flushs the magnetic rod to reduce the adsorption of the floating oil.
It effectively reduces the oil slimming loss of the emulsion, reduces the emulsion accumulation, maintains the concentration of the emulsion stable, and reduces the loss of iron filings and oil slimming on the magnetic rod.
Smart Images

Figure CN222593649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of five-continuous cold rolling emulsion purification, in particular to an emulsion magnetic filtering device for reducing floating oil loss. Background Art
[0002] The five-stage rolling mill adopts emulsion as coolant, and a large amount of emulsion circulates in the mill. The recovered emulsion will carry some metal impurities, so it must be purified and filtered before re-entering the mill. Generally, magnetic bars are used to absorb metal impurities. Patent publication number CN111604377B "A High-efficiency and Energy-saving Emulsion System for Cold Rolling Mill" discloses a structure of a deironing device, which is to set a circulating magnetic bar in the filter box, absorb the iron filings impurities contained in the emulsion in the filter box through the magnetic bar, and then remove the impurities adsorbed on the magnetic bar through a scraping mechanism on the outside; the device has a certain effect, but there are still the following technical problems in actual use: the emulsion in the filter box will be separated by rolling oil and water over a long period of time, and a large amount of floating oil will be generated on the liquid surface, which cannot be directly recycled, thus causing a certain amount of emulsion loss. Summary of the invention
[0003] The main purpose of the utility model is to solve the problems existing in the prior art and provide an emulsion magnetic filtering device which can reduce floating oil loss.
[0004] The specific scheme of the utility model is: an emulsion magnetic filtering device for reducing floating oil loss, comprising a filter box, a circulating magnetic rod installed in the filter box, an overflow box arranged on one side of the filter box, the overflow box is connected to the bottom of the filter box, the filter box and the upper end of the overflow box are provided with a plurality of overflow ports, the plurality of overflow ports are arranged in a horizontal row, a spray pipe is provided on the other side of the upper end of the filter box relative to the overflow port, the spray pipe is arranged in a horizontal direction and perpendicular to the magnetic rod, the spray pipe is located above the overflow port, a plurality of spray holes are provided on the spray pipe along the length direction, and the spray holes are arranged toward the overflow port.
[0005] Furthermore, a suspension rod is respectively provided at both ends of the spray pipe, the top end of the suspension rod is fixedly connected to the filter box, and the spray pipe is suspended in the filter box through the suspension rod.
[0006] Furthermore, the suspension rod is a screw rod, which passes through the cover plate of the filter box, and an adjusting nut is respectively installed on the upper and lower sides of the suspension rod of the filter box.
[0007] Furthermore, the spray pipe is connected to a liquid inlet pipe, one end of which extends into the bottom of the filter box. A pump is installed on the liquid inlet pipe, and the emulsion in the filter box is pumped into the liquid inlet pipe by the pump and sprayed out from the spray pipe.
[0008] Compared with the prior art, the utility model has the following advantages: 1. By setting an overflow box and multiple overflow ports, the fluidity of the floating oil in the emulsion of the magnetic filter box is accelerated, and the oil quickly overflows into the clean liquid tank for stirring and fusion, which can effectively reduce the accumulation of the emulsion by more than 60%; 2. By setting a spray pipe, the emulsion is sprayed toward the overflow port to enhance the fluidity of the emulsion surface in the filter box, so that the floating oil quickly overflows into the overflow box, which can effectively reduce the accumulation of the floating oil in the emulsion of the filter box by about 30%; 3. The magnetic rod is flushed through the spray pipe to reduce the amount of floating oil adsorbed by the magnetic rod on the iron powder, thereby reducing the loss of rolling oil. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a front view of the structure of the utility model;
[0010] Figure 2 yes Figure 1 A top view of
[0011] Figure 3 It is a structural schematic diagram of the spray pipe and the suspension rod of the utility model;
[0012] Figure 4 yes Figure 3 Side view of
[0013] In the figure: 1. filter box; 2. circulation chain; 3. overflow port; 4. spray pipe; 5. suspension rod; 6. liquid inlet pipe; 7. regulating valve; 8. overflow box; 9. magnetic rod. DETAILED DESCRIPTION
[0014] See also Figure 1-4 The present embodiment is an emulsion magnetic filtration device for reducing floating oil loss, comprising a filter box 1, wherein two circulation chains 2 are arranged in the filter box 1, and the two circulation chains 2 are connected to the same set of driving mechanisms, and a plurality of magnetic rods 9 are evenly distributed between the two circulation chains 2, and the magnetic rods 9 circulate along with the circulation chains 2. An overflow box 8 is provided on one side of the filter box 1, and the overflow box 8 is connected to the bottom of the filter box 1. A plurality of overflow ports 3 are provided on the upper ends of the filter box 1 and the overflow box 8, and the plurality of overflow ports 3 are arranged in a horizontal row, and a spray pipe 4 is provided on the other side of the upper end of the filter box 1 relative to the overflow port 3, and the spray pipe 4 is arranged in a horizontal direction and perpendicular to the magnetic rod 9, and the spray pipe 4 is located above the overflow port 3, and a plurality of spray holes are provided on the spray pipe 4 along the length direction, and the spray holes are arranged toward the overflow port 3.
[0015] Furthermore, a suspension rod 5 is respectively provided at both ends of the spray pipe 4 , and the top end of the suspension rod 5 is fixedly connected to the filter box 1 , and the spray pipe 4 is suspended in the filter box 1 through the suspension rod 5 .
[0016] Furthermore, the suspension rod 5 is a screw rod, which passes through the cover plate of the filter box 1. An adjusting nut is installed on the upper and lower sides of the suspension rod 5 of the filter box 1. The length of the suspension rod 5 extending into the filter box 1 is adjusted by adjusting the adjusting nut, thereby adjusting the height of the spray pipe 4.
[0017] Furthermore, the spray pipe 4 is connected to a liquid inlet pipe 6, one end of which extends into the bottom of the filter box 1. A pump is installed on the liquid inlet pipe 6, and the emulsion in the filter box 1 is pumped into the liquid inlet pipe 6 by the pump and sprayed out from the spray pipe 4. A regulating valve 7 is installed on the liquid inlet pipe 6, and the regulating valve 7 is used to adjust the flow meter flow rate of the emulsion sprayed out of the spray pipe 4.
[0018] The working principle of the utility model is as follows: by setting the overflow port 3, the floating oil on the surface of the emulsion in the filter box 1 overflows into the overflow box 8, and a stirring device is set in the overflow box 8 to make the floating oil merge with the emulsion again. The emulsion at the bottom of the overflow box 8 flows into the filter box 1 through the bottom connecting port, which reduces the loss of floating oil on the one hand and keeps the concentration of the emulsion stable on the other hand; a row of multiple spray holes arranged on the spray pipe 4 spray the emulsion toward the magnetic rod 9, and the flow rate of the sprayed emulsion is adjusted to a suitable value by the regulating valve 7, so as to achieve the effect of micro-flushing the magnetic rod 9, so that the iron filings adsorbed on the magnetic rod 9 will not be washed away, and the floating oil adhering to the iron filings will be washed off, so as to further reduce the loss of floating oil.
Claims
1. An emulsion magnetic filtration device for reducing floating oil loss, comprising a filter box, wherein a circulating magnetic rod is installed in the filter box, and wherein: An overflow box is provided on one side of the filter box, and the overflow box is connected to the bottom of the filter box. A plurality of overflow ports are provided at the upper ends of the filter box and the overflow box, and the plurality of overflow ports are arranged in a horizontal row. A spray pipe is provided on the other side of the upper end of the filter box relative to the overflow port. The spray pipe is arranged in a horizontal direction and perpendicular to the magnetic rod. The spray pipe is located above the overflow port, and a plurality of spray holes are provided on the spray pipe along the length direction, and the spray holes are arranged toward the overflow port.
2. The magnetic filtration device for reducing floating oil loss according to claim 1 is characterized in that: A suspension rod is respectively arranged at both ends of the spray pipe, the top end of the suspension rod is fixedly connected to the filter box, and the spray pipe is suspended in the filter box through the suspension rod.
3. The magnetic filtration device for reducing floating oil loss according to claim 2 is characterized in that: The suspension rod is a screw rod, which passes through the cover plate of the filter box. An adjusting nut is respectively arranged on the upper and lower sides of the suspension rod.
4. The magnetic filtration device for reducing floating oil loss according to claim 1 is characterized in that: The spray pipe is connected with a liquid inlet pipe, one end of which extends into the bottom of the filter box. A pump is installed on the liquid inlet pipe, and the emulsion in the filter box is pumped into the liquid inlet pipe through the pump and sprayed out from the spray pipe.
Citation Information
Patent Citations
A high-efficiency and energy-saving emulsion system for cold rolling mills
CN111604377B