High-temperature shaping device with adjustable traction speed ratio

By designing a high-temperature shaping device with adjustable traction speed ratio, including heating box, guide parts and driving parts, the problem of difficulty in adjusting the residence time of the existing devices is solved, and efficient shaping of different shaping wires is achieved.

CN222594181UActive Publication Date: 2025-03-11HUBEI XINKAI HIGH-TECH MATERIALS MFG CO LTD
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Patent Information

Application Number
CN202421935437.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-03-11
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing high-temperature setting device is difficult to adjust the residence time of the wire in the high-temperature area, and is difficult to be suitable for the high-temperature setting of different wires.

Method used

A high temperature shaping device with adjustable traction speed ratio is designed, including a heating box, a guide member, a driving member and a winding member. The guide member extends the time of the filament in the heating box by setting the S-shaped track, and the driving member adjusts the traction speed ratio through the gearbox to adapt to the processing needs of different filament.

Benefits of technology

It realizes flexible adjustment of the residence time of the wire in the high-temperature area, and is suitable for high-temperature setting of different wires, improving the setting efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature setting device with an adjustable traction speed ratio, and relates to the technical field of textile processing. The device comprises a rack and a heating box, a heater is arranged at the top of the heating box and used for heating the heating box, a silk yarn inlet and a silk yarn outlet are formed in the two sides of the heating box respectively, and the device further comprises a guide part which is rotationally connected into the heating box and used for changing the movement track of silk yarn so that the silk yarn can move along an S-shaped track. Through the arrangement of the heating box, the heater, the guide part and the driving part, the heater heats the heating box to form a high-temperature environment, silk threads can form an up-and-down S-shaped track when passing through the guide part, and therefore the time of the silk threads in the heating box is prolonged, meanwhile, the winding rotating speed of the winding part can be adjusted through the gearbox, and the winding efficiency is improved. The movement time of the silk threads in the heating box can be changed according to different silk threads.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile processing, in particular to a high-temperature shaping device with adjustable traction speed ratio. Background Art

[0002] The thread shaping device is widely used in the shaping of silk threads in textile processing. It is an important component of the textile processing process. It eliminates the internal stress generated by the silk thread fibers during the stretching process through heat, allowing the macromolecules to relax to a certain extent, thereby achieving the purpose of fixing the shape of the fine thread.

[0003] The currently commonly used high-temperature shaping device is difficult to adjust the movement time of the silk thread in the high-temperature area when shaping the textile silk thread at high temperature, and it is difficult to apply the high-temperature shaping of different silk threads. For this reason, we compared and improved it and proposed a high-temperature shaping device with adjustable traction speed ratio. Utility Model Content

[0004] The utility model aims to provide a high-temperature shaping device with adjustable traction speed ratio, which solves the problem that the existing high-temperature shaping device with adjustable traction speed ratio is difficult to adjust the residence time of the silk thread in the high-temperature area during use.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a high-temperature shaping device with adjustable traction speed ratio, comprising a frame and a heating box, wherein a heater is arranged on the top of the heating box, and the heater is used to heat the heating box, wherein a wire inlet and a wire outlet are respectively opened on both sides of the heating box, and further comprising:

[0007] A guide component is rotatably connected to the interior of the heating box and is used to change the movement trajectory of the silk thread so that the silk thread moves along an S-shaped trajectory. The setting of the guide component can extend the time the silk thread stays in the heating box, ensuring that the silk thread can be heated at a high temperature for a sufficient period of time;

[0008] The driving component includes a motor and a gearbox fixedly mounted on the inner side wall of the frame. The output ends of the gearbox and the motor are driven by a synchronous belt. A transmission shaft is fixedly mounted on the output end of the gearbox. The gearbox can change the traction speed ratio to suit different wire processing.

[0009] The winding component is connected to one end of the transmission shaft and is used for winding the silk thread.

[0010] Furthermore, the guide component includes a support frame fixedly connected to one side of the heating box, a first conveying roller rotatably connected to the opposite side of the support frame, and a plurality of second conveying rollers rotatably connected to the inner wall of the heating box through bearings. The first conveying roller facilitates the conveyance of the silk thread into the heating box, and the second conveying roller can pull the silk thread in that direction, so that the silk thread can pass through high temperature for a sufficient period of time.

[0011] Furthermore, the second conveying rollers are divided into two groups, an upper group and an lower group, wherein the number of the second conveying rollers located at the upper group is one more than the number of the second conveying rollers located at the lower group, thereby facilitating winding of the wire and extending the time the wire stays in the heating box;

[0012] The upper second conveying roller and the lower second conveying roller are arranged alternately.

[0013] Furthermore, the winding component includes a sliding rod fixedly connected to one end of the transmission shaft, and three groups of connecting rods rotatably connected to the side wall of the transmission shaft. One end of each group of connecting rods is rotatably connected to a clamping rod, and an incomplete winding disk is clamped on the clamping rod. The side wall of the sliding rod is also slidably connected to a sliding seat, and the outer wall of the sliding seat is rotatably connected to a push rod, and one end of the push rod is rotatably connected to the connecting rod.

[0014] Furthermore, the incomplete winding disk includes an arc-shaped disk body, the outer wall of the arc-shaped disk body is fixedly connected to a limiting rod, a buckle is provided at the bottom of the arc-shaped disk body, the buckle is adapted to the clamping rod, a positioning rod is also inserted on the arc-shaped disk body, the positioning rod is elastically matched with the arc-shaped disk body through a spring, and one end of the clamping rod is provided with a slot adapted to the positioning rod.

[0015] Furthermore, the winding component also includes a threaded rod threadedly connected to one end of the sliding rod, and one end of the threaded rod is in abutment with the sliding seat.

[0016] Furthermore, a bolt is disposed outside the threaded rod for rotating the threaded rod.

[0017] The utility model has the following beneficial effects:

[0018] 1. Through the setting of the heating box, heater, guide component and driving component, the heater heats the heating box to form a high temperature environment. When the silk thread passes through the guide component, the silk thread will form an up and down S-shaped trajectory, thereby extending the time of the silk thread in the heating box. At the same time, the winding speed of the winding component can be adjusted through the gearbox, and the movement time of the silk thread in the heating box can be changed for different silk threads;

[0019] 2. Through the setting of the winding component, the threaded rod is rotated to adjust the depth of the threaded rod inserted into the slide rod to adjust the position of the slide seat, and then the position of the incomplete winding disk is adjusted to wind coils of different types. The incomplete winding disk is assembled with the clamping rod through the buckle and the positioning rod, which is convenient for later replacement and use.

[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0024] Figure 3 This is a schematic diagram of the structure of the winding component of the utility model;

[0025] Figure 4 This is a schematic diagram of the disassembled structure of the winding component of the utility model;

[0026] Figure 5 This is a schematic diagram of the main structure of the utility model;

[0027] Figure 6 It is a schematic diagram of the cross-sectional structure of the utility model.

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0029] 1. Frame; 2. Heating box; 3. Guide component; 31. Support frame; 32. First conveyor roller; 33. Second conveyor roller; 4. Driving component; 41. Motor; 42. Gearbox; 43. Synchronous belt; 44. Transmission shaft; 5. Winding component; 51. Sliding rod; 52. Connecting rod; 53. Clamping rod; 54. Incomplete winding disk; 541. Arc disk; 542. Limiting rod; 543. Buckle; 544. Positioning rod; 545. Spring; 55. Sliding seat; 56. Push rod; 57. Threaded rod; 6. Heater. DETAILED DESCRIPTION

[0030] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the utility model is a high-temperature shaping device with adjustable traction speed ratio, comprising a frame 1 and a heating box 2, a heater 6 is arranged on the top of the heating box 2, the heater 6 is used to heat the heating box 2, wherein a wire inlet and a wire outlet are respectively opened on both sides of the heating box 2, and further comprising:

[0033] The guide component 3 is rotatably connected to the inside of the heating box 2 to change the movement trajectory of the silk thread so that the silk thread moves along an S-shaped trajectory. The guide component 3 can be set to extend the time the silk thread stays in the heating box 2 to ensure that the silk thread can be heated at high temperature for a sufficient period of time;

[0034] The driving component 4 includes a motor 41 and a gearbox 42 fixedly mounted on the inner side wall of the frame 1. The output ends of the gearbox 42 and the motor 41 are driven by a synchronous belt 43. A transmission shaft 44 is fixedly mounted on the output end of the gearbox 42. The gearbox 42 can change the traction speed ratio, so as to be suitable for different wire processing.

[0035] The winding component 5 is connected to one end of the transmission shaft 44 and is used for winding the silk thread.

[0036] As a preferred embodiment, the further guiding component 3 includes a support frame 31 fixedly connected to one side of the heating box 2, a first conveying roller 32 rotatably connected to the opposite side of the support frame 31, and a plurality of second conveying rollers 33 rotatably connected to the inner wall of the heating box 2 through bearings. The first conveying roller 32 facilitates the conveyance of the silk thread into the heating box 2, and the second conveying roller 33 can pull the silk thread in that direction, so that the silk thread can pass through high temperature for a sufficient period of time.

[0037] The second conveying rollers 33 are divided into two groups, the upper and lower groups, wherein the number of the second conveying rollers 33 located at the upper group is one more than the number of the second conveying rollers 33 located at the lower group, thereby facilitating the winding of the silk thread and extending the time of the silk thread in the heating box 2;

[0038] The upper second conveying rollers 33 and the lower second conveying rollers 33 are arranged alternately.

[0039] The winding component 5 includes a sliding rod 51 fixedly connected to one end of the transmission shaft 44, and three groups of connecting rods 52 rotatably connected to the side wall of the transmission shaft 44. One end of each group of connecting rods 52 is rotatably connected to a clamping rod 53, and an incomplete winding disk 54 is clamped on the clamping rod 53. The side wall of the sliding rod 51 is also slidably connected to a sliding seat 55, and the outer wall of the sliding seat 55 is rotatably connected to a push rod 56, and one end of the push rod 56 is rotatably connected to the connecting rod 52.

[0040] The incomplete winding disk 54 includes an arc-shaped disk body 541, the outer wall of which is fixedly connected to a limiting rod 542, a buckle 543 is provided at the bottom of the arc-shaped disk body 541, the buckle 543 is adapted to the clamping rod 53, a positioning rod 544 is also inserted on the upper part of the arc-shaped disk body 541, the positioning rod 544 is elastically matched with the arc-shaped disk body 541 through a spring 545, and a slot adapted to the positioning rod 544 is opened at one end of the clamping rod 53.

[0041] The winding component 5 further includes a threaded rod 57 threadedly connected to one end of the slide rod 51, one end of the threaded rod 57 is in contact with the slide seat 55, and a bolt is provided on the outside of the threaded rod 57 for rotating the threaded rod 57.

[0042] Specifically, when the high-temperature shaping device with adjustable traction speed ratio is working / in use: the heater 6 heats the heating box 2 to form a high-temperature environment. When the silk thread passes through the guide component 3, the silk thread will form an up and down S-shaped trajectory, thereby extending the time the silk thread stays in the heating box 2. At the same time, the winding speed of the winding component 5 can be adjusted by the gearbox 42. The movement time of the silk thread in the heating box 2 can be changed for different silk threads. When the support diameter needs to be adjusted, the threaded rod 57 is rotated, and the threaded rod 57 contacts the slide 55 to push the slide 55 to move, thereby driving the arc disk 541 to stretch outward. At the same time, different arc disks 541 can be assembled for different silk threads. During assembly, the buckle 543 is clamped on the clamping rod 53 and then the positioning rod 544 is inserted on the clamping rod 53 to fix the arc disk 541.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0044] Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or customary techniques in the art that are not disclosed in the present disclosure. The description and examples are intended to be exemplary only, and the true scope of the present disclosure is indicated by the following claims.

Claims

1. A high temperature shaping device with adjustable traction speed ratio, characterized in that: The invention comprises a frame (1) and a heating box (2), wherein a heater (6) is arranged on the top of the heating box (2), and the heater (6) is used to heat the heating box (2), wherein a wire inlet and a wire outlet are respectively provided on two sides of the heating box (2), and further comprises: A guide component (3) rotatably connected to the interior of the heating box (2) and used to change the movement trajectory of the silk thread so that the silk thread moves along an S-shaped trajectory; A driving component (4) comprising a motor (41) and a gearbox (42) fixedly mounted on the inner side wall of the frame (1), wherein the output ends of the gearbox (42) and the motor (41) are driven by a synchronous belt (43), and a transmission shaft (44) is fixedly mounted on the output end of the gearbox (42); A winding component (5) is connected to one end of the transmission shaft (44) and is used for winding the silk thread.

2. A high temperature shaping device with adjustable traction speed ratio according to claim 1, characterized in that: The guide component (3) comprises a support frame (31) fixedly connected to one side of the heating box (2), a first conveying roller (32) rotatably connected to the opposite side of the support frame (31), and a plurality of second conveying rollers (33) rotatably connected to the inner wall of the heating box (2) via bearings.

3. A high temperature shaping device with adjustable traction speed ratio according to claim 2, characterized in that: The second conveying rollers (33) are divided into two groups, an upper group and an lower group, wherein the number of the second conveying rollers (33) located at the upper group is one more than the number of the second conveying rollers (33) located at the lower group; The second conveying rollers (33) located at the top and the second conveying rollers (33) located at the bottom are arranged alternately.

4. The high temperature setting device with adjustable traction speed ratio according to claim 1, characterized in that: The winding component (5) comprises a sliding rod (51) fixedly connected to one end of a transmission shaft (44), and three groups of connecting rods (52) rotatably connected to the side wall of the transmission shaft (44). One end of each group of connecting rods (52) is rotatably connected to a clamping rod (53), and an incomplete winding disc (54) is clamped on the clamping rod (53). The side wall of the sliding rod (51) is also slidably connected to a sliding seat (55), and the outer wall of the sliding seat (55) is rotatably connected to a push rod (56), and one end of the push rod (56) is rotatably connected to the connecting rod (52).

5. A high temperature shaping device with adjustable traction speed ratio according to claim 4, characterized in that: The incomplete winding disk (54) comprises an arc-shaped disk body (541), the outer wall of the arc-shaped disk body (541) is fixedly connected to a limiting rod (542), a buckle (543) is provided at the bottom of the arc-shaped disk body (541), the buckle (543) is matched with the clamping rod (53), a positioning rod (544) is also inserted on the upper part of the arc-shaped disk body (541), the positioning rod (544) is elastically matched with the arc-shaped disk body (541) through a spring (545), and one end of the clamping rod (53) is provided with a slot matched with the positioning rod (544).

6. A high temperature shaping device with adjustable traction speed ratio according to claim 5, characterized in that: The winding component (5) further comprises a threaded rod (57) threadedly connected to one end of the sliding rod (51), and one end of the threaded rod (57) is in abutment with the sliding seat (55).

7. A high temperature shaping device with adjustable traction speed ratio according to claim 6, characterized in that: The outside of the threaded rod (57) is provided with a bolt for rotating the threaded rod (57).