Heating device for low stretch yarn production
By introducing cleaning and exhaust gas treatment functions into the heating device for low-elastic wire production, the problem of impurities aggregation during the heating process of low-elastic wire is solved, and the appearance and quality of the product are significantly improved.
Patent Information
- Application Number
- CN202420454972.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The existing low-elastic wire heating devices are prone to black spots or burning due to the accumulation of surface impurities during the heating process, which affects the appearance and quality of the product.
A heating device for the production of low-elastic wire is designed, including a heating box, a cleaning box, a cleaning mechanism and a exhaust gas treatment box. The low-elastic wire is cleaned and removed by the scrubbing assembly in the cleaning box, and then heated evenly through the partition structure of the heating box. A demister is installed in the exhaust gas treatment box to treat the water mist in the exhaust gas.
Effectively remove dirt and impurities from the surface of low-elastic wire, preventing black spots or burning during heating, and improving the appearance and quality of the product.
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Figure CN222594311U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester yarn texturing, in particular to a heating device for producing low-elastic yarns. Background Art
[0002] Low-elastic yarn has lower elasticity. During the processing, the low-elastic yarn needs to be cured and shaped after drawing and stretching. At this time, the low-elastic yarn can be heated to make the bond between fiber molecules stronger, ensuring the stability and durability of the final product.
[0003] In the prior art, a Chinese utility model patent with application number 202320479716.9 discloses a heating device for polyester low-elastic yarn, which heats the heated zone through two upper and lower heating zones, effectively improving the temperature uniformity of the heated zone.
[0004] However, impurities will adhere to the surface of the low-elastic yarn during the production and transportation process. These impurities will be sent into the heating equipment together with the low-elastic yarn. The impurities on the surface of the low-elastic yarn may gather to form black spots or burn during the heating process, affecting the appearance and quality of the product. Utility Model Content
[0005] In view of this, the utility model provides a heating device for producing low-elastic yarn, aiming to solve the problem of poor quality of low-elastic yarn products in the prior art.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a heating device for low-elastic yarn production, comprising:
[0007] A heating box, wherein a first partition arranged horizontally inside the heating box divides the heating box into a first chamber and a second chamber from top to bottom, a through hole connecting the first chamber and the second chamber is arranged on the first partition, a feed port and a discharge port are arranged on the front and rear sides of the first chamber respectively, and a plurality of heating plates are arranged in the second chamber;
[0008] A cleaning box is arranged at the front side of the heating box, and two first guide rollers are arranged in parallel above the cleaning box, and two second guide rollers are arranged in parallel below the cleaning box;
[0009] A cleaning mechanism, disposed in the cleaning box between the two second guide rollers, for cleaning the low-elastic yarn;
[0010] The exhaust gas treatment box is connected with the top of the first chamber through an air inlet pipe. A demister is arranged in the exhaust gas treatment box, and an exhaust port is arranged at the top of the exhaust gas treatment box and a drain port is arranged at the bottom.
[0011] A further improvement of the utility model is that a plurality of wire dividing disks are arranged at intervals on each of the first guide roller and the second guide roller.
[0012] A further improvement of the utility model is that the cleaning mechanism comprises:
[0013] Two scrubbing plates are arranged between the two second guide rollers and are respectively located on the upper and lower sides of the second guide rollers. A guide rod is horizontally arranged at the first end of each scrubbing plate, and the guide rod is slidably connected to and penetrates the cleaning box.
[0014] A scrubbing assembly is arranged on the cleaning box and is used to drive the two scrubbing plates to slide back and forth along the guide rod, and the sliding directions of the two scrubbing plates are opposite;
[0015] Two scrubbing brushes are respectively arranged on opposite sides of the two scrubbing boards and are used for scrubbing the low-elastic yarn.
[0016] A further improvement of the utility model is that the scrubbing brush is a soft-bristled brush or a sponge.
[0017] A further improvement of the utility model is that the scrubbing component comprises:
[0018] A support plate is vertically arranged on the side wall of the cleaning box, and a rotating shaft is horizontally arranged on the support plate;
[0019] A steering rod, the middle part of which is connected to the rotating shaft, and two first sliding grooves are respectively arranged on the steering rods on both sides of the rotating shaft;
[0020] Two connecting rods are respectively arranged horizontally on the two guide rods and perpendicular to the guide rods, and the two connecting rods are respectively slidably arranged in the two first sliding grooves;
[0021] The driving component is arranged on the supporting plate and connected with one of the guide rods to drive the guide rod to slide back and forth.
[0022] A further improvement of the utility model is that the driving member comprises:
[0023] A first motor is arranged on the support plate, and a rotating rod is arranged at an output end thereof;
[0024] A driving rod, a first end of which is connected to one of the guide rods and a second end of which is provided with a second slide groove;
[0025] The sliding rod is arranged at the free end of the rotating rod and is slidably connected with the second sliding groove.
[0026] A further improvement of the utility model is that a water squeezing mechanism is also arranged on the cleaning box at the rear side of the first guide roller, and the water squeezing mechanism is used to squeeze out excess water in the low-elastic yarn.
[0027] A further improvement of the utility model is that the water squeezing mechanism comprises:
[0028] A fixed squeezing roller rotatably disposed on the cleaning box;
[0029] An adjustment seat is arranged on the cleaning box, a first slideway is vertically arranged on the adjustment seat, and a first slider is slidably arranged in the first slideway;
[0030] A movable squeezing roller is parallel to the fixed squeezing roller and rotatably disposed on the first sliding block;
[0031] The first screw rod is vertically and rotatably arranged on the first sliding block, and the upper end of the first screw rod is threadedly connected with and penetrates the adjusting seat.
[0032] Due to the adoption of the above technical solution, the technical progress achieved by the utility model is:
[0033] The utility model provides a heating device for producing low-elastic yarn. The low-elastic yarn first enters a cleaning box under the action of a first guide roller and a second guide roller, and impurities on the low-elastic yarn are cleaned off under the action of a cleaning mechanism. After the cleaning is completed, the low-elastic yarn can enter the first chamber of the heating box through a feed port. At this time, the air heated in the second chamber by the action of a heating plate will enter the first chamber along a through hole to heat the low-elastic yarn. The exhaust gas generated during the heating will enter the exhaust gas treatment box, and after the water mist in the exhaust gas is cleaned off by a demister, it will be discharged through an exhaust port.
[0034] The above technical progress is mainly achieved by the following detailed technical improvements:
[0035] 1. The scrubbing assembly can drive the two scrubbing plates to slide back and forth in opposite directions along the guide rod, so that the scrubbing brushes on the scrubbing plates scrub the low-elastic yarn, which can effectively remove dirt, impurities and stains on the surface of the low-elastic yarn, making the surface of the low-elastic yarn cleaner and tidier.
[0036] 2. When the driving component drives one of the guide rods to slide back and forth, the corresponding connecting rod will drive the steering rod to swing around the rotating shaft. The connecting rods of the two guide rods are located on both sides of the rotating shaft. Therefore, when one of the connecting rods moves toward the cleaning box, the other connecting rod moves away from the cleaning box, thereby driving the two scrubbing plates to slide in opposite directions. The structure is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0038] Figure 1This is a schematic diagram of the structure of a heating device for producing low-elastic yarn according to the utility model;
[0039] Figure 2 This is a schematic diagram of the structure of the exhaust gas treatment box of the utility model;
[0040] Figure 3 This is a schematic diagram of the structure of the cleaning mechanism of the utility model;
[0041] Figure 4 It is a structural schematic diagram of the driving component of the utility model;
[0042] Figure 5 It is a structural schematic diagram of the water squeezing mechanism of the utility model;
[0043] Description of reference numerals:
[0044] 10-heating box, 11-first partition, 12-through hole, 13-feeding port, 14-discharging port, 15-heating plate, 20-cleaning box, 21-first guide roller, 22-second guide roller, 23-wire separation disc, 30-cleaning mechanism, 31-scrubbing plate, 32-guide rod, 33-scrubbing brush, 341-support plate, 342-rotating shaft, 343-steering rod, 344-first chute, 345- Connecting rod, 40-exhaust treatment box, 41-intake pipe, 42-demister, 43-exhaust port, 44-drain port, 50-driving component, 51-first motor, 52-rotating rod, 53-driving rod, 54-second slide groove, 55-sliding rod, 60-water squeezing mechanism, 61-fixed squeezing roller, 62-adjusting seat, 63-first slideway, 64-first slider, 65-movable squeezing roller, 66-first screw. DETAILED DESCRIPTION
[0045] The following will be combined with the accompanying drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, in the following description, specific details such as specific system structures and technologies are proposed for the purpose of explanation rather than limitation, so as to thoroughly understand the embodiments of the utility model. However, it should be clear to those skilled in the art that the utility model can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from hindering the description of the utility model.
[0046] The utility model provides a heating device for producing low-elastic yarn, according to the attached manual Figure 1 To Attachment Figure 5 It can be seen that a heating device for low-elastic yarn production mainly includes the following parts or components: a heating box 10, a cleaning box 20, a cleaning mechanism 30, and an exhaust gas treatment box 40. The connection relationship of each part or component is as follows:
[0047] A first partition 11 horizontally arranged inside the heating box 10 divides the heating box 10 into a first chamber and a second chamber from top to bottom. A through hole 12 connecting the first chamber and the second chamber is arranged on the first partition 11. A feed port 13 and a discharge port 14 are respectively arranged on the front and rear sides of the first chamber, and a plurality of heating plates 15 are arranged in the second chamber; a cleaning box 20 is arranged at the front side of the heating box 10, and two first guide rollers 21 are arranged in parallel above it, and two second guide rollers 22 are arranged in parallel below it; a cleaning mechanism 30 is arranged in the cleaning box 20 between the two second guide rollers 22, and is used for cleaning the low-elastic wire; an exhaust gas treatment box 40 is connected to the top of the first chamber through an air inlet pipe 41, a demister 42 is arranged in the exhaust gas treatment box 40, and an exhaust port 43 is arranged at the top of the exhaust gas treatment box 40, and a drain port 44 is arranged at the bottom.
[0048] During use, the low-elastic yarn will first enter the cleaning box 20 under the action of the first guide roller 21 and the second guide roller 22. The cleaning box 20 contains cleaning liquid. The low-elastic yarn will be wetted by the cleaning liquid, and the impurities on the low-elastic yarn will be cleaned off by the cleaning mechanism 30. After cleaning, the low-elastic yarn can enter the first chamber of the heating box 10 through the feed port 13. The heating plate 15 will heat the air in the second chamber, and the hot air will float upward and then enter the first chamber through the through hole 12. The low-elastic yarn is heated by the hot air to prevent direct baking, which will cause the heating yarn to twist and deform, thereby ensuring the quality of the finished product.
[0049] During the heating process of the low-elastic yarn, the waste gas generated will enter the waste gas treatment box 40 through the air inlet pipe 41, and after the water mist in the waste gas is cleaned by the demister 42, it will be discharged through the exhaust port 43. The water droplets condensed by the demister 42 will drip on the bottom of the waste gas treatment box 40 and be discharged through the drain port 44. The discharged water can be sent to the cleaning box 20, so as to realize the recycling of water resources and reduce waste.
[0050] As an embodiment, according to the attached Figure 3 It can be seen that a plurality of wire separation discs 23 are arranged at intervals on each first guide roller 21 and the second guide roller 22. The plurality of low-elastic yarns can be guided at the same time, and the two adjacent low-elastic yarns can be prevented from getting entangled when the low-elastic yarns are cleaned, thereby reducing the risk of fiber breakage and improving production quality.
[0051] In this embodiment, according to the specification Figure 3It can be seen that the cleaning mechanism 30 includes: two scrubbing plates 31 are arranged between the two second guide rollers 22, and are respectively located on the upper and lower sides of the second guide rollers 22, and a guide rod 32 is horizontally arranged at the first end of each scrubbing plate 31, and the guide rod 32 is slidably connected to and penetrates the cleaning box 20; the scrubbing assembly is arranged on the cleaning box 20, and is used to drive the two scrubbing plates 31 to slide back and forth along the guide rod 32, and the sliding directions of the two scrubbing plates 31 are opposite; two scrubbing brushes 33 are respectively arranged on the opposite side of the two scrubbing plates 31, and are used to scrub the low-elastic threads.
[0052] The scrubbing assembly can drive the two scrubbing plates 31 to slide back and forth in opposite directions along the guide rod 32, so that the scrubbing brushes 33 on the scrubbing plates 31 scrub the low-elastic yarn, which can effectively remove dirt, impurities and stains on the surface of the low-elastic yarn, making the surface of the low-elastic yarn cleaner and tidier.
[0053] In this embodiment, the scrubbing brush 33 is a soft brush or sponge. The soft brush or sponge is relatively soft and can provide gentle scrubbing, which is not easy to damage the fiber structure of the low-elastic yarn, and can effectively clean dirt and impurities. In addition, scrubbing with the soft brush or sponge can reduce the static electricity generated by the low-elastic yarn and reduce the friction between the low-elastic yarns, which is beneficial to the subsequent process.
[0054] In this embodiment, according to the specification Figure 3 and attached Figure 4 It can be seen that the scrubbing assembly includes: a support plate 341 is vertically arranged on the side wall of the cleaning box 20, and a rotating shaft 342 is horizontally arranged thereon; the middle part of the steering rod 343 is connected to the rotating shaft of the rotating shaft 342, and two first sliding grooves 344 are respectively arranged on the steering rod 343 on both sides of the rotating shaft 342; two connecting rods 345 are respectively horizontally arranged on the two guide rods 32, and are perpendicular to the guide rods 32, and the two connecting rods 345 are respectively slidably arranged in the two first sliding grooves 344; the driving member 50 is arranged on the support plate 341, and is connected to one of the guide rods 32, for driving the guide rod 32 to slide back and forth.
[0055] When the driving member 50 drives one of the guide rods 32 to slide back and forth, the corresponding connecting rod 345 drives the steering rod 343 to swing around the rotating shaft 342. The connecting rods 345 of the two guide rods 32 are respectively located on both sides of the rotating shaft 342. Therefore, when one of the connecting rods 345 moves toward the cleaning box 20, the other connecting rod 345 moves away from the cleaning box 20, and then drives the two scrubbing plates 31 to slide in opposite directions through the guide rod 32, so that the scrubbing brush 33 on the scrubbing plate 31 scrubs the low elastic thread, and the structure is simple. In order to avoid motion interference between the connecting rod 345 and the rotating rod 52, when the rotating rod 52 swings, the connecting rod 345 reciprocates in the first slide groove 344 of the rotating rod 52.
[0056] In this embodiment, according to the specification Figure 4 It can be seen that the driving component 50 includes: a first motor 51 is arranged on the support plate 341, and a rotating rod 52 is arranged at its output end; the first end of the driving rod 53 is connected to one of the guide rods 32, and the second end is provided with a second slide groove 54; the sliding rod 55 is arranged at the free end of the rotating rod 52 and is slidably connected to the second slide groove 54.
[0057] When the first motor 51 drives the rotating rod 52 to rotate, the sliding rod 55 at its free end will slide back and forth in the second sliding groove 54 at the second end of the driving rod 53, thereby driving the driving rod 53 to slide back and forth along its length direction, and the guide rod 32 connected to the driving rod 53 will slide back and forth synchronously.
[0058] In this embodiment, according to the specification Figure 5 It can be seen that a water squeezing mechanism 60 is also provided on the cleaning box 20 at the rear side of the first guide roller 21, and the water squeezing mechanism 60 is used to squeeze out excess water in the low-elastic yarn. The water squeezing mechanism 60 includes: a fixed squeezing roller 61 rotatably provided on the cleaning box 20; an adjustment seat 62 provided on the cleaning box 20, on which a first slideway 63 is vertically provided, and a first slider 64 is slidably provided in the first slideway 63; a movable squeezing roller 65 is parallel to the fixed squeezing roller 61 and rotatably provided on the first slider 64; a first screw 66 is vertically and rotatably provided on the first slider 64, and its upper end is threadedly connected to and penetrates the adjustment seat 62.
[0059] After the low-elastic yarn is cleaned, the humidity is relatively high, so a water squeezing mechanism 60 is required to squeeze out excess water in the low-elastic yarn to prevent excessive humidity from affecting the heating effect on the low-elastic yarn. The low-elastic yarn travels between the fixed squeezing roller 61 and the movable squeezing roller 65. At this time, the fixed squeezing roller 61 and the movable squeezing roller 65 will squeeze the low-elastic yarn during the rotation process. The spacing between the fixed squeezing roller 61 and the movable squeezing roller 65 can be adjusted. By rotating the first screw 66, the movable squeezing roller 65 is driven to rise and fall. Low-elastic yarns of different diameters are used, and the application range is wide.
[0060] It should be noted that, in this patent application, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0061] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A heating device for producing low-elastic yarn, characterized in that: include: A heating box, wherein a first partition arranged horizontally inside the heating box divides the heating box into a first chamber and a second chamber from top to bottom, a through hole connecting the first chamber and the second chamber is arranged on the first partition, a feed port and a discharge port are arranged on the front and rear sides of the first chamber respectively, and a plurality of heating plates are arranged in the second chamber; A cleaning box is arranged at the front side of the heating box, and two first guide rollers are arranged in parallel above the cleaning box, and two second guide rollers are arranged in parallel below the cleaning box; A cleaning mechanism, disposed in the cleaning box between the two second guide rollers, for cleaning the low-elastic yarn; The exhaust gas treatment box is connected with the top of the first chamber through an air inlet pipe. A demister is arranged in the exhaust gas treatment box, and an exhaust port is arranged at the top of the exhaust gas treatment box and a drain port is arranged at the bottom.
2. A heating device for producing low-elastic yarn according to claim 1, characterized in that: A plurality of wire separation disks are arranged at intervals on each of the first guide roller and the second guide roller.
3. A heating device for producing low-elastic yarn according to claim 2, characterized in that: The cleaning mechanism comprises: Two scrubbing plates are arranged between the two second guide rollers and are respectively located on the upper and lower sides of the second guide rollers. A guide rod is horizontally arranged at the first end of each scrubbing plate, and the guide rod is slidably connected to and penetrates the cleaning box. A scrubbing assembly is arranged on the cleaning box and is used to drive the two scrubbing plates to slide back and forth along the guide rod, and the sliding directions of the two scrubbing plates are opposite; Two scrubbing brushes are respectively arranged on opposite sides of the two scrubbing boards and are used for scrubbing the low-elastic yarn.
4. A heating device for producing low-elastic yarn according to claim 3, characterized in that: The scrubbing brush is a soft-bristled brush or a sponge.
5. A heating device for producing low-elastic yarn according to claim 3, characterized in that: The scrubbing component comprises: A support plate is vertically arranged on the side wall of the cleaning box, and a rotating shaft is horizontally arranged on the support plate; A steering rod, the middle part of which is connected to the rotating shaft, and two first sliding grooves are respectively arranged on the steering rods on both sides of the rotating shaft; Two connecting rods are respectively arranged horizontally on the two guide rods and perpendicular to the guide rods, and the two connecting rods are respectively slidably arranged in the two first sliding grooves; The driving component is arranged on the supporting plate and connected with one of the guide rods to drive the guide rod to slide back and forth.
6. A heating device for producing low-elastic yarn according to claim 5, characterized in that: The driving member comprises: A first motor is arranged on the support plate, and a rotating rod is arranged at an output end thereof; A driving rod, a first end of which is connected to one of the guide rods and a second end of which is provided with a second slide groove; The sliding rod is arranged at the free end of the rotating rod and is slidably connected with the second sliding groove.
7. A heating device for producing low-elastic yarn according to any one of claims 1 to 6, characterized in that: A water squeezing mechanism is also provided on the cleaning box at the rear side of the first guide roller, and the water squeezing mechanism is used to squeeze out excess water in the low-elastic yarn.
8. A heating device for producing low-elastic yarn according to claim 7, characterized in that: The water squeezing mechanism comprises: A fixed squeezing roller rotatably disposed on the cleaning box; An adjustment seat is arranged on the cleaning box, a first slideway is vertically arranged on the adjustment seat, and a first slider is slidably arranged in the first slideway; A movable squeezing roller is parallel to the fixed squeezing roller and rotatably disposed on the first sliding block; The first screw rod is vertically and rotatably arranged on the first sliding block, and the upper end of the first screw rod is threadedly connected with and penetrates the adjusting seat.
Citation Information
Patent Citations
Heating device for polyester low stretch yarn
CN219342451U