Steel-aluminum conversion module system structural member
By adopting steel and aluminum conversion module system structural parts, combined with fire-resistant expansion gaskets, fire-resistant glass and aluminum conversion card parts, a modular fire-resistant glass partition system is formed, which solves the problems of insufficient fire-resistant performance of existing aluminum glass partition walls and backward steel glass partition wall technology, and achieves the improvement of high fire-resistant performance and process level.
Patent Information
- Application Number
- CN202420463332.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The fire resistance performance of existing aluminum glass partition walls is insufficient, and the process technology and standardized mass production capacity of steel glass partition walls need to be improved, which cannot meet the fire resistance requirements of modern public places for large-area glass partition walls.
The steel-aluminum conversion module system structural parts are adopted, including the sky rail, the ground rail, the vertical steel keel and the module steel buckle plate, combined with fire-proof expansion gaskets, fire-proof glass and aluminum conversion card parts, forming a modular fire-proof glass partition system.
It achieves a refined style that conforms to the modern finished glass partition walls, while ensuring the stability and fire safety of the system, improving the fire resistance and process level of the overall structure, and adapting to the high requirements of fire-resistant glass partition walls in modern public places.
Smart Images
Figure CN222595228U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to finished glass partition walls and finished door buildings, and specifically relates to a steel-aluminum conversion module system structural component. Background Art
[0002] At present, in the field of finished glass partition wall construction industry, finished glass partition wall systems are divided into all-aluminum glass partition walls, all-steel glass partition walls and steel-aluminum glass partition walls. With the progress of the times, all-aluminum glass partition walls came into being and led the design wave. With the development, steel-aluminum glass partition walls came into being. The structure is in the form of external aluminum and internal steel, that is, the internal vertical keel is made of steel, and the other profiles are made of aluminum. The steel keel strengthens the overall strength of the wall and is more popular. However, since the first two products are basically composed of aluminum, and the melting point of aluminum is only more than 600 degrees, even if fireproof glass is used, the overall system partition wall still cannot meet the fire protection requirements.
[0003] The melting point of steel is as high as 1500 degrees. When used with fireproof glass, all-steel fireproof glass partitions will be on the stage of history. However, steel is not as plastic as aluminum, and has higher requirements for equipment and workers. How to improve the process level, standardize production, and reduce the requirements for workers' skills is an urgent task.
[0004] In addition, with the frequent occurrence of fire incidents, people's fire protection requirements for glass partitions used in large areas in public places have gradually increased, and the call for fire protection products has become increasingly louder.
[0005] Through the above analysis, the problems and defects of the existing technology are: the fire protection performance of traditional aluminum glass partitions is insufficient, the process technology of steel glass partitions needs to be improved, and the standardized mass production capacity needs to be upgraded.
[0006] Therefore, those skilled in the art provide a steel-aluminum conversion module system structure to solve the problems raised in the above background technology. Utility Model Content
[0007] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a steel-aluminum conversion module system structure. To solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
[0008] The structural parts of the steel-aluminum conversion module system include a ceiling rail, a ground rail and a wall rail. A rail pad is arranged inside the ground rail, and a fire-proof expansion gasket is arranged on the outside of the wall rail. The vertical steel keel is connected and fixed to the ceiling rail and the ground rail. The vertical steel keel is an important component for supporting the wall, and its composition is divided into two parts. One is formed by punching and riveting two groups of symmetrical steel plates formed by multiple roll-pressing and bending, and the other is formed by two groups of symmetrical T-shaped steel plates inserted into the first part of the steel profile.
[0009] As a further solution of the utility model: the ceiling rail, the ground rail and the rail pad are all U-shaped structures, and the fire-proof expansion gasket is attached to the outer sides of the ceiling rail, the ground rail and the wall rail to prevent smoke and open flames from entering the room due to gaps between the rails and the original wall surface, and the rail pad in the ground rail is used to carry the glass module unit.
[0010] As a further solution of the utility model: the modular steel gusset plate is placed on the ceiling rail and the ground rail, sits on the rail pad, and is connected to the vertical steel keel by a clamping connection. The modular steel gusset plate is formed by multiple roller pressing and bending of the steel plate, and then the surface of the gusset plate is punched with countless tiny holes to create sound-absorbing conditions. Sound-absorbing cotton is placed on the back of the modular steel gusset plate, and the steel gusset plate back plate is fixed on the modular steel gusset plate to press the sound-absorbing cotton, making it easy for sound to enter but difficult to exit, and exhausting the energy inside the profile, and then the four assembled modular steel gusset plates on the top, bottom, left and right sides are used to form a unit module through right-angle connectors.
[0011] As a further solution of the utility model: fireproof glass is placed on the unit module composed of the modular steel buckle plates, which is the fire-facing side, U-shaped fireproof expansion strips are wrapped around the edges of the fireproof glass, and tempered glass is placed on the other side of the unit module composed of the modular steel buckle plates, which is the fire-repellent side, forming a double-glass system.
[0012] As a further solution of the utility model: the side of the modular steel gusset plate is provided with an aluminum conversion card, the modular steel gusset plate and the aluminum conversion card are reinforced and connected by screws, one side of the aluminum conversion card is pressed on the edge of the tempered glass, and the aluminum conversion card is used to fix the tempered glass on the back-fire surface.
[0013] As a further solution of the utility model: a fireproof glass fixing steel card is provided on one side of the fireproof glass of the modular steel gusset plate, and the fireproof glass fixing steel card is used to fix the fireproof glass on the fire-facing side. The fireproof glass fixing steel card is an F-shaped card, and the bayonet is clamped on the side of the modular steel gusset plate, and the tail of the card is pressed on the edge of the glass. The aluminum conversion card is placed on the steel card, and the aluminum conversion card, the fireproof glass fixing steel card and the modular steel gusset plate are connected and fixed with screws.
[0014] As a further solution of the utility model: an external aluminum module decorative cover is arranged on the outside of the aluminum conversion card, and the external aluminum module decorative cover is cut at a 45° angle by the equipment in the factory, and has an angle code socket inside, and the corners are connected with right-angle codes to form a module frame structure, and then this module frame structure is connected to the aluminum conversion card. Since both are made of aluminum material, the card points can be designed to be interlocked and connected.
[0015] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art.
[0016] The utility model can not only conform to the exquisite style of modern finished glass partition walls, but also ensure the stability and fire safety of the system, and utilizes the high fire resistance of steel products and the plasticity of aluminum products to form a modular fireproof glass partition wall system.
[0017] The utility model adapts to the characteristics of modern finished glass partition walls, designs the external decorative cover into an aluminum product, forms a diagonal connection, and is connected to the internal aluminum clips. The overall module unit is above the internal frame, with convex and concave, beautiful and unique appearance.
[0018] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are part of this application and are used to provide a further understanding of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model, but do not constitute an improper limitation on the utility model. Obviously, the drawings described below are only some embodiments. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0020] Figure 1 A steel-aluminum conversion module system structural component provided by an embodiment of the utility model;
[0021] Figure 2 A schematic diagram of a cross-sectional structure provided for an embodiment of the utility model;
[0022] Figure 3 A schematic diagram of the vertical cross-section structure provided for an embodiment of the utility model.
[0023] In the figure: 1. Ceiling rail; 2. Ground rail; 3. Rail pad; 4. Wall rail; 5. Fireproof expansion gasket; 6. Vertical steel keel; 7. Modular steel gusset plate; 8. Sound-absorbing cotton; 9. Steel gusset plate back plate; 10. U-shaped fireproof expansion strip; 11. Fireproof glass; 12. Tempered glass; 13. Fireproof glass fixing steel clip; 14. Aluminum conversion clip; 15. External aluminum module decorative cover.
[0024] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0026] like Figures 1 to 3 As shown, the structural parts of the steel-aluminum conversion module system include a ceiling rail 1, a ground rail 2 and a wall rail 4. A rail pad 3 is arranged inside the ground rail 2, and a fire-proof expansion gasket 5 is arranged on the outer side of the wall rail 4. The vertical steel keel 6 is connected and fixed to the ceiling rail 1 and the ground rail 2. The vertical steel keel 6 is an important component for supporting the wall, and its composition is divided into two parts. One is composed of two groups of symmetrical steel plates punched and riveted by multiple roller bending processes, and the other is composed of two groups of symmetrical T-shaped steel plates inserted into the first part of the steel profile.
[0027] Among them, the ceiling rail 1, the ground rail 2 and the rail pad 3 are all U-shaped structures. The outer sides of the ceiling rail 1, the ground rail 2 and the wall rail 4 are equipped with fire-proof expansion gaskets 5 to prevent smoke and open flames from entering the room due to gaps between the rails and the original wall. The rail pad 3 in the ground rail 2 is used to carry the glass module unit.
[0028] The modular steel gusset plate 7 is placed on the ceiling rail 1 and the ground rail 2, sits on the rail pad 3, and is connected to the vertical steel keel 6. The modular steel gusset plate 7 is formed by multiple roller bending of the steel plate, and then the surface of the gusset plate is punched with countless tiny holes to create sound-absorbing conditions. The sound-absorbing cotton 8 is placed on the back of the modular steel gusset plate 7, and the steel gusset plate back plate 9 is fixed on the modular steel gusset plate 7 to press the sound-absorbing cotton 8, making it easy for sound to enter but difficult to exit, and exhausting the energy inside the profile, and then the four assembled modular steel gusset plates 7 on the upper, lower, left and right sides are used to form a unit module through right-angle connectors.
[0029] The fireproof glass 11 is placed on the unit module composed of the modular steel buckle plate 7 as the fire-facing side, the U-shaped fireproof expansion strip 10 is wrapped around the edges of the fireproof glass 11, and the tempered glass 12 is placed on the other side of the unit module composed of the modular steel buckle plate 7 as the fire-repellent side, forming a double-glass system.
[0030] An aluminum conversion card 14 is provided on the side of the module steel buckle plate 7. The module steel buckle plate 7 and the aluminum conversion card 14 are reinforced and connected by screws. One side of the aluminum conversion card 14 is pressed on the edge of the tempered glass 12. The aluminum conversion card 14 is used to fix the tempered glass 12 on the back-fire side.
[0031] A fireproof glass fixing steel clip 13 is provided on one side of the fireproof glass 11 of the modular steel gusset plate 7. The fireproof glass fixing steel clip 13 is used to fix the fireproof glass 11 on the fire-facing side. The fireproof glass fixing steel clip 13 is an F-shaped clip. The bayonet is clamped on the side of the modular steel gusset plate 7, and the tail of the clip is pressed on the edge of the glass. An aluminum conversion clip 14 is placed on the steel clip, and the aluminum conversion clip 14, the fireproof glass fixing steel clip 13 and the modular steel gusset plate 7 are connected and fixed with screws.
[0032] An external aluminum module decorative cover 15 is arranged on the outside of the aluminum conversion card 14. The external aluminum module decorative cover 15 is cut at a 45° angle by the equipment in the factory. There is an angle code socket inside it. The corners are connected with right-angle codes to form a module frame structure. Then, this module frame structure is connected to the aluminum conversion card 14. Since both are made of aluminum material, the card points can be designed to be interlocked and connected.
[0033] The working principle of the utility model is as follows: the vertical steel keel 6 is connected and fixed with the ceiling rail 1 and the ground rail 2, and is used to divide and fix the module unit, which not only improves the fireproof performance, but also improves the stability of the overall structure. The module steel buckle plate 7 is made of steel material, and the micro-hole punching technology is matched with the sound-absorbing cotton 8 material, which can be installed in a modular manner, improve the fireproof performance, enhance the sound insulation performance, provide a more stable basic structure, and make the modular installation easier. The fireproof glass fixing steel card 13 is connected with the internal module steel buckle plate 7, and the glass is completely placed inside the steel profile, which is more firm and has a higher melting point of the profile, thereby enhancing the stability of the overall wall structure and improving the fire resistance.
[0034] The fire-facing side adopts a double-clip structure consisting of a fireproof glass fixing steel clip 13 and an aluminum conversion clip 14. The double clip is connected to the module steel buckle plate 7 with screws, which is very stable; the back-fire side adopts a single-clip structure of an aluminum conversion clip 14. Similarly, the aluminum conversion clip 14 is connected to the module steel buckle plate 7 with screws to provide a basis for the installation of the external aluminum module decorative cover 15, thus achieving fireproof performance and improving the process level. The double-clip design concept breaks through the traditional concept of using all-steel profiles as frames. The introduction of conversion clips provides benefits for improving the process level and standardized production; the external module decorative cover is connected to the aluminum conversion clip 14, which is firm and easy to install, with module integration and exquisite workmanship.
[0035] The ceiling rail 1 and the ground rail 2 are used to build the overall frame, connected to the top and the ground, the rail pad 3 is placed in the ground rail 2 to support the overall unit block, the wall rail 4 is a vertical rail, connected to the side wall; the sound-absorbing cotton 8 is placed in the groove on the back of the module steel buckle plate 7, the steel buckle plate back plate 9 and the module steel buckle plate 7 can be connected into one, the module steel buckle plate 7 can be connected to the frame module in the form of a right-angle code, the steel buckle plate back plate 9 fits the shape of the vertical steel keel 6, and the vertical steel keel 6 can be plugged into the back socket of the module steel buckle plate 7; the module steel buckle plate 7 is an integrated structure;
[0036] The working principle of the steel-aluminum conversion module system structural parts is as follows:
[0037] The ceiling rail 1, the floor rail 2 and the wall rail 4 are the parts of the system structure that are in contact with other surrounding walls. They are all covered with fireproof expansion gaskets 5 to seal the contact position between the system and the wall. The fireproof expansion gaskets 5 will expand several times when exposed to fire, isolating the indoor and outdoor areas.
[0038] The modular steel gusset plate 7 is the core component of the structure, the foundation for building the modular unit, the underlying structure for steel-aluminum conversion, and the main structural component for improving fire resistance. It is an integrated modular steel structure, which can be formed into a steel frame through right-angle connectors, on which a fireproof glass fixing steel card 13 can be installed to fix the fireproof glass 11 therein. The full steel component is equipped with the fireproof glass 11 to form a fireproof modular unit;
[0039] The steel gusset plate back plate 9 optimizes and upgrades the above-assembled fireproof module unit to improve the sound insulation performance and stability. The module steel gusset plate 7 has an open groove structure on the back, which can be filled with sound-absorbing cotton 8. The steel gusset plate back plate 9 is fixedly connected with the module steel gusset plate 7 to cover the sound-absorbing cotton 8, thereby improving the sound insulation effect of the system. In addition, the steel gusset plate back plate 9 is connected with the module steel gusset plate 7 to form a cavity closed structure, making the overall module unit more stable.
[0040] The fireproof glass 11 is wrapped around with a U-shaped fireproof expansion strip 10. When a fire occurs, the U-shaped fireproof expansion strip 10 expands several times to fill the gap between the fireproof glass 11 and the module steel gusset plate 7 and the fireproof glass fixing steel card 13 to prevent the fire from entering;
[0041] Since the fireproof glass fixing steel card 13 is only used to fix the fireproof glass 11, it cannot be directly used as an external finished product decorative cover. In addition, the back-to-fire side uses tempered glass 12, and there is no fire protection requirement. The fireproof glass fixing steel card 13 is not used, so the aluminum conversion card 14 is introduced. Its first function is conversion connection. The aluminum conversion card 14 is placed on the (fire-facing) fireproof glass fixing steel card 13. After the two are stacked, they are connected to the module steel buckle plate 7 by screws, and the fireproof glass 11 is fixed therein at the same time, and then the external aluminum module decorative cover 15 and the aluminum conversion card 14 are used for decoration; its second function is to fix the (back-to-fire) tempered glass 12. The aluminum conversion card 14 is directly clamped on the module steel buckle plate 7. One side of the aluminum conversion card 14 will cover the tempered glass 12 to fix it, and then the external aluminum module decorative cover 15 is installed;
[0042] The rail pad 3 is placed inside the ground rail 2 to support the entire glass module unit. The vertical steel keel 6 is connected and fixed to the ceiling rail 1 and the ground rail 2, and then connected to the module steel buckle plate 7 of the glass module unit by plugging, so that the glass module unit is fixed between the top and the ground, which is very firm. The steel-aluminum conversion module system structure provides a fast, stable and reliable method through its carefully designed parts to safely fix the tempered glass 12 thereon, and abandons a series of traditional profile components to integrate functions into one;
[0043] Used in finished glass partition systems, suitable for double-glazed glass partition systems, such as Figure 2 As shown, two types of card structures are installed at the fire-facing glass, namely, the glass fixing steel card and the aluminum conversion card 14; Figure 3 As shown, the glass module unit is placed between the top and bottom rails, which is a bite structure and is overall stable and durable;
[0044] Two specific embodiments and their implementation schemes:
[0045] Example 1: Office glass partition
[0046] 1) Location: The partition wall between the office area and the corridor, such as the glass partition wall in the public area;
[0047] 2) Installation:
[0048] Place the ceiling rail 1 and the floor rail 2 at the predetermined positions, and fix the wall rail 4 on the side wall;
[0049] Use the module steel gusset plate 7 to form a frame module, place the sound-absorbing cotton 8 in the back groove of the module steel gusset plate 7, and use the steel gusset plate back plate 9 to encapsulate it;
[0050] Connect the vertical steel keel 6 to the ground rail 2, place the rail pad 3 inside the ground rail 2, and place the frame module on the rail pad 3;
[0051] The fire-facing side is provided with fireproof glass 11, which is fixed with steel clips for fixing the fireproof glass 11; the back-facing side is provided with tempered glass 12, which is fixed with aluminum conversion clips 14;
[0052] Install an aluminum conversion card 14 at the fireproof glass fixing steel card 13 on the fire-facing side;
[0053] 3) Completion: The external aluminum module decorative cover 15 is fixed on the aluminum conversion card 14, and the glass partition will be firmly fixed on the ground;
[0054] Example 2: Data center room
[0055] 1) Select the location: the area in the data center where switches and databases are stored;
[0056] 2) Installation:
[0057] According to the design of the machine room area, place the top and bottom rails 2 and the vertical steel keels 6 at appropriate locations;
[0058] Module system packaging: Place the sound-absorbing cotton 8 in the back groove of the module steel gusset plate 7, and then package the steel gusset plate back plate 9. The three form a whole. Use right-angle code pieces to assemble four packaged module steel gusset plates 7 into a frame structure;
[0059] After the U-shaped fireproof expansion strip 10 wraps around the fireproof glass 11, the fireproof glass 11 is placed on the module steel buckle plate 7, the fireproof glass fixing steel clip 13 is installed, and the aluminum conversion clip 14 is added, and the external aluminum module decorative cover 15 is installed thereon, and the tempered glass 12 is placed on the other side of the module steel buckle plate 7, and the aluminum conversion clip 14 is installed, and the external aluminum module decorative cover 15 is installed thereon;
[0060] After assembling each unit glass module, place them one by one inside the predetermined frame;
[0061] 3) Completion: After the module system structural parts are connected to the floor rails 2 and the vertical steel keels 6, the glass module system and any necessary entrances will be firmly fixed to the ground;
[0062] These two embodiments provide information on how to apply the above-mentioned steel-aluminum conversion module system structure in different environments and for different purposes.
[0063] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent can make some changes or modify the technical content suggested above into an equivalent embodiment with equivalent changes without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of the solution of the utility model.
Claims
1. A steel-aluminum conversion module system structural component, comprising a ceiling rail (1), a floor rail (2), a module steel gusset plate (7) and a wall rail (4), characterized in that: A rail pad (3) is arranged inside the ground rail (2), a fireproof expansion pad (5) is arranged on the outer side of the wall rail (4), and a vertical steel keel (6) is connected and fixed to the ceiling rail (1) and the ground rail (2). The vertical steel keel (6) is an important component for supporting the wall, and is composed of two parts, one of which is formed by punching and riveting two groups of symmetrical steel plates formed by multiple roll-bending processes, and the other is formed by two groups of symmetrical T-shaped steel plates inserted into the first part of the steel profile.
2. The steel-aluminum conversion module system structural component according to claim 1 is characterized in that: The ceiling rail (1), the floor rail (2) and the rail pad (3) are all U-shaped structures, and the outer sides of the ceiling rail (1), the floor rail (2) and the wall rail (4) are all attached with the fireproof expansion pad (5).
3. The steel-aluminum conversion module system structural component according to claim 2 is characterized in that: The modular steel gusset plate (7) is placed on the ceiling steel rail (1) and the ground steel rail (2), sits on the steel rail pad (3), and is connected to the vertical steel keel (6) by a snap-fit connection. The sound-absorbing cotton (8) is placed in the groove on the back of the modular steel gusset plate (7), and the steel gusset plate back plate (9) is fixed on the modular steel gusset plate (7).
4. The steel-aluminum conversion module system structural component according to claim 3 is characterized in that: The fireproof glass (11) is placed on the unit module composed of the module steel buckle plate (7), the U-shaped fireproof expansion strip (10) is wrapped along the edges of the fireproof glass (11), and the tempered glass (12) is placed on the other side of the unit module composed of the module steel buckle plate (7).
5. The steel-aluminum conversion module system structural component according to claim 4 is characterized in that: An aluminum conversion card (14) is clamped on the side of the modular steel buckle plate (7), and the modular steel buckle plate (7) and the aluminum conversion card (14) are reinforced and connected by screws, and one side of the aluminum conversion card (14) is pressed against the edge of the tempered glass (12).
6. The steel-aluminum conversion module system structural component according to claim 5, characterized in that: A fireproof glass fixing steel clip (13) is provided on one side of the fireproof glass (11) of the modular steel buckle plate (7); the fireproof glass fixing steel clip (13) is an F-shaped clip, the clip mouth of which is clipped on the side of the modular steel buckle plate (7), and the tail of the clip is pressed on the edge of the glass.
7. The steel-aluminum conversion module system structural component according to claim 6, characterized in that: An external aluminum module decorative cover (15) is arranged on the outside of the aluminum conversion card (14), and the module steel buckle plate (7) is an integrally formed structure.