Adjustable vertical assembling jig frame for assembling plane truss

By designing an adjustable vertical assembly tire frame and using technical means such as columns and adjustment components, the problems of high material consumption, cumbersome processing and high site requirements of traditional assembly methods are solved, and more efficient truss assembly is achieved.

CN222595565UActive Publication Date: 2025-03-11SHANGHAI BAOYE GRP CORP
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Patent Information

Application Number
CN202421123835.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-03-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The traditional assembled trusses have high material consumption, complicated processing process, high site requirements, and insufficient flexibility in the layout of tire frames, which reduces the efficiency of workers assembled trusses.

Method used

An adjustable vertical assembled tire frame is designed to assemble plane trusses, reduce the requirements for the site through columns, and flexibly assembled trusses of various heights through adjustment components and electric reverse chains.

Benefits of technology

The requirements for the site when assembling trusses are reduced, the workers' ability to assemble two trusses at the same time are improved, the assembly efficiency of trusses is improved, and the workers' labor is reduced.

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Abstract

The utility model discloses an adjustable vertical assembling jig frame for assembling a plane truss, and relates to the technical field of construction. The device comprises a base, a stand column is fixedly connected to the center of the top of the base, lifting bases are fixedly connected to the top of the base, the number of the lifting bases is two, the sides, close to each other, of the two lifting bases are fixedly connected with the outer surface of the stand column, and the tops of the two lifting bases make contact with trusses. Adjusting assemblies are arranged at the tops of the stand columns, and the left sides and the right sides of the stand columns make contact with separation steel pipes. According to the utility model, the upright post is arranged, specifically, the chain block hook can hook the upper flange plate on the side surface of the truss by adjusting the position, and the electric chain block is opened to tighten the chain, so that the chain block hook can generate tensile force on the truss to enable the truss to lean against the upright post, and the requirement on a site during truss assembly is reduced; and meanwhile, a worker can splice the two trusses together, and the truss splicing efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of construction, and particularly relates to an adjustable vertical assembly frame for assembling plane trusses. Background Art

[0002] Trusses are widely used in steel structures, mainly in industrial and civil building roofs (roof trusses, etc.), crane beams (i.e. crane trusses), stations and bridges. Steel trusses are commonly used as the main components of load-bearing structures. The most commonly used steel trusses are plane trusses, which are actually lattice beams under lateral loads.

[0003] The traditional assembly method of segmented trusses mainly adopts an integral portal frame for assembly, but this assembly method has the disadvantages of high material consumption, complicated frame assembly process, high site requirements, and inflexible frame layout, which reduces the efficiency of workers in assembling the trusses. At this time, an adjustable vertical assembly frame for assembling flat trusses is needed to improve the assembly efficiency of the trusses. Utility Model Content

[0004] The purpose of the utility model is to provide an adjustable vertical assembly cradle for assembling flat trusses. Through the vertical columns, the device can reduce the requirements for the site and can splice two trusses at the same time, which solves the problem that the existing assembly method of segmented trusses mainly adopts an integral portal cradle for assembly. However, this assembly method has the disadvantages of large material consumption, complicated cradle assembly and processing process, high site requirements, and insufficient flexibility in cradle layout, which reduces the efficiency of workers in assembling trusses.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is an adjustable vertical assembly frame for assembling plane trusses, comprising a base, a column fixedly connected to the center of the top of the base, a lifting base fixedly connected to the top of the base, two lifting bases, the sides of the two lifting bases close to each other are fixedly connected to the outer surface of the column, the tops of the two lifting bases are in contact with the truss, the tops of the columns are provided with adjustment components, the left and right sides of the columns are in contact with partition steel pipes, the tops of the two partition steel pipes are provided with two square grooves, and the two square grooves are symmetrically arranged with the column as the center. By setting the column, the requirements for the site when assembling the trusses are reduced, and at the same time, workers can assemble two trusses together, thereby improving the assembly efficiency of the trusses.

[0007] Furthermore, the parts contained in the two square grooves are the same, the inner wall of the square groove is fixedly connected to a fixing rod, and the outer surface of the fixing rod is rotatably connected to a rotating block. By setting the rotating block, the electric fall chain can be easily rotated, so that the chain can better fix the truss.

[0008] Furthermore, an electric fall chain is fixedly connected to the left side of the rotating block, a chain is fixedly connected to the bottom of the electric fall chain, a fall chain hook is fixedly connected to the bottom of the chain, and the top of the fall chain hook is in contact with the outer surface of the truss. By providing the fall chain hook, the risk of flanging of the truss is reduced during assembly.

[0009] Furthermore, the adjustment component includes a support frame, the bottom of the support frame is fixedly connected to the top of the column, the top of the support frame is fixedly connected to a motor, the bottom output end of the motor is fixedly connected to a rotating shaft, and the bottom of the rotating shaft is fixedly connected to a gear 1. By setting the adjustment component, the device can assemble trusses of various heights, avoiding the need for workers to replace the tire frame when assembling different trusses, thereby reducing the workload of workers.

[0010] Furthermore, the left and right sides of the gear one are meshedly connected with gear two, and the two gear twos are fixedly connected with threaded rods. By setting the gear one, the motor can drive the two threaded rods to move at the same time.

[0011] Furthermore, a square groove one is opened on the left and right sides of the column, and the two square grooves are symmetrically arranged with the column as the center. The parts contained in the two square grooves are the same. The inner wall of the square groove one is rotatably connected to the outer surface of the threaded rod. The outer surface of the threaded rod is threadedly connected with a moving block, and the outer surface of the moving block is in contact with the inner wall of the square groove one. The right side of the moving block is fixedly connected to the left side of the partition steel pipe. By setting the moving block, the partition steel pipe can move up and down quickly.

[0012] Furthermore, the front and back sides of the partition steel pipe are fixedly connected with fixing blocks, and the two fixing blocks are symmetrically arranged with the partition steel pipe as the center. A circular groove 1 is opened inside the fixing block, and the number of the circular grooves 1 is two. Bolts are slidably connected to the inner walls of the two circular grooves 1. Several circular grooves 2 are opened inside the column, and the bolts are plugged into the circular grooves 2. Nuts are threadedly connected to the outer surfaces of the two bolts. By setting the fixing blocks, the partition steel pipe can fit more tightly to the surface of the column.

[0013] The utility model has the following beneficial effects:

[0014] The utility model arranges columns, specifically adjusts the positions so that the fall chain hooks can hook the upper flange plates on the sides of the trusses, turns on the electric fall chain to tighten the chain, and enables the fall chain hooks to generate pulling force on the trusses so that the trusses can lean against the columns, thereby reducing the requirements for the site when assembling the trusses and allowing workers to assemble two trusses together, thereby improving the assembly efficiency of the trusses.

[0015] The utility model sets an adjustment component, specifically, turns on the motor to drive the rotating shaft to rotate, so that the threaded rod can be driven to rotate. During the rotation of the threaded rod, the moving block is driven to move upward. When the moving block moves upward, it also drives the separating steel pipe to move upward, so that the device can assemble trusses of various heights, avoiding the situation where workers need to replace the tire frame when assembling different trusses, thereby reducing the workload of workers.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the lifting base of the utility model;

[0020] Figure 3 This is a schematic diagram of the overall structure of the electric chain-falling system of the utility model;

[0021] Figure 4 This is a schematic diagram of the overall structure of the utility model separation steel pipe;

[0022] Figure 5 It is a schematic diagram of the overall structure of the fixing block of the utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Base; 2. Column; 3. Lifting base; 4. Truss; 11. Fixed rod; 12. Rotating block; 13. Electric fall chain; 14. Chain; 15. Fall chain hook; 22. Adjustment assembly; 221. Support frame; 222. Motor; 223. Rotating shaft; 224. Gear 1; 225. Gear 2; 226. Threaded rod; 227. Partition steel pipe; 228. Moving block; 31. Fixed block; 32. Bolt. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 As shown, the utility model is an adjustable vertical assembly frame for assembling a plane truss, including a base 1, a column 2 is fixedly connected to the center of the top of the base 1, a lifting base 3 is fixedly connected to the top of the base 1, there are two lifting bases 3, the sides of the two lifting bases 3 close to each other are fixedly connected to the outer surface of the column 2, the tops of the two lifting bases 3 are in contact with the truss 4, an adjustment component 22 is provided on the top of the column 2, the left and right sides of the column 2 are in contact with a partition steel pipe 227, the tops of the two partition steel pipes 227 are each provided with a square groove two, and the two square grooves two are symmetrically arranged with the column 2 as the center.

[0027] The parts contained in the two square grooves 2 are the same. A fixing rod 11 is fixedly connected to the inner wall of the square groove 2, and a rotating block 12 is rotatably connected to the outer surface of the fixing rod 11.

[0028] An electric fall chain 13 is fixedly connected to the left side of the rotating block 12. The electric fall chain 13 is also called an "electric hoist". The electric hoist is a light and small lifting equipment with the characteristics of small size, light weight, simple operation and easy use. It is used in industrial and mining enterprises. A chain 14 is fixedly connected to the bottom of the electric fall chain 13. A fall chain hook 15 is fixedly connected to the bottom of the chain 14. The top of the fall chain hook 15 is in contact with the outer surface of the truss 4. By setting a column, specifically by adjusting the position so that the fall chain hook 15 can hook the upper flange plate on the side of the truss, the electric fall chain 13 is opened to tighten the chain 14, so that the fall chain hook 15 can generate a pulling force on the truss 4 so that the truss 4 can lean on the column, reducing the requirements for the site when assembling the truss 4, and at the same time allowing workers to assemble two trusses 4 together, thereby improving the assembly efficiency of the truss.

[0029] The adjustment component 22 includes a support frame 221, the bottom of the support frame 221 is fixedly connected to the top of the column 2, the top of the support frame 221 is fixedly connected to a motor 222, the bottom output end of the motor 222 is fixedly connected to a rotating shaft 223, and the bottom of the rotating shaft 223 is fixedly connected to a gear 1 224.

[0030] The left and right sides of the gear 1 224 are meshedly connected with the gear 2 25 , and the two gears 225 are fixedly connected with the threaded rod 226 .

[0031] A square groove 1 is provided on the left and right sides of the column 2. The two square grooves 1 are symmetrically arranged with the column 2 as the center, and the parts contained in the two square grooves 1 are the same.

[0032] An inner wall of the square groove is rotatably connected to the outer surface of the threaded rod 226, and a moving block 228 is threadedly connected to the outer surface of the threaded rod 226. The outer surface of the moving block 228 contacts an inner wall of the square groove, and the right side of the moving block 228 is fixedly connected to the left side of the separating steel pipe 227. By setting the adjustment component 22, specifically turning on the motor 222 to drive the rotating shaft 223 to rotate, the threaded rod 226 can be driven to rotate. During the rotation of the threaded rod 226, the moving block 228 will be driven to move upward. When the moving block 228 moves upward, the separating steel pipe 227 will be moved upward, so that the device can assemble trusses of various different heights, avoiding the situation where workers need to replace the tire frame when assembling different trusses, thereby reducing the workload of workers.

[0033] The front and back sides of the partition steel pipe 227 are fixedly connected with fixed blocks 31. The two fixed blocks 31 are symmetrically arranged with the partition steel pipe 227 as the center. A circular groove 1 is opened inside the fixed block 31. There are two circular grooves 1. Bolts 32 are slidably connected to the inner walls of the two circular grooves 1. Several circular grooves 2 are opened inside the column 2. The bolts 32 are plugged into the circular grooves 2. Nuts are threadedly connected to the outer surfaces of the two bolts 32.

[0034] A specific application of this embodiment is as follows: first, the number of tire frames is determined according to the number of truss segments. If the number of segments is n, n+1 tire frames need to be processed. The transport vehicle truss is hoisted onto the tire frame by a lifting machine. The position is adjusted so that the fall chain hook 15 can hook the upper flange plate on the side of the truss. The electric fall chain 13 is opened to tighten the chain 14. The model specification of the electric fall chain is CD5T-18m, so that the fall chain hook 15 can generate tension on the truss 4 so that the truss 4 can lean against the column, so that the truss 4 can avoid tipping over during assembly. When the truss 4 is assembled, the hook can be released, so that the truss 4 can be directly lifted after assembly without flanging the truss 4, which reduces the site requirements when assembling the truss 4. At the same time, it allows workers to assemble two trusses 4 together, thereby improving the assembly efficiency of the truss. When the device needs to assemble trusses 4 of different models, it is counterclockwise. Rotate the nuts to remove the eight nuts. After the nuts are removed, pull the eight bolts 32 out of the fixed block 31, turn on the motor 222 to drive the rotating shaft 223 to rotate, and the rotating shaft 223 will drive the gear 1 224 to rotate during the rotation of the rotating shaft 223. When the gear 1 224 rotates, it will drive the gear 2 225 on the left and right sides to rotate. When the gear 2 225 rotates, it will drive the threaded rod 226 to rotate in the inner wall of the square groove 1 opened on both sides of the column 2. When the threaded rod 226 rotates, it will drive the moving block 228 to move upward. When the moving block 228 moves upward, it will drive the separating steel pipe 227 to move upward. When the two separating steel pipes 227 move to the required position, turn off the motor to stop the two separating steel pipes 227 from moving, and insert the eight bolts 32 into the circular groove 1 opened in the fixed block 31 respectively. Fix the bolts 32 with nuts to improve the stability of the separating steel pipe 227.

[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An adjustable vertical assembly frame for assembling a plane truss, comprising a base (1), a column (2) being fixedly connected at the center of the top of the base (1), a lifting base (3) being fixedly connected at the top of the base (1), two lifting bases (3), and characterized in that: The sides of the two lifting bases (3) that are close to each other are fixedly connected to the outer surface of the column (2), the tops of the two lifting bases (3) are in contact with the truss (4), and the top of the column (2) is provided with an adjustment component (22); The left and right sides of the column (2) are in contact with a partition steel pipe (227), and the tops of the two partition steel pipes (227) are each provided with a square groove II, and the two square grooves II are symmetrically arranged with the column (2) as the center.

2. The adjustable vertical assembly frame for assembling a plane truss according to claim 1, characterized in that: The parts contained in the two square grooves No. 2 are the same; a fixing rod (11) is fixedly connected to the inner wall of the square groove No. 2; and a rotating block (12) is rotatably connected to the outer surface of the fixing rod (11).

3. The adjustable vertical assembly frame for assembling a plane truss according to claim 2, characterized in that: The left side of the rotating block (12) is fixedly connected to an electric fall chain (13), the bottom of the electric fall chain (13) is fixedly connected to a chain (14), the bottom of the chain (14) is fixedly connected to a fall chain hook (15), and the top of the fall chain hook (15) is in contact with the outer surface of the truss (4).

4. The adjustable vertical assembly frame for assembling a plane truss according to claim 1, characterized in that: The adjustment assembly (22) comprises a support frame (221), the bottom of the support frame (221) being fixedly connected to the top of the column (2), the top of the support frame (221) being fixedly connected to a motor (222), the bottom output end of the motor (222) being fixedly connected to a rotating shaft (223), and the bottom of the rotating shaft (223) being fixedly connected to a gear 1 (224).

5. The adjustable vertical assembly frame for assembling a plane truss according to claim 4, characterized in that: The left and right sides of the gear one (224) are meshedly connected with gear two (225), and the two gear twos (225) are fixedly connected with a threaded rod (226).

6. The adjustable vertical assembly frame for assembling a plane truss according to claim 5, characterized in that: A square groove one is provided on the left and right sides of the column (2), the two square grooves one are symmetrically arranged with the column (2) as the center, and the parts contained in the two square grooves one are the same.

7. The adjustable vertical assembly frame for assembling a plane truss according to claim 6, characterized in that: An inner wall of the square groove is rotatably connected to the outer surface of the threaded rod (226); a moving block (228) is threadedly connected to the outer surface of the threaded rod (226); an outer surface of the moving block (228) contacts an inner wall of the square groove; and a right side of the moving block (228) is fixedly connected to a left side of the separating steel pipe (227).

8. The adjustable vertical assembly frame for assembling a plane truss according to claim 7, characterized in that: The front and back sides of the partition steel pipe (227) are fixedly connected to fixing blocks (31), and the two fixing blocks (31) are symmetrically arranged with the partition steel pipe (227) as the center. A circular groove one is provided inside the fixing block (31), and the number of the circular grooves one is two. Bolts (32) are slidably connected to the inner walls of the two circular grooves one. A plurality of circular grooves two are provided inside the column (2), and the bolts (32) are plugged into the circular grooves two. Nuts are threadedly connected to the outer surfaces of the two bolts (32).