Ultrasonic cutter bar test platform
By designing an ultrasonic tool rod test platform including positioning blocks, clamping blocks and rollable support cushions, the problem of lack of support and friction during vibration of the ultrasonic tool rod is solved, and higher testing accuracy and safety of the tool rod are achieved.
Patent Information
- Application Number
- CN202421379264.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-17
AI Technical Summary
In the prior art, when detecting whether the ultrasonic tool rod is qualified, the other end of the ultrasonic tool rod lacks support when vibrating, resulting in multi-directional vibration, affecting the test data and accuracy. In addition, during the vibration process, the ultrasonic guide rod and the support member can easily damage the tool rod.
An ultrasonic tool rod test platform is designed, including a bottom plate extending left and right, a vertical plate, an ultrasonic tool main machine and a test module. By installing positioning blocks, clamping blocks and support cushions on the upright, stable support and reduced friction force are achieved for the ultrasonic tool bar.
The test platform can maintain the stability of the ultrasonic toolbar during the test, improve the test accuracy, and avoid damage to the ultrasonic toolbar by reducing friction.
Smart Images

Figure CN222599143U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an ultrasonic knife bar testing platform, belonging to the technical field of medical equipment processing. Background Art
[0002] Ultrasonic surgical devices are widely used in ophthalmic surgery, neurosurgery, tumor treatment and other fields, and have become one of the high-tech medical products that are being developed at home and abroad.
[0003] In the prior art, when testing whether an ultrasonic knife rod is qualified, the ultrasonic knife rod is usually fixed to a work station with screws, and then vibrated and its amplitude is observed. However, the other end of the ultrasonic knife rod in this method has no support during vibration, which can easily generate vibrations in multiple directions, affecting the test data and accuracy. In addition, during the vibration process, the ultrasonic guide rod will generate greater friction with the support, which can easily damage the knife rod. Utility Model Content
[0004] The utility model aims to provide an ultrasonic knife bar testing platform, which can not only ensure the stability of the ultrasonic knife bar during the test, but also reduce the friction force of the ultrasonic knife bar during vibration through a rollable support cushion layer to avoid damage.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an ultrasonic knife rod test platform, comprising: a bottom plate extending left and right, a vertical plate installed on the upper surface of the bottom plate, an ultrasonic knife main unit arranged on the left side of the vertical plate and a test module arranged on the right side of the vertical plate, a positioning block is installed on the upper surface of the vertical plate away from one end of the test module, a clamping block is arranged above the positioning block, a groove is provided on the lower surface of the clamping block and the lower surface of the positioning block, so that a clamping area is surrounded between the two relatively arranged grooves, and the vertical plate is close to the test module. A strip plate is installed on the outer surface of one end of the test module group, and a bearing is installed on the upper end of the vertically extending strip plate and on the side thereof facing the vertical plate through a pin shaft. The other end of the pin shaft, one end of which is installed on the vertical plate, extends to the top of the vertical plate and is connected to the inner ring of the bearing. A supporting pad layer is arranged on the outer side of the circumference of the outer ring of the rotatable bearing, and a transducer equipped with an ultrasonic knife rod is embedded and installed in the clamping area. The end of the ultrasonic knife rod opposite to the transducer extends toward the direction of the test module group and is in rolling contact with the outer circumferential surface of the supporting pad layer.
[0006] The further improved scheme in the above technical scheme is as follows:
[0007] 1. In the above scheme, there is also a memory, which is electrically connected to the test module and a computer host through wires, and is used to transmit the test data received from the test module to the computer host.
[0008] 2. In the above solution, the display screen electrically connected to the computer host is used to display the test results obtained by processing by the computer host in real time.
[0009] 3. In the above solution, there is also a voltage converter, which is electrically connected to the test module and the memory through wires.
[0010] 4. In the above scheme, the test module further includes: a laser generator arranged toward the end face of the right end of the ultrasonic knife rod, a receiving screen for receiving reflected light from the end face of the ultrasonic knife rod and forming a light spot, and a displacement sensor for sensing the change of the light spot position on the receiving screen.
[0011] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0012] The utility model ultrasonic knife bar testing platform, the upper surface of the vertical plate away from the test module end is installed with a positioning block, the upper surface of the positioning block is provided with a clamping block, the lower surface of the clamping block and the lower surface of the positioning block are provided with a groove, so that a clamping area is surrounded by two relatively arranged grooves, and a strip plate is installed on the outer surface of the vertical plate close to the test module end, the upper end of the vertically extending strip plate is located on the side facing the vertical plate and a bearing is installed through a pin shaft, and the other end of the pin shaft installed on the vertical plate at one end extends to the upper side of the vertical plate and is connected to the bearing. The inner ring is connected, and a supporting pad is arranged on the outer circumferential side of the outer ring of the rotatable bearing, and a transducer equipped with an ultrasonic knife rod is embedded and installed in the clamping area, and the end of the ultrasonic knife rod opposite to the transducer extends toward the test module and is in rolling contact with the outer circumferential surface of the supporting pad. While realizing the clamping and positioning of one end of the ultrasonic knife rod installed on the transducer, the other end of the ultrasonic knife rod is stably supported to ensure the stability of the ultrasonic knife rod during the test to improve the test accuracy, and the friction force of the ultrasonic knife rod during vibration can be reduced by the rollable supporting pad to avoid damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Attached Figure 1 This is a schematic diagram of the structure of the ultrasonic knife bar testing platform of the utility model;
[0014] Attached Figure 2 For attachment Figure 1 The enlarged schematic diagram of point A in the middle;
[0015] Attached Figure 3 The partial structure diagram of the ultrasonic knife bar testing platform of the utility model Figure 1 ;
[0016] Attached Figure 4 For attachment Figure 3 Schematic diagram of the cross section along BB;
[0017] Attached Figure 5 For attachment Figure 3 The enlarged schematic diagram of the center C;
[0018] Attached Figure 6 The partial structure diagram of the ultrasonic knife bar testing platform of the utility model Figure 2 .
[0019] In the above drawings: 1, bottom plate; 2, vertical plate; 3, guide rail; 4, slider; 5, positioning block; 6, clamping block; 7, groove; 8, clamping area; 9, ultrasonic knife host; 101, transducer; 102, ultrasonic knife rod; 111, computer host; 112, display screen; 12, voltage converter; 13, circular mounting hole; 14, supporting foot; 15, strip plate; 151, strip through hole; 161, bearing; 162, supporting cushion layer; 163, elastic support part; 164, retaining spring; 17, pin shaft; 18, test module; 181, laser generator; 182, receiving screen; 183, displacement sensor; 19, memory. DETAILED DESCRIPTION
[0020] The present invention can be further understood through the specific embodiments given below, but they are not intended to limit the present invention.
[0021] Embodiment 1: An ultrasonic knife rod test platform, comprising: a bottom plate 1 extending left and right, a vertical plate 2 installed on the upper surface of the bottom plate 1, an ultrasonic knife host 9 arranged on the left side of the vertical plate 2 and a test module 18 arranged on the right side of the vertical plate 2, a positioning block 5 is installed on the upper surface of the vertical plate 2 away from the test module 18, a clamping block 6 is arranged above the positioning block 5, a groove 7 is provided on the lower surface of the clamping block 6 and the lower surface of the positioning block 5, so that a clamping area 8 is surrounded between the two relatively arranged grooves 7, and a strip plate is installed on the outer surface of the vertical plate 2 close to the test module 18 15, a bearing 161 is installed at the upper end of the vertically extending strip plate 15 and located on the side thereof facing the vertical plate 2 through a pin shaft 17, one end of the pin shaft 17 being installed on the vertical plate 2 and the other end extending to the upper side of the vertical plate 2 and connected to the inner ring of the bearing 161, a support cushion layer 162 is arranged on the outer circumference of the outer ring of the rotatable bearing 161, a transducer 101 equipped with an ultrasonic knife rod 102 is embedded and installed in the clamping area 8, and one end of the ultrasonic knife rod 102 opposite to the transducer 101 extends toward the direction of the test module 18 and is in rolling contact with the outer circumferential surface of the support cushion layer 162;
[0022] When in use, one end of the ultrasonic knife rod is rigidly connected to the transducer, and the transducer is placed in the clamping area surrounded by the positioning block and the clamping block to clamp the transducer with the ultrasonic knife rod installed, and the other end of the ultrasonic knife rod is located above the supporting cushion layer, which can not only realize the clamping and positioning of one end of the ultrasonic knife rod installed on the transducer, but also provide stable support for the other end of the ultrasonic knife rod.
[0023] The above also has a memory 19, which is electrically connected to the test module 18 and a computer host 111 through wires, and is used to transmit the test data received from the test module 18 to the computer host 111;
[0024] When in use, set the ultrasonic knife host excitation mode and select the gear, enter the matching software operation interface, set the sampling frequency and sampling points, send the settings to the memory, press the excitation button of the excitation device for 5-6 seconds, click the start sampling command on the operation interface, maintain the excitation state, and when the number of sampling points reaches the preset value, click to stop sampling and release the excitation button. After exporting the sampling data, you can observe the knife rod vibration waveform and read the amplitude. In the operation interface, you can enlarge the waveform and observe the local waveform.
[0025] The display screen 112 electrically connected to the computer host 111 is used to display the test results obtained by the computer host 111 in real time.
[0026] The above device also has a voltage converter 12, which is electrically connected to the test module 18 and the memory 19 through wires.
[0027] The test module 18 further includes: a laser generator 181 arranged toward the end face of the right end of the ultrasonic knife rod 102 , a receiving screen 182 for receiving reflected light from the end face of the ultrasonic knife rod 102 and forming a light spot, and a displacement sensor 183 for sensing the change in the position of the light spot on the receiving screen 182 .
[0028] The annular support cushion layer 162 further includes a rigid main body portion and an elastic support portion 163 coated on the outside of the rigid main body portion. The elastic support portion 163 is in rolling contact with the ultrasonic knife rod 102 .
[0029] The rigid body of the support cushion layer 162 is connected to the outer ring of the bearing 161 via a retaining spring 164 .
[0030] The elastic support part 163 is a silicone support part, which can form a flexible support for the knife bar to prevent the ultrasonic knife bar from getting hot or even damaged due to high-frequency friction and impact during vibration.
[0031] Embodiment 2: An ultrasonic knife rod test platform, comprising: a bottom plate 1 extending left and right, a vertical plate 2 installed on the upper surface of the bottom plate 1, an ultrasonic knife host 9 arranged on the left side of the vertical plate 2, and a test module 18 arranged on the right side of the vertical plate 2, wherein a positioning block 5 is installed on the upper surface of the vertical plate 2 away from the test module 18, and a clamping block 6 is arranged above the positioning block 5, and a groove 7 is provided on the lower surface of the clamping block 6 and the lower surface of the positioning block 5, so that a clamping area 8 is enclosed between the two relatively arranged grooves 7, and a strip plate is installed on the outer surface of the vertical plate 2 close to the test module 18 15, a bearing 161 is installed at the upper end of the vertically extending strip plate 15 and located on the side thereof facing the vertical plate 2 through a pin shaft 17, one end of the pin shaft 17 being installed on the vertical plate 2 and the other end extending to the upper side of the vertical plate 2 and connected to the inner ring of the bearing 161, a support cushion layer 162 is arranged on the outer circumference of the outer ring of the rotatable bearing 161, a transducer 101 equipped with an ultrasonic knife rod 102 is embedded and installed in the clamping area 8, and one end of the ultrasonic knife rod 102 opposite to the transducer 101 extends toward the direction of the test module 18 and is in rolling contact with the outer circumferential surface of the support cushion layer 162;
[0032] The support pad equipped with bearings rotates as the ultrasonic knife rod vibrates, thereby reducing the friction between the two and avoiding damage to the ultrasonic knife rod. Its elastic support part can prevent the ultrasonic knife rod from becoming hot or even damaged due to high-frequency friction and impact during vibration.
[0033] The above also has a memory 19 , which is electrically connected to the test module 18 and a computer host 111 through wires, and is used to transmit the test data received from the test module 18 to the computer host 111 .
[0034] The test module 18 further includes: a laser generator 181 arranged toward the end face of the right end of the ultrasonic knife rod 102 , a receiving screen 182 for receiving reflected light from the end face of the ultrasonic knife rod 102 and forming a light spot, and a displacement sensor 183 for sensing the change in the position of the light spot on the receiving screen 182 .
[0035] The annular support cushion layer 162 further includes a rigid main body portion and an elastic support portion 163 coated on the outside of the rigid main body portion. The elastic support portion 163 is in rolling contact with the ultrasonic knife rod 102 .
[0036] The elastic support portion 163 is a rubber support portion.
[0037] The lower end of the strip plate 15 is mounted on the side surface of the vertical plate 2 .
[0038] The lower end of the strip plate 15 is provided with a plurality of strip through holes 151 extending in the vertical direction, and the vertical plate 2 is provided with a plurality of circular mounting holes 13 cooperating with the strip through holes 151;
[0039] The strip mounting holes on the strip plate are matched with the circular mounting holes on the vertical plate to fix the strip plate by screws, and the strip plate can be moved in the vertical direction through the strip mounting holes, so that the height of the support head can be adjusted according to the different heights of the ultrasonic knife rod, ensuring that the ultrasonic knife rod can contact the support head and be located in the test position, avoiding the ultrasonic knife rod from being suspended or tilted, resulting in breakage during vibration.
[0040] At least three support legs 14 are installed on the lower surface of the base plate 1 and are spaced apart from each other.
[0041] The two grooves 7 are both arc-shaped grooves.
[0042] One end of the ultrasonic knife rod is rigidly connected to the transducer, and the transducer is placed in the clamping area surrounded by the positioning block and the clamping block to clamp the transducer with the ultrasonic knife rod installed, and the other end of the ultrasonic knife rod is located above the supporting cushion layer, which can not only realize the clamping and positioning of one end of the ultrasonic knife rod installed on the transducer, but also stably support the other end of the ultrasonic knife rod;
[0043] The support pad with bearings installed rotates with the vibration of the ultrasonic knife rod, thereby reducing the friction between the two and avoiding damage to the ultrasonic knife rod. The elastic support part can prevent the ultrasonic knife rod from getting hot or even damaged due to high-frequency friction and impact during vibration.
[0044] When in use, set the ultrasonic knife host excitation mode and select the gear, enter the matching software operation interface, set the sampling frequency and sampling points, send the settings to the memory, press the excitation button of the excitation device for 5-6 seconds, click the start sampling command of the operation interface, maintain the excitation state, and when the sampling points reach the preset value, click to stop sampling and release the excitation button. After exporting the sampling data, you can observe the knife rod vibration waveform and read the amplitude. In the operation interface, you can zoom in on the waveform and observe the local waveform;
[0045] During this process, the laser beam emitted by the laser generator irradiates the end face of the tool rod head, and the reflected light generated is received by the receiving screen to form a light spot. When the tool rod is stationary, the memory value is reset to zero, and the position of the light spot is set to zero. When the tool rod vibrates, the position of the light spot reflected from the end face vibrates accordingly. At this time, the displacement sensor converts the position of the light spot into an electrical signal and outputs it to the memory. The memory displays the distance that the light spot deviates from the zero position and transmits it to the computer, and the vibration waveform is exported through the supporting software.
[0046] When the above-mentioned ultrasonic knife rod testing platform is used, it realizes the clamping and positioning of one end of the ultrasonic knife rod installed on the transducer, and at the same time, stably supports the other end of the ultrasonic knife rod, thereby ensuring the stability of the ultrasonic knife rod during the test to improve the test accuracy, and can reduce the friction force of the ultrasonic knife rod during vibration through the rollable support pad layer to avoid damage.
[0047] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. An ultrasonic tool bar testing platform, comprising: A bottom plate (1) extending left and right, a vertical plate (2) mounted on the upper surface of the bottom plate (1), an ultrasonic knife main unit (9) arranged on the left side of the vertical plate (2), and a test module (18) arranged on the right side of the vertical plate (2), characterized in that: a positioning block (5) is installed on the upper surface of the vertical plate (2) away from the test module (18), a clamping block (6) is arranged above the positioning block (5), and a groove (7) is provided on the lower surface of the clamping block (6) and the lower surface of the positioning block (5), so that a clamping area (8) is surrounded between the two oppositely arranged grooves (7), a strip plate (15) is installed on the outer surface of the vertical plate (2) close to the test module (18), and the vertical plate (2) is provided on the outer surface of the vertical plate (2) close to the test module (18). A bearing (161) is installed at the upper end of the straight-extending strip plate (15) and on the side thereof facing the vertical plate (2) via a pin shaft (17); one end of the pin shaft (17) is installed on the vertical plate (2) and the other end extends to the top of the vertical plate (2) and is connected to the inner ring of the bearing (161); a support cushion layer (162) is arranged on the outer side of the circumference of the outer ring of the rotatable bearing (161); a transducer (101) equipped with an ultrasonic knife rod (102) is embedded and installed in the clamping area (8); one end of the ultrasonic knife rod (102) opposite to the transducer (101) extends in the direction of the test module (18) and is in rolling contact with the outer circumferential surface of the support cushion layer (162).
2. The ultrasonic knife bar testing platform according to claim 1, characterized in that: It also has a memory (19), which is electrically connected to the test module (18) and a computer host (111) through wires, and is used to transmit test data received from the test module (18) to the computer host (111).
3. The ultrasonic knife bar testing platform according to claim 2, characterized in that: The display screen (112) electrically connected to the computer host (111) is used to display in real time the test results obtained through processing by the computer host (111).
4. The ultrasonic knife bar testing platform according to claim 2, characterized in that: It also has a voltage converter (12), which is electrically connected to the test module (18) and the memory (19) through wires.
5. The ultrasonic knife bar testing platform according to any one of claims 1 to 4, characterized in that: The test module (18) further comprises: a laser generator (181) arranged toward the end surface of the right end of the ultrasonic knife rod (102), a receiving screen (182) for receiving reflected light from the end surface of the ultrasonic knife rod (102) and forming a light spot, and a displacement sensor (183) for sensing a change in the position of the light spot on the receiving screen (182).