Hardness detection device for cutter of shield tunneling machine

By designing a shield machine tool hardness detection device including detection motor, rotor, belt, detection block, cylinder and sliding components, the problem that existing devices cannot be detected in multiple directions is solved, and the accuracy and practicality of tool multi-directional hardness detection is improved.

CN222599417UActive Publication Date: 2025-03-11WUHAN YUCHENG QINGSHAN MUNICIPAL ENGINEERING CO LTD
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Patent Information

Application Number
CN202420963963.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-11
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing shield machine tool hardness detection device cannot perform multi-directional hardness detection on the tool, and lacks clamping and positioning components, which leads to easy shaking during detection, affecting the detection effect.

Method used

A hardness detection device including a detection motor, a rotor, a belt, a detection block, a cylinder and a sliding assembly is designed. By detecting that the motor drives the detection block to move up and down, the multi-directional detection of the tool is achieved using the belt and a rotor, and the front and rear, left and right adjustments and clamping of the tool are realized through the sliding assembly.

Benefits of technology

It realizes multi-directional hardness detection of shield machine tools, improves the accuracy and practicality of the detection, and ensures that the hardness detection of the tool at different positions can be effectively carried out.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of shield tunneling machine cutters, and discloses a shield tunneling machine cutter hardness detection device which comprises a first base, the upper surface of the first base is fixedly connected with a detection motor, the output end of the detection motor is fixedly connected with a first rotating wheel, and the upper surface of the first base is fixedly connected with a supporting frame. The outer wall of the first rotating wheel is rotatably connected to the inner wall of the supporting frame, a detection block is slidably connected to the interior of the supporting frame, the outer wall of the first rotating wheel is rotatably connected with a belt, and the outer wall of the belt is fixedly connected to the interior of the detection block. According to the device, the second base is driven by the first motor and the second motor to move forwards, backwards, leftwards and rightwards, so that the beneficial effect of moving the cutter of the shield tunneling machine is achieved, the problem that the hardness of the cutter of the shield tunneling machine cannot be detected in multiple directions is solved, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the field of shield machine cutters, in particular to a shield machine cutter hardness detection device. Background Art

[0002] The shield machine is a modern large-scale mechanical equipment used for tunnel construction. It can perform soil excavation, transportation and lining operations underground. This equipment is usually composed of main parts such as cutter head, shield shell, propulsion system, excavation system, lining system, etc. As an important engineering machinery for underground tunnel excavation, the wear condition of the cutter of the shield machine is directly related to the construction efficiency and safety. Under complex geological conditions, the hardness test of the cutter is particularly important. A shield machine cutter hardness test device is used to fix the cutter sample to ensure that the sample does not move during the test, and is used to apply a certain load to the cutter sample for hardness testing.

[0003] After searching, a utility model is disclosed in the announcement number: CN220271070U. The utility model discloses a tool hardness detection device, including a sliding base, a limiting groove is arranged in the middle of the sliding base, an inner sliding block is slidably installed in the limiting groove, an internal threaded tube is rotatably installed in the middle of the inner sliding block, and several groups of test blocks are inserted and placed in the inner sliding block, and the strength of the several groups of test blocks is strengthened sequentially. The inclined plate is used in conjunction with the leakage groove opened inside the limit groove, so that the cutting waste liquid and waste chips can be sent out more quickly to ensure the stability of the movement of the inner slider. Since the strength of the test blocks inserted inside the inner slider increases successively, the cutting tool body can be subjected to different levels of strength tests when the inner slider moves until the cutting tool body reaches the maximum strength and collapses. The strength test of the cutting tool body can be completed more accurately. The protective cover plate protects the cutting tool body and can avoid external damage to the greatest extent when the cutting tool body collapses. The application cannot perform multi-directional hardness testing on the tool and there is no clamping and positioning assembly for clamping the tool. It is easy to shake when testing the hardness, which affects the detection effect. Since the hardness of different positions of the tool cannot be detected, the practicality of the device is also limited. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a shield machine cutter hardness detection device, which aims to improve the problem that the shield machine cutter cannot be hardened in multiple directions.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a shield machine tool hardness detection device, comprising a first base, a detection motor is fixedly connected to the upper surface of the first base, a first rotating wheel is fixedly connected to the output end of the detection motor, a support frame is fixedly connected to the upper surface of the first base, the outer wall of the first rotating wheel is rotatably connected to the inner wall of the support frame, a detection block is slidably connected to the inside of the support frame, the outer wall of the first rotating wheel is rotatably connected to a belt, the outer wall of the belt is fixedly connected to the inside of the detection block, the inner wall of the belt is rotatably connected to a second rotating wheel, the inside of the second rotating wheel is rotatably connected to the outer wall of the support frame, the outer wall of the detection block is arranged on the outer wall of the second rotating wheel, the inside of the detection block is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a pressing head, the outer wall of the pressing head is slidably connected to the inside of the detection block, and a sliding assembly is arranged inside the first base.

[0006] Furthermore, the sliding assembly includes a first rack, an outer wall of the first rack is slidably connected to the inside of the first base, a first motor is fixedly connected to the inside of the first base, and an output end of the first motor is fixedly connected to a first gear.

[0007] Furthermore, the first gear is meshed with the first rack, and the outer wall of the first gear is rotatably connected to the inside of the first base.

[0008] Furthermore, a first slide rail is fixedly connected to an outer wall of the first base, and a connecting block is slidably connected to an outer wall of the first slide rail.

[0009] Furthermore, the outer wall of the connecting block is slidably connected to the outer wall of the first base, and the lower surface of the connecting block is fixedly connected to the upper surface of the first rack.

[0010] Furthermore, a second base is fixedly connected to the upper surface of the connecting block, a second motor is fixedly connected inside the second base, a second gear is fixedly connected to the output end of the second motor, and a second slide rail is fixedly connected to the upper surface of the second base.

[0011] Furthermore, a clamping block is slidably connected to the outer wall of the second slide rail, a second rack is fixedly connected to the lower surface of the clamping block, and the second rack is meshed with the second gear.

[0012] Furthermore, the outer wall of the clamping block is slidably connected to an adjusting block, the interior of the adjusting block is rotatably connected to a threaded rod, and the outer wall of the threaded rod is rotatably connected to the interior of the clamping block.

[0013] The utility model has the following beneficial effects:

[0014] In the utility model, the second base is driven to move forward, backward, left and right by the first motor and the second motor, thereby achieving the beneficial effect of moving the shield machine tool, solving the problem of not being able to perform hardness detection on the shield machine tool in multiple directions, and improving the practicality of the equipment.

[0015] In the utility model, the detection block is driven by the detection motor to move up and down, and the tool is clamped by the threaded rod, thereby achieving the beneficial effect of hardness detection and fixation of shield machine tools of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a shield machine cutter hardness detection device proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of one side of the first base of a shield machine cutter hardness detection device proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of one side of a connecting block of a shield machine cutter hardness detection device proposed by the utility model;

[0019] Figure 4 This is a partial structural diagram of one side of the first slide rail of a shield machine cutter hardness detection device proposed by the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of one side of the second base of a shield machine cutter hardness detection device proposed by the utility model;

[0021] Figure 6 This is a schematic diagram of the structure of one side of a clamping block of a shield machine cutter hardness detection device proposed by the utility model;

[0022] Figure 7 This is a schematic diagram of the structure of one side of the belt of a shield machine cutter hardness detection device proposed by the utility model;

[0023] Figure 8 The utility model is a schematic diagram of the structure of one side portion of a detection block of a shield machine cutter hardness detection device.

[0024] Legend:

[0025] 1. The first base; 2. The first motor; 3. The first gear; 4. The first rack; 5. The first slide rail; 6. The connecting block; 7. The second base; 8. The clamping block; 9. The second slide rail; 10. The second rack; 11. The second motor; 12. The second gear; 13. The adjusting block; 14. The threaded rod; 15. The supporting frame; 16. The detecting block; 17. The detecting motor; 18. The first rotating wheel; 19. The belt; 20. The second rotating wheel; 21. The cylinder; 22. The pressing head. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a shield machine tool hardness detection device, comprising a first base 1, a detection motor 17 is fixedly connected to the upper surface of the first base 1, a first rotating wheel 18 is fixedly connected to the output end of the detection motor 17, a support frame 15 is fixedly connected to the upper surface of the first base 1, the outer wall of the first rotating wheel 18 is rotatably connected to the inner wall of the support frame 15, a detection block 16 is slidably connected inside the support frame 15, a belt 19 is rotatably connected to the outer wall of the first rotating wheel 18, the outer wall of the belt 19 is fixedly connected to the inside of the detection block 16, the inner wall of the belt 19 is rotatably connected to the second rotating wheel 20, the inside of the second rotating wheel 20 is rotatably connected to the outer wall of the support frame 15, the outer wall of the detection block 16 is arranged on the outer wall of the second rotating wheel 20, a cylinder 21 is fixedly connected to the inside of the detection block 16, a pressing head 22 is fixedly connected to the output end of the cylinder 21, the outer wall of the pressing head 22 is slidably connected to the inside of the detection block 16, and a sliding component is arranged inside the first base 1.

[0028] Specifically, the first rotating wheel 18 is driven by the detection motor 17 to make the belt 19 rotate above the first rotating wheel 18 and the second rotating wheel 20, and the detection block 16 slides inside the support frame 15 and is fixed above the belt 19. The movement of the belt 19 causes the detection block 16 to move up and down inside the support frame 15, and the movement of the cylinder 21 inside the detection block 16 causes the pressing head 22 to be pushed out, thereby detecting the hardness of the shield machine tool.

[0029] Reference Figure 3 - Figure 5The sliding assembly includes a first rack 4, the outer wall of the first rack 4 is slidably connected to the inside of the first base 1, the inside of the first base 1 is fixedly connected to the first motor 2, the output end of the first motor 2 is fixedly connected to the first gear 3, the first gear 3 is meshed with the first rack 4, the outer wall of the first gear 3 is rotatably connected to the inside of the first base 1, the outer wall of the first base 1 is fixedly connected to the first slide rail 5, the outer wall of the first slide rail 5 is slidably connected to the connecting block 6, the outer wall of the connecting block 6 is slidably connected to the outer wall of the first base 1, and the lower surface of the connecting block 6 is fixedly connected to the upper surface of the first rack 4.

[0030] Specifically, the first rack 4 slides inside the first base 1 to enable the connecting block 6 to slide above the first slide rail 5. The second base 7 is added above the connecting block 6 and the connecting block 6 slides above the first slide rail 5 to enable the second base 7 to slide above the first base 1. When the first rack 4 slides, it drives the second base 7 to slide above the first base 1, thereby achieving the function of adjusting the tool forward and backward.

[0031] Reference Figure 4 - Figure 6 The upper surface of the connecting block 6 is fixedly connected to the second base 7, the interior of the second base 7 is fixedly connected to the second motor 11, the output end of the second motor 11 is fixedly connected to the second gear 12, the upper surface of the second base 7 is fixedly connected to the second slide rail 9, the outer wall of the second slide rail 9 is slidably connected to the clamping block 8, the lower surface of the clamping block 8 is fixedly connected to the second rack 10, and the second rack 10 is meshed with the second gear 12.

[0032] Specifically, the second motor 11 drives the second gear 12 to make the second rack 10 slide inside the second base 7, and the sliding of the second rack 10 drives the clamping block 8 to slide above the second slide rail 9. The second motor 11 rotates to make the clamping block 8 slide above the second base 7, and the sliding of the clamping block 8 plays a role in adjusting the tool left and right.

[0033] Reference Figure 6 - Figure 8 The outer wall of the clamping block 8 is slidably connected with an adjusting block 13 , the interior of the adjusting block 13 is rotatably connected with a threaded rod 14 , and the outer wall of the threaded rod 14 is rotatably connected to the interior of the clamping block 8 .

[0034] Specifically, the adjusting block 13 slides above the clamping block 8 by rotating the threaded rod 14, the tool is clamped by the adjusting block 13, and the tool is moved left and right by rotating the second motor 11, thereby clamping and moving the tool.

[0035] Working principle: When a shield machine tool hardness detection device is needed, first, the detection motor 17 drives the first rotating wheel 18 to make the belt 19 rotate above the first rotating wheel 18 and the second rotating wheel 20, and the detection block 16 moves up and down through the movement of the belt 19, and the pressing head 22 is pushed out through the movement of the cylinder 21, thereby achieving the effect of detecting the hardness of the shield machine tool, and the first motor 2 drives the first gear 3 to drive the first rack 4 to slide inside the first base 1, and the first rack 4 slides inside the first base 1 to make the connecting block 6 slide above the first slide rail 5, By adding the second base 7 above the connecting block 6, when the connecting block 6 slides, the second base 7 is driven to slide above the first base 1, thereby achieving the effect of front and rear adjustment, which is convenient for detecting different parts of the tool. The second motor 11 drives the second gear 12 to drive the second rack 10 to slide inside the second base 7. The sliding of the second rack 10 drives the clamping block 8 to slide above the second slide rail 9, thereby achieving the effect of left and right adjustment. By rotating the threaded rod 14, the adjusting block 13 is made to slide above the clamping block 8, thereby achieving the effect of clamping and fixing the tool.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shield machine tool hardness detection device, comprising a first base (1), characterized in that: The upper surface of the first base (1) is fixedly connected to a detection motor (17), the output end of the detection motor (17) is fixedly connected to a first rotating wheel (18), the upper surface of the first base (1) is fixedly connected to a support frame (15), the outer wall of the first rotating wheel (18) is rotatably connected to the inner wall of the support frame (15), the interior of the support frame (15) is slidably connected to a detection block (16), the outer wall of the first rotating wheel (18) is rotatably connected to a belt (19), and the outer wall of the belt (19) is fixedly connected to the detection block (16). ), the inner wall of the belt (19) is rotatably connected to a second rotating wheel (20), the inner part of the second rotating wheel (20) is rotatably connected to the outer wall of the support frame (15), the outer wall of the detection block (16) is arranged on the outer wall of the second rotating wheel (20), the inner part of the detection block (16) is fixedly connected to a cylinder (21), the output end of the cylinder (21) is fixedly connected to a pressing head (22), the outer wall of the pressing head (22) is slidably connected to the inner part of the detection block (16), and a sliding component is arranged inside the first base (1); The sliding assembly comprises a first rack (4), the outer wall of the first rack (4) being slidably connected to the interior of the first base (1), the interior of the first base (1) being fixedly connected to a first motor (2), and the output end of the first motor (2) being fixedly connected to a first gear (3); The first gear (3) is meshed with the first rack (4), and the outer wall of the first gear (3) is rotatably connected to the inside of the first base (1); The outer wall of the first base (1) is fixedly connected to a first slide rail (5), and the outer wall of the first slide rail (5) is slidably connected to a connecting block (6); The outer wall of the connecting block (6) is slidably connected to the outer wall of the first base (1), and the lower surface of the connecting block (6) is fixedly connected to the upper surface of the first rack (4); The upper surface of the connecting block (6) is fixedly connected to a second base (7), the interior of the second base (7) is fixedly connected to a second motor (11), the output end of the second motor (11) is fixedly connected to a second gear (12), and the upper surface of the second base (7) is fixedly connected to a second slide rail (9); The outer wall of the second slide rail (9) is slidably connected to a clamping block (8), the lower surface of the clamping block (8) is fixedly connected to a second rack (10), and the second rack (10) is meshed with a second gear (12); The outer wall of the clamping block (8) is slidably connected to an adjusting block (13), the interior of the adjusting block (13) is rotatably connected to a threaded rod (14), and the outer wall of the threaded rod (14) is rotatably connected to the interior of the clamping block (8).

Citation Information

Patent Citations

  • Cutter hardness detection device

    CN220271070U