Risk reminding device and risk reminding system
By designing a risk reminder device for cigarette manufacturing, using communication modules, signal generation devices and alarms, the problem of debris flowing into the latter stage of cigarette manufacturing is solved, timely reminding and handling of risk cigarette packs is achieved, and production quality and efficiency are improved.
Patent Information
- Application Number
- CN202323489884.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2033-12-19
AI Technical Summary
During the cigarette manufacturing process, debris are prone to flow into the latter stage, resulting in quality problems and huge losses. It is difficult for the existing technology to remind and deal with risky cigarette packs in a timely and effective manner.
Design a risk reminder device, including a communication module, a signal generation device and an alarm. By receiving the timing information of the risk cigarette packet, it generates and sends risk signals, triggers the alarm to issue an alarm, and reminds production personnel to handle it in a timely manner.
The device can promptly and effectively remind the generation of risky tobacco packs, reduce debris flow into the latter stage, improve production quality, and reduce losses.
Smart Images
Figure CN222600310U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette production, and in particular to a risk reminder device and a risk reminder system. Background Art
[0002] Identification of debris risk has always been an important quality control link in the tobacco silk production process, but it has always been a difficult problem in the cigarette manufacturing industry. Once debris flows into the later process, whether it flows into the hands of consumers or causes rework, it will cause huge losses. Utility Model Content
[0003] The inventors found that debris would gather in the raw tobacco bales in a certain area to form risky bales, which is related to the quality of the local tobacco leaf harvesting process. In addition, during production, the raw tobacco bales in each area will have a certain production order.
[0004] A technical problem to be solved by the utility model is: how to timely and effectively remind risky cigarette packages.
[0005] According to some embodiments of the utility model, a risk reminder device is provided, comprising: a communication module, a signal generating device and an alarm, wherein the signal generating device is connected to the communication module and the alarm, wherein: the communication module is configured to receive timing information of multiple risk cigarette packs; the signal generating device is configured to generate a risk signal when each risk cigarette pack is produced according to the timing information of the multiple risk cigarette packs, and send it to the alarm; the alarm is configured to issue an alarm message in response to receiving the risk signal.
[0006] In some embodiments, the communication module is also configured to receive risk level information of each risk cigarette package; the signal generating device is also configured to generate a risk signal corresponding to the risk level of the risk cigarette package when each risk cigarette package is produced according to the timing information of the multiple risk cigarette packages and the level information of each risk cigarette package, and send it to the alarm, wherein different risk levels correspond to different risk signals; the alarm is also configured to issue different alarm messages in response to receiving risk signals corresponding to different risk levels.
[0007] In some embodiments, the alarm is configured to emit lights of different colors and / or sounds in response to receiving risk signals corresponding to different risk levels.
[0008] In some embodiments, the signal generating device is disposed in a programmable logic controller (PLC) on a production line of raw cigarette packs; the alarm is connected to the signal generating device via an I / O interface of the PLC.
[0009] In some embodiments, the risk warning device also includes: a supporting component, which is arranged on the production line of the raw cigarette packs and is located before the silk making equipment along the running direction of the production line; and the alarm is installed on the supporting component.
[0010] In some embodiments, the supporting component is an L-shaped bracket, a first end of the L-shaped bracket is detachably connected to the alarm, and a second end of the L-shaped bracket is detachably connected to a side portion of a conveyor belt of the production line.
[0011] In some embodiments, the timing information of the multiple risky cigarette packs includes the production order of each risky cigarette pack, and the signal generating device includes a counter and a signal generator, wherein the counter is configured to count the raw cigarette packs entering the production line, and when the count reaches the value corresponding to the production order of each risky cigarette pack, a prompt signal is sent to the signal generator; the signal generator is configured to generate the risk signal according to the prompt signal.
[0012] In some embodiments, the timing information of the multiple risky cigarette packs includes the production time of each risky cigarette pack, and the signal generating device includes a timer and a signal generator, wherein the timer is configured to send a prompt signal to the signal generator at the production time of each risky cigarette pack; and the signal generator is configured to generate the risk signal according to the prompt signal.
[0013] In some embodiments, the communication module is further configured to send information about the current batch of raw material cigarette packs.
[0014] In some embodiments, the risk reminder device further comprises: a display connected to the communication module, wherein the display is configured to display timing information of the plurality of risky cigarette packs.
[0015] According to some other embodiments of the present invention, a cigarette pack processing system is provided, comprising: a risk reminder device according to any of the aforementioned embodiments; and a production line, wherein the risk reminder device is arranged on the production line; and the production line is used to process raw cigarette packs.
[0016] In some embodiments, the production lines include multiple production lines, the risk reminder devices include multiple production lines, and one risk reminder device is set on each production line.
[0017] The risk reminder device of the utility model includes a communication module, a signal generating device and an alarm, and the signal generating device is connected to the communication module and the alarm. The communication module receives the timing information of the risk cigarette packs; the signal generating device generates a risk signal when each risk cigarette pack is produced according to the timing information of the multiple risk cigarette packs, and sends it to the alarm, so that the alarm sends an alarm message. The risk reminder device of the utility model utilizes the production law of risk cigarette packs, and can send an alarm message in time when risk cigarette packs are produced, so as to timely and effectively remind the production of risk cigarette packs and reduce the flow of debris into the later process.
[0018] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic structural diagram of a risk reminder device according to some embodiments of the utility model is shown.
[0021] Figure 2 The following is a schematic structural diagram showing risk reminder devices according to other embodiments of the present utility model.
[0022] Figure 3 The following is a schematic structural diagram of the support components of some embodiments of the utility model.
[0023] Figure 4 A schematic structural diagram of a cigarette pack processing system according to some embodiments of the utility model is shown. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] The utility model provides a risk reminder device that can timely and effectively remind risky cigarette packs. Figures 1 to 3 Give a description.
[0026] Figure 1 The following are structural diagrams of some embodiments of the risk reminder device of the present utility model. Figure 1 As shown, the risk reminder device 10 of this embodiment includes: a communication module 110, a signal generating device 120 and an alarm 130. The signal generating device 120 is connected to the communication module 110 and the alarm 130.
[0027] The communication module 110 is configured to receive the timing information of multiple risky cigarette packs; the signal generating device 120 is configured to generate a risk signal when each risky cigarette pack is produced according to the timing information of the multiple risky cigarette packs, and send it to the alarm; the alarm 130 is configured to issue an alarm message in response to receiving the risk signal.
[0028] The communication module 110 may be a mobile communication module, a WiFi module, a Bluetooth module, etc., and is not limited to the examples cited. The mobile communication module may be, for example, a 4G or 5G module, etc., and is not limited to the examples cited. The communication module 110 may be connected to the industrial Internet of Things platform for communication and receive timing information of multiple risky cigarette packs. The communication module 110 and the IP address of the industrial Internet of Things platform may be configured in the same network segment, and network connection may be achieved through network configuration.
[0029] The industrial Internet of Things platform can determine the timing information of risky cigarette packs based on the information of the current batch of raw cigarette packs. For example, the information of the current batch of raw cigarette packs includes brand numbers, etc. The information of the current batch of raw cigarette packs is compared with the data in the risk cigarette pack information library to determine the risky cigarette packs in the current batch of raw cigarette packs and the timing of the risky cigarette packs. For example, the risky cigarette pack information library can include the regional information and corresponding brand numbers of the risky cigarette packs, so as to determine the feeding order of the risky cigarette pieces, determine whether each cigarette pack in the current batch of raw cigarette packs belongs to the risky cigarette pack and the timing information of the risky cigarette packs.
[0030] The time sequence information of the risky cigarette pack can also be determined in other ways, for example, manually identifying and configuring the time sequence information of the risky cigarette pack through the industrial Internet of Things platform, etc. The specific method of determining the time sequence information of the risky cigarette pack is not limited in the present invention.
[0031] In some embodiments, the communication module 110 is further configured to send information about the raw cigarette packs of the current batch. The communication module 110 can communicate with the controller of the production line of the raw cigarette packs, obtain the information about the raw cigarette packs of the current batch and send it to the industrial Internet of Things platform.
[0032] The communication module 110 is configured to receive the timing information of multiple risky cigarette packs before the raw cigarette packs of the current batch are put into the production line to start production. The raw cigarette packs are used for making silk on the production line, and the risk reminder device is used to remind the risky cigarette packs before making silk.
[0033] In some embodiments, the time sequence information of the plurality of risky cigarette packets includes the production sequence of each risky cigarette packet and / or the production time of each risky cigarette packet.
[0034] In some embodiments, the signal generating device 120 is disposed in a PLC (Programmable Logic Controller) on a production line of raw cigarette packs; the alarm 130 is connected to the signal generating device 120 via an I / O interface of the PLC. The connection line of the alarm 130 can be connected to the PLC I / O interface site according to the wiring requirements of the alarm 130.
[0035] The PLC of the production line of raw cigarette packs can be used to control the operation of the production line. The signal generating device 120 can be realized by simply configuring the PLC. The signal generating device 120 can generate a risk signal when each risk cigarette pack is produced according to the timing information of the multiple risk cigarette packs, and send it to the alarm 130.
[0036] In some embodiments, the timing information of the plurality of risky cigarette packs includes the production order of each risky cigarette pack, and the signal generating device 120 includes a counter and a signal generator. The counter is configured to count the raw material cigarette packs entering the production line, and when the count reaches the value corresponding to the production order of each risky cigarette pack, a prompt signal is sent to the signal generator; the signal generator is configured to generate the risk signal according to the prompt signal.
[0037] The counter can be set at the entrance of the production line, and can count each raw cigarette pack entering the production line. For example, the risk cigarette packs are the 1st, 3rd, and 8th raw cigarette packs, and the counter sends a prompt signal to the signal generator when the count reaches 1, 3, and 8. A detector for raw cigarette packs can be set on the raw cigarette pack production line, such as a barcode scanner, an infrared detector, etc., which can detect the raw cigarette packs entering the production line, or send a signal to notify the raw cigarette packs to enter the production line through the front-end device. The counter can be connected to an existing detector to count the raw cigarette packs entering the production line. Or the signal generating device 120 may also include a detector, which is configured to detect the raw cigarette packs entering the production line, send a signal to the counter, and the counter counts the raw cigarette packs entering the production line.
[0038] In some embodiments, the timing information of multiple risky cigarette packs includes the production time of each risky cigarette pack, and the signal generating device 120 includes a timer and a signal generator. The timer is configured to send a prompt signal to the signal generator at the production time of each risky cigarette pack; the signal generator is configured to generate the risk signal according to the prompt signal.
[0039] The timer can generate a prompt signal at the production time of each risk cigarette pack. The production time of each risk cigarette pack can be the time when each risk cigarette pack enters the production line. The signal generator can generate a risk signal based on the prompt signal.
[0040] The risk signal generated by the signal generating device 120 is, for example, a switch signal, a pulse signal, etc., which is sent to the alarm 130 so that the alarm 130 alarms, and is not limited to the examples given. In the case where the risk signal is a switch signal, the signal generator can be a relay, which is closed when each risk cigarette pack is produced, and outputs a switch signal to the alarm 130. In the case where the risk signal is a pulse signal, the signal generator can be a pulse signal generator, which sends a pulse signal when each risk cigarette pack is produced. The signal generating device 120 can also be implemented in other forms, and can be specifically configured according to the input signal of the alarm 130 and the timing information of each risk cigarette pack, and is not limited to the examples given.
[0041] Figure 2 The following are structural diagrams of other embodiments of the risk reminder device of the present utility model. Figure 2 As shown, the risk reminder device 10 of this embodiment includes: a communication module 110 , a signal generating device 120 , an alarm 130 and a supporting component 140 .
[0042] The support component 140 is arranged on the production line of the raw cigarette packs and is located before the silk making equipment along the running direction of the production line; the alarm 130 is installed on the support component 140 .
[0043] In some embodiments, the supporting component is an L-shaped bracket, a first end of the L-shaped bracket is detachably connected to the alarm, and a second end of the L-shaped bracket is detachably connected to a side portion of a conveyor belt of the production line.
[0044] like Figure 3 As shown, the support component 140 may include an L-shaped bracket 141 and a connector 142. The support component 140 may be arranged next to a specific workstation of the production line. A mounting hole is arranged at one end of the L-shaped bracket, and the alarm 130 body may be provided with a thread below and fixed to the L-shaped bracket through the mounting hole. The connector 142 is, for example, a nut and a screw. The other end of the L-shaped bracket may be fixed to the fastening screw on the side of the conveyor belt through a self-locking nut.
[0045] The alarm 130 can be directly installed next to the workstation of the staff so that the staff can find the alarm information in time.
[0046] In some embodiments, the alarm 130 can alarm in the form of sound, light, etc. The alarm 130 can also emit light of different colors or different sounds. Different risk levels can be alarmed based on different forms of alarm information emitted by the alarm 130.
[0047] In some embodiments, the communication module 110 is also configured to receive risk level information of each risk cigarette package; the signal generating device 120 is also configured to generate a risk signal corresponding to the risk level of the risk cigarette package when each risk cigarette package is produced according to the timing information of the multiple risk cigarette packages and the level information of each risk cigarette package, and send it to the alarm 130, wherein different risk levels correspond to different risk signals; the alarm 130 is also configured to issue different alarm messages in response to receiving risk signals corresponding to different risk levels.
[0048] In some embodiments, the alarm 130 is configured to emit lights of different colors and / or sounds in response to receiving risk signals corresponding to different risk levels.
[0049] For example, the signal generating device 120 can generate different risk signals according to different levels. For example, the signal generator can generate signals in different forms such as high level, low level, and suspended signal. Or, for example, the alarm 130 can include multiple connecting wires, which correspond to signal lights of different colors. The signal generating device 120 is connected to the alarm 130 through multiple connecting wires, and the inputs to different connecting wires belong to different risk signals. For example, in the case of a high risk level, the signal generating device 120 inputs a risk signal to the connecting wire of the red signal light, and in the case of a medium risk level, the signal generating device 120 inputs a risk signal to the connecting wire of the yellow signal light, and so on.
[0050] The input signal and connection line of the alarm 130 can be determined according to the alarm actually selected, and the form of the signal generated by the signal generating device and the connection relationship with the alarm can be configured according to the alarm actually selected.
[0051] In some embodiments, Figure 2 As shown, the risk reminder device 10 further includes a display 150 connected to the communication module 110 , wherein the display 150 is configured to display the timing information of the multiple risky cigarette packs.
[0052] The display 150 displays the time sequence information of a plurality of risky cigarette packs, so that the staff can also check the information of the risky cigarette packs through the display and thus obtain reminders.
[0053] The display 150 may also be connected to the signal generating device 120 to generate and display a reminder screen according to the risk signal.
[0054] The risk reminder device of the utility model includes a communication module, a signal generating device and an alarm, and the signal generating device is connected to the communication module and the alarm. The communication module receives the timing information of the risk cigarette packs; the signal generating device generates a risk signal when each risk cigarette pack is produced according to the timing information of the multiple risk cigarette packs, and sends it to the alarm, so that the alarm sends an alarm message. The risk reminder device of the utility model utilizes the production law of risk cigarette packs, and can send an alarm message in time when risk cigarette packs are produced, so as to timely and effectively remind the production of risk cigarette packs and reduce the flow of debris into the later process.
[0055] The risk reminder device disclosed in the present invention realizes the source management of risky cigarette pack raw materials on the silk production line; it can remind the staff to pick out the debris before cutting, effectively preventing the risk of small debris flowing into the next process after cutting, greatly reducing the workload of picking non-tobacco debris in the entire silk production line, and reducing the labor intensity of related personnel. The alarm light is controlled by timing information to accurately remind the operator of the risk intensity of online debris, thereby improving the efficiency of debris picking. Through the formulation of different management and control rules for cigarette packs with different risk levels, refined management and control of debris risks can be achieved.
[0056] The present disclosure also provides a cigarette pack processing system. Figure 4 Give a description.
[0057] Figure 4 The following are structural diagrams of some embodiments of the cigarette pack processing system of the present utility model. Figure 4 As shown, the cigarette pack processing system 4 of this embodiment includes a risk warning device 10 and a production line 40. The risk warning device 10 is arranged on the production line 40; the production line 40 is used to process raw cigarette packs.
[0058] In some embodiments, the production line 40 includes multiple production lines, the risk reminder device 10 includes multiple production lines, and one risk reminder device 10 is set on each production line 40.
[0059] The risk reminder device of the utility model has a simple structure, a small size, and is easy to assemble and disassemble, and is suitable for being installed on a production line to provide timely and accurate reminders to workers.
[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A risk reminder device, characterized in that: include: A communication module, a signal generating device and an alarm, wherein the signal generating device is connected to the communication module and the alarm, wherein: The communication module is configured to receive time sequence information of a plurality of risky cigarette packs, wherein the time sequence information of the plurality of risky cigarette packs includes a production order of each risky cigarette pack or a production time of each risky cigarette pack; The signal generating device is configured to generate a risk signal when each risk cigarette pack is produced according to the time sequence information of the plurality of risk cigarette packs, and send the signal to the alarm; The alarm is configured to issue an alarm message in response to receiving the risk signal; Wherein, in the case where the timing information of the plurality of risky cigarette packs includes the production order of each risky cigarette pack, the signal generating device includes a counter and a signal generator arranged at the entrance of the production line, the counter is configured to count the raw material cigarette packs entering the production line, and when the count reaches a value corresponding to the production order of each risky cigarette pack, a prompt signal is sent to the signal generator, and the signal generator is configured to generate the risk signal according to the prompt signal; or In the case where the timing information of the multiple risky cigarette packs includes the production time of each risky cigarette pack, the signal generating device includes a timer and a signal generator, the timer is configured to send a prompt signal to the signal generator at the production time of each risky cigarette pack, and the signal generator is configured to generate the risk signal according to the prompt signal.
2. The risk reminder device according to claim 1, characterized in that: The communication module is further configured to receive risk level information of each risky cigarette package; The signal generating device is further configured to generate a risk signal corresponding to the risk level of each risk cigarette pack when each risk cigarette pack is produced according to the time sequence information of the plurality of risk cigarette packs and the level information of each risk cigarette pack, and send the risk signal to the alarm, wherein different risk levels correspond to different risk signals; The alarm is also configured to issue different alarm messages in response to receiving risk signals corresponding to different risk levels.
3. The risk reminder device according to claim 2, characterized in that: The alarm is configured to emit light of different colors and / or different sounds in response to receiving risk signals corresponding to different risk levels.
4. The risk reminder device according to claim 1, characterized in that: Also includes: The supporting component is arranged on the production line of the raw cigarette packs and is located before the silk making equipment along the running direction of the production line; The alarm is installed on the supporting component.
5. The risk reminder device according to claim 4, characterized in that: The supporting component is an L-shaped bracket, a first end of the L-shaped bracket is detachably connected to the alarm, and a second end of the L-shaped bracket is detachably connected to a side portion of a conveyor belt of the production line.
6. The risk reminder device according to claim 1, wherein: The communication module is also configured to send information about the current batch of raw material cigarette packets.
7. The risk reminder device according to any one of claims 1 to 6, characterized in that: Also includes: A display connected to the communication module, wherein: The display is configured to display time sequence information of the plurality of risky cigarette packets.
8. A risk reminder system, characterized in that: include: The risk reminder device according to any one of claims 1 to 7; and production lines, where The risk reminder device is arranged on the production line; The production line is used for processing raw cigarette packs.
9. The risk reminder system according to claim 8, characterized in that: The production lines include multiple ones, the risk warning devices include multiple ones, and one risk warning device is arranged on each production line.