Regulating switch structure and motorcycle combination switch
By designing and adjusting the switch structure, including the conductive sheet and contacts of the base and the switch body, combined with the use of limit structure and sealing ring, the problems of poor corrosion resistance and insufficient current carrying capacity of motorcycle combination switches are solved, and the effects of high waterproof performance and large current carrying capacity are achieved.
Patent Information
- Application Number
- CN202420700089.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing motorcycle combination switch has poor corrosion resistance and insufficient current carrying capacity, which cannot meet the needs of high-power lighting fixtures.
An adjustment switch structure is designed, including a base and a switch body. The inner wall of the base is equipped with a conductive sheet and the side wall of the switch body is equipped with contacts. The connection can be adjusted through the limit structure to achieve gear adjustment, and the waterproof performance is improved through the sealing ring and epoxy resin potting treatment.
It achieves high waterproof performance, current carrying capacity can reach more than 3A, is suitable for various harsh environments, and has a simple structure, beautiful shape, reliable and durable.
Smart Images

Figure CN222600779U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of burners, and in particular relates to a motorcycle combination switch with an adjusting switch structure. Background Art
[0002] A switch is a component used to open and close or adjust the working state. Switches used in motorcycles are often used in open air environments, so waterproof components are required to isolate them from the built-in circuit boards to prevent rain and dew from damaging the internal circuit boards. Once water droplets enter the contacts, they will adhere to the contact surfaces, turning on the contacts, allowing a small current to pass, thereby making the indicator light slightly brighter and affecting the function. Existing motorcycle combination switches have poor corrosion resistance and mostly use waterproof micro switches, but this will result in a current carrying capacity of no more than 200mA, which cannot meet the needs of high-power lighting fixtures. Therefore, it is very important to obtain an adjustable switch structure and a motorcycle waterproof combination switch that overcome the above defects. Utility Model Content
[0003] In order to solve at least one of the above-mentioned technical problems, the utility model provides an adjusting switch structure, including a base and a switch body, wherein a plurality of conductive sheets electrically connected to a control panel are provided on the inner wall of the base, and contacts cooperating with the conductive sheets are provided on the side walls of the switch body. The switch body and the base are adjustably connected via a limiting structure so that the contacts are electrically connected to different conductive sheets to realize gear adjustment of the adjusting switch.
[0004] A metal conductive sheet is embedded in the base and led out after being welded with wires. The welding points are encapsulated with epoxy resin for waterproofing.
[0005] As a preferred embodiment of the above, a working groove is provided on the base, the switch body is at least partially located in the working groove, and further comprises a sealing ring, and a first through hole is provided on the sealing ring for the switch body to pass through.
[0006] Preferably, a limiting ring is provided outside the switch body above the sealing ring, and the bottom surface of the limiting ring is in contact with the sealing ring on the peripheral side of the first through-hole.
[0007] As a preferred embodiment of the above, it further comprises a sealing rubber retaining ring, wherein the sealing rubber retaining ring presses the sealing ring against the working groove so that the working groove forms a sealed working chamber.
[0008] As a preferred embodiment of the above, the limiting structure includes more than one limiting grooves provided at the bottom of the base, and movable parts that are displaced in the plurality of limiting grooves.
[0009] Preferably, the moving member is connected to the switch body via a first spring.
[0010] As a preferred embodiment of the above, it further comprises a conductive member, the contact point is arranged on the conductive member, and a second spring is arranged between the conductive member and the switch body;
[0011] As a preferred embodiment of the above, a rotating shaft is provided on both sides of the base, and a rotating hole cooperating with the rotating shaft is opened on the switch body.
[0012] As a preferred embodiment of the above, the sealing ring is in a step shape.
[0013] The above-mentioned adjustment switch structure can be a dimmer switch combination, wherein the moving part can be a steel ball, the first spring can ensure that the steel ball slides stably in the guide rail, and the second spring ensures that the contact on the conductive part can be stably electrically connected to the conductive sheet.
[0014] A motorcycle combination switch comprises a housing, a plurality of first switches connected to the housing through a seal, and at least one first switch comprises the above-mentioned adjustment switch structure. The above-mentioned seal is a sealing ring structure, which is installed between the first switch and the built-in circuit board. For example, the first switch can be a dimmer switch combination, which can realize the conversion of low beam or high beam. Due to the use of a sealing ring for sealing and waterproofing, the current carrying capacity can reach more than 3A. The first switch can also be a steering switch combination, a start switch combination, and a headlight switch combination.
[0015] It also includes at least one second switch, which is a waterproof micro switch. For example, the second switch can be an up key, a down key, a return key, a confirmation key, or a warning switch combination. The up key and the down key are used to turn up and down pages of the motorcycle instrument function.
[0016] The wire of the motorcycle combination switch is wrapped with a PVC sleeve, the end of the PVC sleeve is covered with a heat shrink tube, and the end of the wire is electrically connected to a waterproof plug for connecting to a control panel of the motorcycle.
[0017] Compared with the prior art, the utility model has the advantages of simple structure, beautiful appearance, high waterproof performance, applicability to various harsh environments, good reliability and durability, no corrosion, large current carrying capacity, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional diagram of the first embodiment of the utility model;
[0019] Figure 2 This is a three-dimensional diagram of the second embodiment of the utility model;
[0020] Figure 3 This is the front view of the first embodiment of the utility model when it is put into use;
[0021] Figure 4 This is a cross-sectional schematic diagram of a first embodiment of the utility model;
[0022] Figure 5 This is an exploded view of the first embodiment of the utility model;
[0023] Figure 6 It is a schematic diagram of the cross section of the base of the utility model;
[0024] Reference numerals:
[0025] 1 base; 2 switch body; 3 conductive sheet; 4 contact; 5 conductive member; 6 working groove; 7 sealing ring; 8 first perforation; 9 limiting ring; 10 sealing rubber retaining ring; 11 moving member; 12 limiting groove; 13 working chamber; 14 first spring; 15 contact bracket; 16 chamber; 17 steel ball rack; 18 second spring; 19 rotating shaft;
[0026] 20 housing; 21 PVC casing; 22 heat shrink tube; 23 waterproof plug; 24 arc opening;
[0027] 25 first switch; 26 second switch; 27 handle base; 28 rotation hole. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the present invention and to more clearly define the scope of protection claimed by the present invention, the present invention is described in detail below with respect to certain specific embodiments of the present invention. It should be noted that the following are only certain specific implementation methods of the present invention, which are only part of the embodiments of the present invention, and the specific and direct description of the relevant structures is only for the convenience of understanding the present invention, and the specific features do not naturally and directly limit the scope of implementation of the present invention.
[0029] Referring to the accompanying drawings, the utility model adopts the following technical scheme: an adjusting switch structure, comprising a base 1 and a switch body 2, wherein the inner wall of the base 1 is provided with a plurality of conductive sheets 3 electrically connected to the control panel, and the side wall of the switch body 2 is provided with contacts 4 cooperating with the conductive sheets 3, and the switch body 2 and the base 1 are adjustably connected through a limiting structure so that the contacts 4 are electrically connected to different conductive sheets 3 to achieve gear adjustment of the adjusting switch.
[0030] A metal conductive sheet 3 is embedded in the base 1 and is led out after being welded with a wire. The welding point is encapsulated with epoxy resin for waterproofing.
[0031] As a preferred embodiment of the above, the base 1 is provided with a working groove 6, the switch body 2 is at least partially located in the working groove 6, and further includes a sealing ring 7, which is provided with a first through hole 8 for the switch body 2 to pass through.
[0032] Preferably, a limiting ring 9 is provided outside the switch body 2 above the sealing ring 7 , and the bottom surface of the limiting ring 9 is in contact with the sealing ring 7 on the side surrounding the first through hole 8 .
[0033] As a preferred embodiment of the above, it further includes a sealant retaining ring 10 , and the sealant retaining ring 10 presses the sealing ring 7 onto the working groove 6 , so that the working groove 6 forms a sealed working chamber 13 .
[0034] As a preferred embodiment of the above, the limiting structure includes more than one limiting grooves 12 provided at the bottom of the base 1 and moving parts 11 that are displaced in the plurality of limiting grooves 12 .
[0035] Preferably, the moving member 11 is connected to the switch body 2 via a first spring 14 .
[0036] It also includes a contact bracket 15, which has a chamber 16, a second spring 18 installed in the chamber 16 and abuts against the conductive sheet 3, and a steel ball rack 17, on which steel balls are installed. The spring allows the steel ball rack 17 to move up and down in the chamber 16.
[0037] As a preferred embodiment of the above, it further includes a conductive member 5, the contact 4 is arranged on the conductive member 5, and a second spring 18 is arranged between the conductive member 5 and the switch body 2;
[0038] As a preferred embodiment of the above, rotating shafts 19 are provided on both sides of the base 1 , and rotating holes 28 cooperating with the rotating shafts 19 are opened on the switch body 2 .
[0039] As a preferred embodiment of the above, the sealing ring 7 is in a stepped shape.
[0040] The above-mentioned adjustment switch structure can be a dimmer switch combination, wherein the moving part 11 can be a steel ball, the first spring 14 can ensure that the steel ball slides stably in the guide rail composed of a plurality of limit grooves 12, and the second spring 18 ensures that the contact 4 on the conductive part 5 can be stably electrically connected to the conductive sheet 3.
[0041] A motorcycle combination switch comprises a housing 20, a plurality of first switches 25 connected to the housing 20 via a seal, and at least one of the first switches 25 comprises the above-mentioned regulating switch structure. The above-mentioned seal is a sealing ring structure, which is installed between the first switch 25 and the built-in circuit board. For example, the first switch 25 can be a dimmer switch combination, which can realize the conversion of the low beam or the high beam. Due to the use of the sealing ring 7 for sealing and waterproofing, the current carrying capacity can reach more than 3A. The first switch 25 can also be a steering switch combination, a start switch combination, and a headlight switch combination.
[0042] The sealing member may be a gasket structure that is currently matched with the circuit board of the button, and the first switch is placed on the gasket structure, and the gasket can isolate the circuit board from the outside.
[0043] It also includes at least one second switch 26, which is a waterproof micro switch. For example, the second switch 26 can be an up key, a down key, a return key, a confirmation key, or a warning switch combination. The up key and the down key are used to turn up and down pages of the motorcycle instrument function.
[0044] The wire of the motorcycle combination switch is wrapped with a PVC sleeve 21, the end of the PVC sleeve 21 is covered with a heat shrink tube 22, and the end of the wire is electrically connected to a waterproof plug 23 for connecting to the control panel of the motorcycle.
[0045] The housing 20 has a plurality of mounting holes, and the first switch 25 and the second switch 26 are fitted in the mounting holes. The housing 20 also includes a handle base 27, and the handle base 27 and the housing 20 can be fixed by screws. The base 1 is fixed on the handle base 27.
[0046] In one embodiment of the present invention, it can be used as a combination switch of the left handle, such as Figure 1 The housing 20 is provided with an arc-shaped opening 24 connected to the handle.
[0047] Compared with the prior art, the utility model has the advantages of simple structure, beautiful appearance, high waterproof performance, applicability to various harsh environments, good reliability and durability, no corrosion, large current carrying capacity, etc.
[0048] The above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A regulating switch structure, characterized in that: The invention comprises a base (1) and a switch body (2); a plurality of conductive sheets (3) electrically connected to a control panel are provided on the inner wall of the base (1); contacts (4) cooperating with the conductive sheets (3) are provided on the side walls of the switch body (2); the switch body (2) and the base (1) are adjustably connected via a limiting structure so that the contacts (4) are electrically connected to different conductive sheets (3) to achieve gear adjustment of the regulating switch.
2. The regulating switch structure according to claim 1, characterized in that: The base (1) is provided with a working groove (6), the switch body (2) is at least partially located in the working groove (6), and further comprises a sealing ring (7), the sealing ring (7) being provided with a first through hole (8) for the switch body (2) to pass through.
3. The regulating switch structure according to claim 2, characterized in that: A limiting ring (9) is provided outside the switch body (2) located above the sealing ring (7), and the bottom surface of the limiting ring (9) is in contact with the sealing ring (7) on the peripheral side of the first through hole (8).
4. The regulating switch structure according to claim 2, characterized in that: It also includes a sealing rubber retaining ring (10), wherein the sealing rubber retaining ring (10) presses the sealing ring (7) against the working groove (6) so that the working groove (6) forms a sealed working chamber (13); Or it may further include a conductive member (5), the contact (4) being arranged on the conductive member (5), and a second spring (18) being arranged between the conductive member (5) and the switch body (2); Or the base (1) is provided with a rotating shaft (19) on both sides, and the switch body (2) is provided with a rotating hole (28) that matches the rotating shaft (19).
5. The regulating switch structure according to claim 2, characterized in that: The limiting structure comprises more than one limiting groove (12) provided at the bottom of the base (1) and a moving part (11) which changes position in the plurality of limiting grooves (12).
6. The regulating switch structure according to claim 5, characterized in that: The moving member (11) is connected to the switch body (2) via a first spring (14).
7. The regulating switch structure according to any one of claims 2 to 6, characterized in that: The sealing ring (7) is in a step shape.
8. A motorcycle combination switch, characterized in that: The invention comprises a housing (20), and a plurality of first switches (25) connected to the housing (20) via a sealing member, wherein at least one first switch (25) comprises the regulating switch structure according to any one of claims 1 to 7.
9. The motorcycle combination switch according to claim 8, characterized in that: It also includes at least one second switch (26), wherein the second switch (26) is a waterproof micro switch.
10. The motorcycle combination switch according to claim 8, characterized in that: The wire of the motorcycle combination switch is wrapped with a PVC sleeve (21), the end of the PVC sleeve (21) is covered with a heat shrink tube (22), and the end of the wire is electrically connected to a waterproof plug (23) for connecting to a control panel of the motorcycle.