Two-core outdoor power supply connector

By installing reinforcement ribs on the extension of the wiring assembly of the outdoor power connector and adopting an elastic snap structure, the problems of complex structure of the existing connector and deformation of the wiring assembly are solved, and the effect of simple installation and low cost is achieved.

CN222601473UActive Publication Date: 2025-03-11SICHUAN YONGGUI SCI & TECH CO LTD
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Patent Information

Application Number
CN202420386911.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-11
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing outdoor power connector has a complex structure, large volume, complex production process, and the wiring components are prone to deform during the injection molding process, resulting in dimensional changes that affect installation.

Method used

A two-core outdoor power connector is designed, and by installing reinforcement ribs on the extension of the wiring assembly to prevent the plastic shrinkage and deformation during injection molding; an elastic snap-on structure is adopted to simplify installation and replacement, and prevent the wiring assembly from falling off; and fixing the structure through snap-on structure, saving plastic snap-on parts and reducing costs.

Benefits of technology

It effectively prevents dimensional changes during injection molding, simplifies the installation and replacement process, reduces production costs, and improves the structural strength and stability of the connector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a two-core outdoor power supply connector comprising a two-core power supply plug, and the two-core power supply plug comprises a wiring assembly, a plug housing and a cable sealing ring. According to the utility model, the reinforcing ribs are arranged on the extension part of the wiring assembly, so that the problem that plastic shrinkage and deformation are caused during injection molding, and then the size change finally affects insertion can be effectively prevented. Meanwhile, the wiring assembly adopts an elastic buckle structure, so that product damage caused by falling of the wiring assembly when wiring is not carried out is prevented, the structure is simple, and operation is convenient. According to the assembly, the outer buckles on the socket plastic base are matched and fixed with the socket metal shell, the bosses on the terminals are fixed with the inner buckles of the socket plastic base, and after the buckles are adopted for fixing, compared with existing like products, two plastic clamping parts are saved, and cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of outdoor power connectors, and more specifically, to an outdoor power connector. Background Art

[0002] At present, the outdoor power connectors used in outdoor base stations require high current power input and output, so the product structure of this type of outdoor power connector is complex, the volume is large, and the production process is complex. In addition, when the wiring components of the existing outdoor power connectors are installed, the wiring components are easily deformed during the injection molding process, which in turn causes dimensional changes that affect installation.

[0003] This product belongs to the outdoor power connector, which is a component used in outdoor communication base stations, with high current power input and output. This patented structure is simple, easy to install and replace, and can solve the problem of difficult outdoor operations, while also satisfying customers in terms of functionality. Utility Model Content

[0004] The utility model overcomes the shortcomings of the prior art and provides a two-core outdoor power connector, so as to solve the problems that the existing connector has a complex structure and is prone to deformation during the production process.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] A two-core outdoor power connector, comprising a two-core power plug, wherein the two-core power plug comprises a wiring assembly, a plug housing, and a cable sealing ring;

[0007] The wiring assembly is mounted on the front of the plug housing, and the cable sealing ring is mounted on the rear of the plug housing;

[0008] The wiring assembly comprises a cover body and a wiring frame assembly. The wiring frame assembly is installed in the cover body. The cover body comprises an extension portion and an installation portion. The extension portion is provided with reinforcing ribs.

[0009] Providing reinforcing ribs on the protruding portion of the wiring assembly can effectively prevent the plastic from shrinking and deforming during injection molding, which in turn causes dimensional changes and ultimately affects the plug-in problem. Secondly, it can also increase the structural strength of the plastic.

[0010] A further technical solution is that reinforcing ribs are provided on both sides of the extension of the wiring assembly;

[0011] The number of reinforcing ribs is 4.

[0012] A further technical solution is that an elastic buckle is arranged on the upper part of the cover body, and a fixing buckle is arranged at a position corresponding to the elastic buckle on the plug shell.

[0013] The wiring assembly adopts an elastic buckle structure. When the wiring assembly is installed in the plug shell, the buckle cooperates with the corresponding position of the plug shell; it prevents the wiring assembly from falling off and being damaged when not connected, and can also effectively ensure that the wiring assembly and the plug shell are relatively fixed after wiring; the wiring assembly can be removed by pressing the buckle. The structure is simple and easy to operate.

[0014] A further technical solution is that the two-core power plug includes a nut and a plug assembly;

[0015] The nut is installed on the outer side of the rear part of the plug shell, and the plug assembly is detachably installed in the rear part of the plug shell.

[0016] The plug assembly is used to cover and seal the front end of the nut when the wire is not connected.

[0017] A further technical solution is that the plug assembly includes a plug and a plug pull strap;

[0018] The plug is connected to a plug drawstring, and the plug drawstring is installed between the nut and the plug housing.

[0019] A further technical solution is that the two-core outdoor power connector further includes a two-core power socket;

[0020] The two-core power socket comprises a socket terminal, a front sealing ring, a metal shell, a socket base, a rear sealing ring, and a wrench;

[0021] The socket terminal is installed in the socket base, and the socket base and the wrench are installed on the metal shell;

[0022] The socket base is provided with a mounting groove matching the extension portion and the reinforcing rib;

[0023] The front sealing ring is installed at the front part of the metal shell; the rear sealing ring is installed between the metal shell and the socket base.

[0024] A further technical solution is that an external buckle is provided on the socket base;

[0025] The metal shell is provided with a buckle which cooperates with the outer buckle.

[0026] This assembly form can be effectively fixed by matching the external clips on the plastic base of the socket with the metal shell of the socket.

[0027] A further technical solution is that an inner buckle is provided on the socket base;

[0028] The socket terminal is provided with a boss for inner snap fit.

[0029] The boss on the terminal is fixed with a clip inside the plastic base of the socket; after being fixed with the clip, compared with existing similar products, two plastic clamping parts are saved and the cost is reduced.

[0030] At the same time, the snap-on structure of the socket base and the terminal assembly is a detachable structure, and the terminal can be disassembled by pressing the snap-on outward, which facilitates subsequent maintenance and saves later maintenance costs.

[0031] A further technical solution is that the wrench is provided with a mounting hole, and the wrench is mounted on the connecting shaft on the metal shell through the mounting hole, and the wrench can rotate relative to the metal shell;

[0032] The metal shell has a wrench buckling stop structure.

[0033] On the one hand, the mounting hole at the connection between the wrench and the metal is made through a stretching process, so that the inside has rounded corners and the mating surface is smooth; when mating with the connecting shaft of the metal shell, this structure can effectively ensure that the wrench and the metal shell move smoothly and reliably relative to each other, and also avoids the existing product using a sleeve connection method, saving two sleeve parts and reducing costs.

[0034] On the other hand, the metal housing has a wrench-engaging stop structure, which also has an anti-fool effect during assembly, preventing deformation and damage caused by overpressure on the wrench when it is not engaged, and can also make installation more convenient.

[0035] Compared with the prior art, the utility model has at least the following beneficial effects: the utility model can effectively prevent the shrinkage and deformation of plastic during injection molding, which in turn causes the size change and ultimately affects the plug-in problem, by providing reinforcing ribs on the extension of the wiring assembly. At the same time, the wiring assembly adopts an elastic buckle structure, and the wiring assembly will fall off and be damaged when not connected. The structure is simple and easy to operate. The assembly is fixed by the outer buckle on the plastic base of the socket and the metal shell of the socket, and the boss on the terminal is fixed by the inner buckle of the plastic base of the socket. After being fixed by the buckle, compared with existing similar products, two plastic clamping parts are saved and the cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 This is an exploded view of a two-core power plug;

[0037] Figure 2 is a schematic diagram of the wiring assembly structure;

[0038] Figure 3 It is a schematic diagram of the overall structure of a two-core power plug;

[0039] Figure 4 This is an exploded view of a two-core power socket;

[0040] Figure 5 It is a schematic diagram of the overall structure of a two-core power socket;

[0041] Figure 6 This is a cross-sectional view of the plastic base of the socket.

[0042] In the figure, 1- two-core power plug, 11- wiring assembly, 12- plug shell, 13- cable sealing ring, 14- cover body, 15- extension part, 16- reinforcing rib, 17- elastic buckle, 18- nut, 191- plug, 192- plug pull strap, 2- two-core power socket, 21- socket terminal, 22- front sealing ring, 23- metal shell, 24- socket base, 25- rear sealing ring, 26- wrench. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0044] A two-core outdoor power connector, comprising a two-core power plug 1 and a two-core power socket 2;

[0045] See also Figure 1 The two-core power plug 1 includes a wiring assembly 11, a plug housing 12, a cable sealing ring 13, a nut 18, and a plug assembly;

[0046] The wiring assembly 11 is mounted on the front of the plug housing 12, and the cable sealing ring 13 is mounted on the rear of the plug housing 12;

[0047] The wiring assembly 11 includes a cover body 14 and a wiring frame assembly. The wiring frame assembly is installed in the cover body 14 . The cover body 14 includes an extension portion 15 and an installation portion. The extension portion 15 is provided with a reinforcing rib 16 .

[0048] See also Figure 2 In this embodiment, reinforcing ribs 16 are provided on both sides of the extension portion 15 of the wiring assembly 11. Since the number of the extension portions 15 is two, the number of the reinforcing ribs 16 is four.

[0049] An elastic buckle 17 is disposed on the upper portion of the cover body 14 , and a fixing buckle is disposed at a position of the plug housing 12 corresponding to the elastic buckle 17 .

[0050] The nut 18 is installed on the outer side of the rear portion of the plug housing 12 , and the plug assembly is detachably installed in the rear portion of the plug housing 12 .

[0051] The plug assembly includes a plug 191 and a plug pull strap 192 ; the plug 191 is connected to the plug pull strap 192 , and the plug pull strap 192 is installed between the nut 18 and the plug housing 12 .

[0052] See also Figure 4 The two-core power socket 2 includes a socket terminal 21, a front sealing ring 22, a metal shell 23, a socket base 24, a rear sealing ring 25, and a wrench 26;

[0053] The socket terminal 21 is installed in the socket base 24, and the socket base 24 and the wrench 26 are installed on the metal shell 23;

[0054] The wrench 26 is provided with a mounting hole, and the wrench is mounted on the connecting shaft on the metal shell 23 through the mounting hole, and the wrench 26 can rotate relative to the metal shell 23;

[0055] The metal housing 23 has a wrench-engaging stop structure.

[0056] The socket base 24 is provided with a mounting groove matching the extension portion 15 and the reinforcing rib 16;

[0057] The front sealing ring 22 is installed at the front of the metal shell 23 ; the rear sealing ring 25 is installed between the metal shell 23 and the socket base 24 .

[0058] The socket base 24 is provided with an external buckle;

[0059] The metal shell 23 is provided with a buckle that cooperates with the outer buckle.

[0060] The socket base 24 is provided with an inner buckle;

[0061] The socket terminal 21 is provided with a boss for inner snap fit.

[0062] During assembly, the two-core power plug 1 and the two-core power socket 2 need to be assembled separately;

[0063] When installing the two-core power plug 1, it is necessary to complete the installation of the wiring frame assembly. In the present embodiment, the wiring assembly 11 includes a signal jack, a cover body 14 which covers each other from top to bottom, a plug power terminal, a wiring frame, a wire pressing plate, a signal plastic, a riveting screw, a stainless steel sleeve and a sticker, etc., wherein a signal pin of a connector socket is inserted into one end of the signal plastic, a signal jack is inserted into the other end of the signal plastic, plug power terminals are arranged on both sides of the signal plastic and the signal jack, stainless steel sleeves are respectively arranged on one end of the plug power terminal close to the connector socket, the other end of the plug power terminal is inserted into the wiring frame, a screw hole is opened above the wiring frame, a wire pressing plate component is arranged inside the upper part of the wiring frame, and the riveting screw passes through the screw hole above the wiring frame to rivet and fix the wire pressing plate component, so as to reduce the cutting between the bare wire of the wire when the wire is pressed after riveting, and the wire wiring is more reliable and stable.

[0064] After the wiring frame assembly is assembled, the cable sealing ring 13 is installed into the plug housing 12, and then the wiring assembly 11 is installed into the plug housing 12. At this time, the elastic buckle 17 provided on the upper part of the cover 14 of the wiring assembly 11 is fixed to the fixing buckle provided at the corresponding position of the plug housing 12. Figure 6 .

[0065] Connect the plug pull strap 192 with the plug 191, and install the plug pull strap 192 into the corresponding position of the plug shell 12 from the rear end; then screw the plastic nut 18 into the plug shell 12 from the rear end, and set the plug 191 of the plug assembly on the plastic nut 18 to complete the installation of the connector plug. And install the connected components into the corresponding position of the plug shell 12 from the rear end. See the status after installation. Figure 3 .

[0066] When installing the two-core power socket 2, install the socket base 24 into the metal shell 23, and install the socket terminal 21 into the socket base 24. Install the metal wrench 26 on the metal shell 23. Install the front sealing ring 22 on the front of the metal shell 23; install the rear sealing ring 25 between the metal shell 23 and the socket base 24. One end of the metal wrench 26 is rotatably arranged outside the metal shell 23. By rotating the other end of the metal wrench 26, it is snap-fitted with the plug shell 12 to realize the connection and use of the two-core power plug 1 and the two-core power socket 2. See the state after installation. Figure 5 .

[0067] Although the utility model is described herein with reference to the illustrative embodiments of the utility model, it should be understood that those skilled in the art can design many other modifications and implementations, which will fall within the scope and spirit of the principles disclosed in the present application. More specifically, within the scope disclosed in the present application, multiple variations and improvements can be made to the components and / or layout of the subject combination layout. In addition to the variations and improvements made to the components and / or layout, other uses will also be obvious to those skilled in the art.

Claims

1. A two-core outdoor power connector, characterized in that: Including, a two-core power plug, the two-core power plug includes a wiring assembly, a plug shell, and a cable sealing ring; The wiring assembly is mounted on the front of the plug housing, and the cable sealing ring is mounted on the rear of the plug housing; The wiring assembly comprises a cover body and a wiring frame assembly. The wiring frame assembly is installed in the cover body. The cover body comprises an extension portion and an installation portion. The extension portion is provided with reinforcing ribs.

2. A two-core outdoor power connector as claimed in claim 1, characterized in that: Both sides of the extension of the wiring assembly are provided with reinforcing ribs; The number of reinforcing ribs is 4.

3. A two-core outdoor power connector as claimed in claim 1, characterized in that: An elastic buckle is arranged on the upper part of the cover body, and a fixing buckle is arranged at a position corresponding to the elastic buckle on the plug shell.

4. A two-core outdoor power connector as claimed in claim 1, characterized in that: The two-core power plug includes a nut and a plug assembly; The nut is installed on the outer side of the rear part of the plug shell, and the plug assembly is detachably installed in the rear part of the plug shell.

5. A two-core outdoor power connector as claimed in claim 4, characterized in that: The plug assembly includes a plug and a plug pull strap; The plug is connected to a plug drawstring, and the plug drawstring is installed between the nut and the plug housing.

6. A two-core outdoor power connector as claimed in claim 1, characterized in that: Includes a two-pin power socket; The two-core power socket comprises a socket terminal, a front sealing ring, a metal shell, a socket base, a rear sealing ring, and a wrench; The socket terminal is installed in the socket base, and the socket base and the wrench are installed on the metal shell; The socket base is provided with a mounting groove matching the extension portion and the reinforcing rib; The front sealing ring is installed at the front part of the metal shell; the rear sealing ring is installed between the metal shell and the socket base.

7. A two-core outdoor power connector as claimed in claim 6, characterized in that: The socket base is provided with an external buckle; The metal shell is provided with a buckle which cooperates with the outer buckle.

8. A two-core outdoor power connector as claimed in claim 6, characterized in that: The socket base is provided with an inner buckle; The socket terminal is provided with a boss for inner snap fit.

9. A two-core outdoor power connector as claimed in claim 6, characterized in that: The wrench is provided with a mounting hole, and the wrench is mounted on the connecting shaft on the metal shell through the mounting hole, and the wrench can rotate relative to the metal shell; The metal shell has a wrench buckling stop structure.