VOCs waste gas collection and treatment device used in composite product production

By introducing exhaust gas concentration sensors and servo motor-driven adjustment systems into VOCs exhaust gas treatment equipment, the space and spray amount of waste gas passing through is adjusted, and the existing equipment has poor effect and waste of treatment liquid when dealing with different exhaust gas concentrations is solved, achieving more efficient waste gas treatment and wider applicability.

CN222605942UActive Publication Date: 2025-03-14SHANDONG SHENGBAO PIPELINE TECH CO LTD
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Patent Information

Application Number
CN202421325728.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-14
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing VOCs waste gas treatment equipment cannot adjust the space through which the waste gas inside the reaction mechanism is passed when treating different exhaust gas concentrations, resulting in poor treatment effect and waste of treatment liquid, and poor applicability.

Method used

A VOCs exhaust gas collection and treatment device including an intake chamber, a treatment chamber and an exhaust chamber is designed. The exhaust gas concentration sensor is used to detect the exhaust gas concentration, and the barrier plate is adjusted by driving the double-threaded screw and slider through the servo motor to adjust the space where the exhaust gas passes. At the same time, the spraying amount is adjusted through the spraying component to adapt to the waste gas treatment of different concentrations.

Benefits of technology

It effectively reduces the loss of treatment liquid, improves the treatment effect of exhaust gas, is suitable for different treatment environments, improves the applicability of equipment, and reduces the cost of waste gas treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a VOCs (Volatile Organic Compounds) waste gas collection and treatment device for composite product production, which relates to the technical field of waste gas treatment equipment and comprises a machine body, an air inlet bin, a treatment bin and an exhaust bin are sequentially arranged in the machine body, an air inlet is formed in one end, close to the air inlet bin, of the machine body, and the VOCs waste gas collection and treatment device further comprises an adjusting part, two groups of the air cylinders are symmetrically arranged in the treatment bin; the adjusting part comprises a blocking part slidably connected to the inner wall of the treatment bin through a sliding groove, double-thread screws rotationally connected to the inner wall of the treatment bin, sliding blocks which are in threaded connection to the two outer thread outer walls of the double-thread screws correspondingly and are symmetrically arranged, and a driving part which is arranged at the bottom of the machine body and used for driving the two sets of double-thread screws. The waste gas treatment device can adjust the space through which waste gas can pass, is suitable for treatment of waste gas with different concentrations by changing the spraying amount, is suitable for different treatment environments, is good in applicability, effectively avoids waste of treatment liquid, and reduces the waste gas treatment cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment equipment, in particular to a VOCs waste gas collection and treatment device used in the production of composite material products. Background Art

[0002] VOCs waste gas is a volatile organic gas. A large amount of VOCs waste gas is generated in the production of composite materials, and the types of waste gas are numerous and complex, mainly including benzene, ammonia, alcohols, aldehydes and ethers, etc., which will cause air pollution when discharged into the air. VOCs waste gas treatment equipment is a device that chemically reacts VOCs waste gas with prepared medicine to reduce the harmful components in the waste gas. During use, the problem of poor waste gas treatment effect often occurs.

[0003] After searching, the Chinese patent application number 202223285155.3 discloses a VOCs waste gas treatment device, including a main body, a reaction mechanism and a discharge mechanism, the reaction mechanism is located inside the main body, the discharge mechanism is located inside the main body, the reaction mechanism is located at the left end of the discharge mechanism, the main body includes a device body, a support column, an air inlet slot, an outlet slot and a water solution tank, the support column is fixedly installed on the front and rear sides of the lower end of the device body, the air inlet slot is fixedly set at the rear end of the device body, the outlet slot is fixedly set at the upper end of the device body, the water solution tank is fixedly installed in the middle of the upper end of the device body, and the reaction mechanism includes a waste water tank, an exhaust fan, a liquid outlet pipe 1, a pump, a liquid inlet pipe, a liquid outlet pipe 2, a nozzle, a filter and a water collection tank. The VOCs waste gas treatment device is installed with a reaction mechanism to facilitate the collection of waste water after the reaction and store it in a waste water tank for easy discharge.

[0004] Although the above patent achieves the treatment of waste gas, there are still the following shortcomings during use: since the waste gas concentrations generated in each link during the production process are different, this will lead to different concentrations of waste gas entering the equipment body that need to be treated, and the device cannot adjust the space for the waste gas to pass through the reaction mechanism according to the concentration of the incoming waste gas. This will affect the waste gas treatment effect and cause a certain amount of waste of treatment liquid. It is difficult to apply to different treatment environments and has poor applicability.

[0005] Therefore, there is an urgent need for a VOCs waste gas collection and treatment device for use in the production of composite materials to solve the above problems. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide a VOCs waste gas collection and treatment device for the production of composite materials products in view of the above shortcomings, which overcomes the existing defects of waste of treatment liquid and poor applicability, and achieves the purpose of reducing the waste of treatment liquid and improving applicability.

[0007] In order to solve the above technical problems, the technical solution of the utility model is: a VOCs waste gas collection and treatment device for the production of composite materials, comprising a body, wherein an air intake bin, a processing bin and an exhaust bin are sequentially arranged inside the body, characterized in that it also includes:

[0008] An air inlet is provided at one end of the machine body close to the air inlet bin;

[0009] An exhaust gas concentration sensor is fixedly connected to the inner wall of the air intake bin and is used to detect the exhaust gas concentration in the air intake bin;

[0010] The two side walls of the processing chamber are provided with symmetrically arranged sliding grooves, and the top wall of the processing chamber is also provided with evenly distributed spray holes;

[0011] An adjusting component is arranged inside the processing chamber and is symmetrically arranged in two groups, and the adjusting component includes a blocking part slidably connected to the inner wall of the processing chamber through a sliding groove, a double-threaded screw rotatably connected to the inner wall of the processing chamber, a sliding block respectively threadedly connected to two external threads of the double-threaded screw and symmetrically arranged, and a driving part arranged at the bottom of the body for driving the two groups of double-threaded screws;

[0012] Wherein, the bottom of the double-threaded screw passes through the machine body and is fixedly connected to a first bevel gear that matches the driving part;

[0013] The spray component is arranged on the top of the machine body, and the spray component matches the spray hole.

[0014] Furthermore, the blocking part includes a main blocking plate, a connecting frame fixedly connected to one side of the main blocking plate, and auxiliary blocking plates respectively hinged to both ends of the main blocking plate. The auxiliary blocking plate is slidably connected to the sliding groove through a limit block, and a connecting rod is hinged between the connecting frame and the slider.

[0015] Furthermore, the driving part includes a driving shaft rotatably connected to the bottom of the body and a servo motor fixedly connected to the body, and a symmetrically arranged second bevel gear is fixedly connected to the driving shaft, the second bevel gear is meshed with the first bevel gear, and the output end of the servo motor is fixedly connected to the driving shaft.

[0016] Furthermore, the spray component includes a liquid storage tank and an atomizing part fixedly connected to the top of the body. A pump body is also arranged inside the liquid storage tank, and the liquid outlet of the pump body is connected to a liquid outlet pipe.

[0017] Furthermore, the atomization part includes a first spray pipe, a second spray pipe and a third spray pipe, the second spray pipe and the third spray pipe are symmetrically arranged in two groups about the first spray pipe, a first solenoid valve is connected between the liquid outlet pipe and the first spray pipe, a second solenoid valve is connected between the liquid outlet pipe and the second spray pipe, and a third solenoid valve is connected between the liquid outlet pipe and the third spray pipe, and the first spray pipe, the second spray pipe and the third spray pipe are all provided with atomizing nozzles corresponding to the spray holes.

[0018] Furthermore, a first photoelectric switch is provided between the first spray pipe and the second spray pipe, and a second photoelectric switch is provided between the third spray pipe and the second spray pipe.

[0019] Furthermore, a collection box corresponding to the processing bin is provided at the bottom of the body, evenly distributed drainage holes are opened at the bottom of the body, a primary filter layer is provided inside the air inlet bin, and a secondary filter layer and a fan are provided inside the exhaust bin.

[0020] The utility model adopts the above technical scheme, and has the following advantages compared with the prior art: when in use, the air inlet is connected to the external exhaust pipe, and the fan is started, the exhaust gas first enters the air intake bin, and enters the treatment bin after being filtered through the primary filter layer. At this time, the exhaust gas concentration sensor detects the exhaust gas concentration in the air intake bin and feeds back the result to the controller. The controller controls the servo motor to move according to the set value. When the value is less than the standard value, the servo motor starts, and drives the two sets of double-threaded screws to rotate through the drive shaft, the first bevel gear and the second bevel gear, thereby driving the two sets of sliders to approach each other, and pushing the two sets of main baffles to approach each other through the set connecting rod, so as to adjust the space through which the exhaust gas can pass, so that the exhaust gas can be concentrated and pass through the middle part, effectively reducing the loss of the treatment liquid and improving the treatment effect on the exhaust gas. When the main baffle plate is moving, the first photoelectric switch and the second photoelectric switch sense the movement stroke of the main baffle plate and transmit the optical signal to the controller, and the controller controls the first solenoid valve, the second solenoid valve and the third solenoid valve, and the first solenoid valve, the second solenoid valve and the third solenoid valve respectively control the switches of the first spray pipe, the second spray pipe and the third spray pipe, and adapt to the treatment of waste gas of different concentrations by changing the spraying amount. It is suitable for different treatment environments and has good applicability. At the same time, it effectively avoids the waste of treatment liquid and reduces the cost of waste gas treatment. At the same time, the pump body is started, and the treatment liquid is sprayed into the treatment bin through the liquid outlet pipe, the first spray pipe, the second spray pipe and the third spray pipe to treat the waste gas. After treatment, the waste gas is filtered through the secondary filter layer and discharged through the fan. The treatment liquid after treating the waste gas enters the collection box through the drain hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1This is a schematic diagram of the structure of a VOCs waste gas collection and treatment device used in the production of composite material products in an embodiment of the utility model;

[0022] Figure 2 for Figure 1 Sectional view along AA direction;

[0023] Figure 3 for Figure 1 Cross-sectional view along the BB direction;

[0024] Figure 4 It is a schematic structural diagram of the barrier portion in an embodiment of the utility model.

[0025] In the figure: 1-body; 11-drive shaft; 12-servo motor; 13-second bevel gear; 14-liquid storage tank; 141-first spray pipe; 142-second spray pipe; 143-third spray pipe; 144-third solenoid valve; 145-liquid outlet pipe; 146-first solenoid valve; 147-second solenoid valve; 148-first photoelectric switch; 149-second photoelectric switch; 15-collection box; 16-liquid discharge hole; 2 -air inlet chamber; 21-exhaust gas concentration sensor; 22-primary filter layer; 3-processing chamber; 31-sliding groove; 32-spray hole; 33-blocking part; 331-main baffle plate; 332-connecting frame; 333-secondary baffle plate; 334-limiting block; 335-connecting rod; 34-double-threaded screw; 35-sliding block; 36-first bevel gear; 4-exhaust chamber; 41-secondary filter layer; 42-fan; 5-air inlet. DETAILED DESCRIPTION

[0026] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0027] Examples, such as Figure 1-4 As shown, a VOCs waste gas collection and treatment device for the production of composite products includes a body 1, in which an air intake bin 2, a processing bin 3 and an exhaust bin 4 are sequentially arranged, and also includes:

[0028] An air inlet 5 is provided at one end of the body 1 close to the air inlet bin 2;

[0029] The exhaust gas concentration sensor 21 is fixedly connected to the inner wall of the air intake bin 2 and is used to detect the exhaust gas concentration in the air intake bin 2;

[0030] The two side walls of the processing chamber 3 are provided with symmetrically arranged sliding grooves 31, and the top wall of the processing chamber 3 is also provided with evenly distributed spray holes 32;

[0031] The adjusting component is arranged inside the processing chamber 3 and is symmetrically arranged in two groups, and the adjusting component includes a blocking part 33 slidably connected to the inner wall of the processing chamber 3 through a sliding groove 31, a double-threaded screw 34 rotatably connected to the inner wall of the processing chamber 3, a slider 35 respectively threadedly connected to the two external threads of the double-threaded screw 34 and symmetrically arranged, and a driving part arranged at the bottom of the body 1 for driving the two groups of double-threaded screws 34;

[0032] The bottom of the double-threaded screw 34 passes through the machine body 1 and is fixedly connected to a first bevel gear 36 that matches the driving part;

[0033] A spray component is arranged on the top wall of the body 1, and the spray component cooperates with the spray hole 32;

[0034] By setting up the adjustment component, the space through which the exhaust gas can pass can be adjusted according to the concentration of the exhaust gas entering the air intake bin 2, so that the exhaust gas can pass through the middle part in a concentrated manner, effectively reducing the loss of the treatment liquid and improving the treatment effect of the exhaust gas.

[0035] The blocking part 33 includes a main blocking plate 331, a connecting frame 332 fixedly connected to one side of the main blocking plate 331, and a secondary blocking plate 333 respectively hinged to both ends of the main blocking plate 331. The secondary blocking plate 333 is slidably connected to the sliding groove 31 through a limit block 334, and a connecting rod 335 is hinged between the connecting frame 332 and the slider 35.

[0036] The driving part includes a driving shaft 11 rotatably connected to the bottom of the body 1 and a servo motor 12 fixedly connected to the body 1, and the driving shaft 11 is also fixedly connected to a symmetrically arranged second bevel gear 13, the second bevel gear 13 is meshed with the first bevel gear 36, and the output end of the servo motor 12 is fixedly connected to the driving shaft 11. It should be noted that the servo motor 12 cooperates with the concentration sensor under the control of the controller, and its control method is a conventional technical means in this field, and its control principle is not elaborated here.

[0037] The spray component includes a liquid storage tank 14 fixedly connected to the top of the body 1 and an atomizing part. A pump body is also arranged inside the liquid storage tank 14, and a liquid outlet of the pump body is connected to a liquid outlet pipe 145.

[0038] The atomization part includes a first spray pipe 141, a second spray pipe 142 and a third spray pipe 143. The second spray pipe 142 and the third spray pipe 143 are symmetrically arranged in two groups about the first spray pipe 141. A first solenoid valve 146 is connected between the liquid outlet pipe 145 and the first spray pipe 141, a second solenoid valve 147 is connected between the liquid outlet pipe 145 and the second spray pipe 142, and a third solenoid valve 144 is connected between the liquid outlet pipe 145 and the third spray pipe 143. Atomizing nozzles corresponding to the spray holes 32 are arranged on the first spray pipe 141, the second spray pipe 142 and the third spray pipe 143.

[0039] A first photoelectric switch 148 is arranged between the first spray pipe 141 and the second spray pipe 142, and a second photoelectric switch 149 is arranged between the third spray pipe 143 and the second spray pipe 142. The first photoelectric switch 148, the second photoelectric switch 149, the first solenoid valve 146, the second solenoid valve 147, and the third solenoid valve 144 are electrically connected to the controller.

[0040] A collecting box 15 corresponding to the processing chamber 3 is also provided at the bottom of the body 1, and evenly distributed drainage holes 16 are also opened at the bottom of the body 1. A primary filter layer 22 is also provided inside the air inlet chamber 2, and a secondary filter layer 41 and a fan 42 are also provided inside the exhaust chamber 4.

[0041] Working principle: When in use, connect the air inlet 5 to the external exhaust pipe and start the fan 42. The exhaust gas first enters the air inlet bin 2 and enters the treatment bin 3 after being filtered through the primary filter layer 22. At this time, the exhaust gas concentration sensor 21 detects the exhaust gas concentration in the air inlet bin 2 and feeds the result back to the controller. The controller controls the servo motor 12 to move according to the set value. When the value is less than the standard value, the servo motor 12 starts and drives the two sets of double-threaded screws 34 to rotate through the drive shaft 11, the first bevel gear 36 and the second bevel gear 13, thereby driving the two sets of sliders 35 to approach each other, and the two sets of main baffles 331 are pushed to approach each other through the set connecting rod 335, and the space through which the exhaust gas can pass is adjusted so that the exhaust gas can be concentrated and passed through the middle part, which effectively reduces the loss of the treatment liquid and improves the treatment effect on the exhaust gas. At the same time, when the main baffle 331 is moving, the first photoelectric switch 148 and the second photoelectric switch The switch 149 senses the movement stroke of the main baffle plate 331 and transmits the optical signal to the controller. The controller controls the first solenoid valve 146, the second solenoid valve 147, and the third solenoid valve 144. The first solenoid valve 146, the second solenoid valve 147, and the third solenoid valve 144 respectively control the switches of the first spray pipe 141, the second spray pipe 142, and the third spray pipe 143. By changing the spraying amount, it is adapted to the treatment of waste gas of different concentrations. It is suitable for different treatment environments and has good applicability. At the same time, it effectively avoids the waste of treatment liquid and reduces the cost of waste gas treatment. At the same time, the pump body is started, and the treatment liquid is sprayed into the treatment bin 3 through the liquid outlet pipe 145, the first spray pipe 141, the second spray pipe 142, and the third spray pipe 143 to treat the waste gas. After treatment, the waste gas is filtered through the secondary filter layer 41 and discharged through the fan 42. The treatment liquid after treating the waste gas enters the collection box 15 through the drain hole 16.

[0042] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A VOCs waste gas collection and treatment device for use in the production of composite materials, comprising a body (1), wherein an air intake chamber (2), a processing chamber (3) and an exhaust chamber (4) are sequentially arranged inside the body (1), characterized in that: Also includes: An air inlet (5) is provided at one end of the machine body (1) close to the air inlet bin (2); An exhaust gas concentration sensor (21) is fixedly connected to the inner wall of the air intake bin (2) and is used to detect the exhaust gas concentration in the air intake bin (2); Wherein, both side walls of the processing chamber (3) are provided with symmetrically arranged sliding grooves (31), and the top wall of the processing chamber (3) is also provided with evenly distributed spray holes (32); An adjusting component is arranged inside the processing chamber (3) and is symmetrically arranged in two groups, the adjusting component comprising a blocking portion (33) slidably connected to the inner wall of the processing chamber (3) through a sliding groove (31), a double-threaded screw (34) rotatably connected to the inner wall of the processing chamber (3), a sliding block (35) respectively threadedly connected to two external threads of the double-threaded screw (34) and symmetrically arranged, and a driving portion arranged at the bottom of the machine body (1) for driving the two groups of double-threaded screws (34); The bottom of the double-threaded screw (34) passes through the machine body (1) and is fixedly connected to a first bevel gear (36) that matches the driving part; A spray component is arranged on the top of the machine body (1), and the spray component cooperates with the spray hole (32).

2. The VOCs waste gas collection and treatment device for composite material product production according to claim 1 is characterized in that: The blocking portion (33) comprises a main blocking plate (331), a connecting frame (332) fixedly connected to one side of the main blocking plate (331), and auxiliary blocking plates (333) respectively hinged to two ends of the main blocking plate (331); the auxiliary blocking plate (333) is slidably connected to the sliding groove (31) via a limit block (334); and a connecting rod (335) is hingedly connected between the connecting frame (332) and the sliding block (35).

3. The VOCs waste gas collection and treatment device for composite material product production according to claim 1 is characterized in that: The driving part comprises a driving shaft (11) rotatably connected to the bottom of the machine body (1) and a servo motor (12) fixedly connected to the machine body (1), and a symmetrically arranged second bevel gear (13) is fixedly connected to the driving shaft (11), the second bevel gear (13) is meshed with the first bevel gear (36), and an output end of the servo motor (12) is fixedly connected to the driving shaft (11).

4. The VOCs waste gas collection and treatment device for composite material product production according to claim 1, characterized in that: The spray component comprises a liquid storage tank (14) fixedly connected to the top of the machine body (1) and an atomizing portion. A pump body is also provided inside the liquid storage tank (14), and a liquid outlet of the pump body is connected to a liquid outlet pipe (145).

5. The VOCs waste gas collection and treatment device for composite material product production according to claim 4 is characterized in that: The atomization part comprises a first spray pipe (141), a second spray pipe (142) and a third spray pipe (143); the second spray pipe (142) and the third spray pipe (143) are both symmetrically arranged in two groups with respect to the first spray pipe (141); a first electromagnetic valve (146) is connected between the liquid outlet pipe (145) and the first spray pipe (141); a second electromagnetic valve (147) is connected between the liquid outlet pipe (145) and the second spray pipe (142); a third electromagnetic valve (144) is connected between the liquid outlet pipe (145) and the third spray pipe (143); and atomization nozzles corresponding to the spray holes (32) are each arranged on the first spray pipe (141), the second spray pipe (142) and the third spray pipe (143).

6. The VOCs waste gas collection and treatment device for composite material product production according to claim 5, characterized in that: A first photoelectric switch (148) is provided between the first spray pipe (141) and the second spray pipe (142), and a second photoelectric switch (149) is provided between the third spray pipe (143) and the second spray pipe (142).

7. The VOCs waste gas collection and treatment device for composite material product production according to claim 1, characterized in that: The bottom of the machine body (1) is also provided with a collecting box (15) corresponding to the processing chamber (3), the bottom of the machine body (1) is also provided with evenly distributed drainage holes (16), the air intake chamber (2) is also provided with a primary filter layer (22), and the air exhaust chamber (4) is also provided with a secondary filter layer (41) and a fan (42).

Citation Information

Patent Citations

  • Waste gas treatment equipment for VOCs (Volatile Organic Compounds)

    CN218637006U