Batching and dust removing mechanism for refractory material processing

By designing a batching and dust removal mechanism for refractory materials processing, dust is recovered using a pump fan and a vacuum pipe, and the recycled raw materials are introduced into the batching silo through the lead pipe, the problem of raw material ratio deviation after the dust reduction treatment is solved, and the quality and environmental protection of the refractory materials are improved.

CN222606182UActive Publication Date: 2025-03-14LUOYANG KEGUAN REFRACTORY MATERIAL CO LTD
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Patent Information

Application Number
CN202420877117.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-14
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

After the dust removal mechanism for the existing refractory material processing, the raw materials cannot be mixed into the dosage silo as usual, resulting in deviations in the raw material ratio and affecting the quality of the refractory material.

Method used

A feeding mechanism for processing refractory materials is designed, using feed cover, vacuum cover, recycling box, vacuum suction tube, feed pipe, electric valve, air suction fan, air suction hood and filter net. Dust is recovered through the air suction fan and vacuum suction tube, and the recycled raw materials are introduced into the feed silo through the feed pipe to ensure the accuracy of raw material ratio.

Benefits of technology

Effectively recover and relocate the refractory raw materials, reduce the batch ratio deviation caused by raw material loss, and improve the quality and environmental protection of the refractory materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching dust removal mechanism for refractory material processing, which comprises a batching bin, a feeding hole is formed in the left side of the top surface of the batching bin, and a feeding cover is welded on the periphery of the feeding hole; according to the utility model, the feeding cover, the dust suction cover, the recovery box, the dust suction pipe, the material guide pipe, the electric valve, the air exhaust fan, the air suction cover and the filter screen are adopted to form the refractory material batching dust removal mechanism, and the air exhaust fan is started to promote the air suction cover arranged at the negative pressure port of the air exhaust fan to extract air in the recovery box, so that the interior of the recovery box is in a negative pressure state; the dust collection cover and the dust collection pipe are used for absorbing particles diffused in the feeding cover, the particles are collected in the recycling box under the filtering effect of the filtering net, and the refractory material raw materials stored in the recycling box enter the batching bin to participate in stirring after the electric valve of the material guiding pipe is opened. And the materials fall back to the batching bin.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory material processing, in particular to a batching dust removal mechanism for refractory material processing. Background Art

[0002] Refractory materials are a type of inorganic non-metallic materials with a refractoriness of not less than 1580℃. Refractoriness refers to the Celsius temperature at which a conical specimen of a refractory material can resist high temperature without softening and melting under no load. However, defining it only by its refractoriness can no longer fully describe refractory materials, and 1580℃ is not absolute. It is now defined as any material whose physical and chemical properties allow it to be used in a high-temperature environment is called a refractory material. Refractory materials are used in various fields of the national economy, such as steel, non-ferrous metals, glass, cement, ceramics, petrochemicals, machinery, boilers, light industry, electric power, and military industry. They are essential basic materials to ensure the production and operation of the above-mentioned industries and the technological development. They play an irreplaceable and important role in the development of high-temperature industrial production. Among them, refractory materials need to be reasonably proportioned with the required raw materials.

[0003] After searching, the publication number CN218306978U discloses a batching dust removal mechanism for refractory material processing, including a batching bin, a motor is installed on the bottom surface of the batching bin, and the output end of the motor passes through the batching bin and is fixedly connected to a rotating rod, a spiral blade is provided on the rotating rod, and a connecting rod is provided below the spiral blade, and an auxiliary stirring blade is inclined at one end of the connecting rod. The utility model opens the induced draft fan while batching the refractory material, and through the coordinated use of the connecting pipe, the suction pipe and the dust suction port, the dust generated during batching can be effectively transported to the inside of the processing box, and then the water pump is turned on, and the water pump transports the external water source to the spray pipe through the water pipe through the pumping pipe, and then sprays water mist through the atomizing nozzle on the spray pipe, which can effectively reduce the dust and prevent the dust from spreading in the surrounding environment during batching, so that the device has a dust removal function, reduces the pollution of the surrounding environment caused by dust, and is conducive to improving the environmental protection of the device.

[0004] However, the refractory raw materials that have undergone the above-mentioned dust reduction treatment have been sprayed, which makes it impossible to incorporate them into the batching bin in the conventional mixing manner. In addition, since the "dust" flying in the batching stage is part of the refractory raw materials, it causes different degrees of deviation in the proportion of the various raw materials of the refractory raw materials, which greatly reduces the quality of the final refractory materials.

[0005] To this end, a dust removal mechanism for refractory material processing ingredients is proposed, which has the advantages of preventing raw material loss and maintaining the quality of refractory material ingredients, thereby solving the problems in the above-mentioned background technology. Utility Model Content

[0006] The utility model aims to solve the shortcomings in the prior art and proposes a batching dust removal mechanism for refractory material processing.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a batching and dust removal mechanism for refractory material processing, comprising a batching bin, a feeding hole is provided on the left side of the top surface of the batching bin, and a feeding cover is welded on the periphery of the feeding hole, a side opening is provided on the left side of the feed cover, and a dust suction cover is connected to the right side of the feed cover, a bucket elevator is movably arranged on the left side of the batching bin, and the feeding port of the bucket elevator extends into the side opening, a stirring paddle is arranged inside the batching bin, and the top of the stirring paddle extends to the outside of the batching bin, a recovery box is fixed on the upper right side of the batching bin, and a dust suction pipe connected to the dust suction cover is arranged on the top surface of the recovery box, a material guide pipe is connected to the bottom of the recovery box, an electric valve is fixed on the surface of the material guide pipe, and the bottom of the material guide pipe is connected to the batching bin, an exhaust fan is fixedly installed on the side wall of the recovery box, and a suction hood is connected to the negative pressure port of the exhaust fan, a filter screen is welded on the upper surface of the recovery box, and the suction hood is connected to the periphery of the filter screen.

[0008] As a further description of the above technical solution: a bracket is welded to the lower part of the batching bin, and the bracket is composed of a metal ring and a plurality of legs welded around the bottom surface thereof.

[0009] As a further description of the above technical solution: the material guide pipe is composed of a vertical portion and an inclined portion, the electric valve is arranged on the vertical portion of the material guide pipe, and the inclined portion of the material guide pipe is connected to the material mixing bin.

[0010] As a further description of the above technical solution: a motor is fixedly connected to the top of the batching bin through a rectangular frame mounting frame, and pulleys are provided at the output end of the motor and the top of the stirring paddle, and a transmission belt is wound around and connected to the pulleys of the output end of the motor and the stirring paddle.

[0011] As a further description of the above technical solution: two protruding columns are arranged on the left side wall of the recovery box, and the two protruding columns are welded to the outer wall surface of the batching bin.

[0012] As a further description of the above technical solution: a conical portion is provided at the bottom of the batching bin, and a discharge nozzle with a valve is provided at the bottom of the conical portion.

[0013] The utility model has the following beneficial effects:

[0014] In the utility model, a feed hood, a dust hood, a recovery box, a dust suction pipe, a material guide pipe, an electric valve, an exhaust fan, an air suction hood, and a filter net are adopted to form a refractory material batching dust removal mechanism. By starting the exhaust fan, the air suction hood arranged at the negative pressure port of the exhaust fan is prompted to extract the air inside the recovery box, so that the interior of the recovery box is in a negative pressure state, and the dust suction hood and the dust suction pipe absorb the particulate matter diffused in the feed hood, and the particulate matter is collected in the recovery box under the filtering action of the filter net. When the electric valve of the material guide pipe is opened, the refractory raw materials stored in the recovery box enter the batching bin to participate in mixing. By adopting the above method, the dust generated in the feeding stage of the batching bin can be recovered and fall back to the batching bin, so as to reduce the deviation of the batching ratio caused by raw material loss while removing dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the batching dust removal mechanism for refractory material processing of the utility model;

[0016] Figure 2 It is a top view of the batching bin of the batching and dust removal mechanism for refractory material processing of the utility model;

[0017] Figure 3 The utility model is a schematic diagram of the recovery box structure of the batching dust removal mechanism for refractory material processing.

[0018] Legend:

[0019] 1. Batching bin; 2. Bucket elevator; 3. Feed hood; 4. Side opening; 5. Dust hood; 6. Agitator paddle; 7. Recovery box; 8. Dust pipe; 9. Material guide pipe; 10. Electric valve; 11. Bracket; 12. Feed hole; 13. Motor; 14. Exhaust fan; 15. Suction hood; 16. Filter. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] According to an embodiment of the utility model, a batching dust removal mechanism for refractory material processing is provided.

[0022] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-3As shown, the batching dust removal mechanism for refractory material processing according to the embodiment of the utility model comprises a batching bin 1, a feed hole 12 is provided on the left side of the top surface of the batching bin 1, and a feed cover 3 is welded to the periphery of the feed hole 12, a side opening 4 is provided on the left side of the feed cover 3, and a dust hood 5 is connected to the right side of the feed cover 3, a bucket elevator 2 is movably provided on the left side of the batching bin 1, and the feeding port of the bucket elevator 2 extends into the side opening 4, a stirring paddle 6 is provided inside the batching bin 1, and the top of the stirring paddle 6 extends to the outside of the batching bin 1, a recovery box 7 is fixed to the right side of the upper part of the batching bin 1, and a dust suction pipe 8 connected to the dust hood 5 is provided on the top surface of the recovery box 7, a material guide pipe 9 is connected to the bottom of the recovery box 7, and an electric valve 10 is fixed on the surface of the material guide pipe 9, and The bottom of the guide pipe 9 is connected to the batching bin 1, and an exhaust fan 14 is fixedly installed on the side wall of the recovery box 7, and a suction hood 15 is connected to the negative pressure port of the exhaust fan 14, and a filter 16 is welded on the upper surface of the recovery box 7, and the suction hood 15 is connected to the periphery of the filter 16. Among them, the principle of the bucket elevator 2 is an existing known technology, and there are mature products, so no further explanation is made on its principle. The control method of the electric valve 10, the motor 13 and the exhaust fan 14 of the utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply belong to the common knowledge in the field, and the utility model is mainly used to protect mechanical devices, so the utility model no longer explains the control method and wiring arrangement in detail;

[0023] In one embodiment, a bracket 11 is welded to the lower portion of the batching bin 1 , and the bracket 11 is composed of a metal ring and a plurality of legs welded around the bottom surface thereof, and the bracket 11 is arranged so as to maintain the supporting effect of the batching bin 1 .

[0024] In one embodiment, the material guide pipe 9 is composed of a vertical portion and an inclined portion, the electric valve 10 is arranged on the vertical portion of the material guide pipe 9, the inclined portion of the material guide pipe 9 is connected to the material batching bin 1, and the particulate matter collected in the recovery box 7 is completely discharged through the inclined portion of the material guide pipe 9.

[0025] In one embodiment, a motor 13 is fixedly connected to the top of the batching bin 1 through a rectangular frame mounting frame, and pulleys are provided at the output end of the motor 13 and the top of the stirring paddle 6, and a transmission belt is wound around the pulleys of the output end of the motor 13 and the stirring paddle 6, that is, the stirring paddle 6 is driven by the motor 13 and the transmission belt provided at its output end, so as to mix and stir the refractory raw materials.

[0026] In one embodiment, two bosses are provided on the left side wall of the recovery box 7, and both bosses are welded to the outer wall surface of the batching bin 1, so that the recovery box 7 can be fixed by providing the bosses.

[0027] In one embodiment, a conical portion is provided at the bottom of the batching bin 1, and a discharge nozzle with a valve is provided at the bottom of the conical portion. The conical portion of the batching bin 1 facilitates full discharge of materials, and the setting of the discharge nozzle facilitates discharge of materials.

[0028] Working principle:

[0029] When in use, first put the raw materials required for refractory material batching into the bucket elevator 2 one by one, so that the refractory raw materials are introduced into the feed hood 3 under the lifting action of the bucket elevator 2, and fall into the batching bin 1 through the feed hole 12, and then start the motor 13 to drive the stirring paddle 6 to transmit and mix the refractory raw materials. At this time, by starting the exhaust fan 14, the suction hood 15 set at the negative pressure port of the exhaust fan 14 is prompted to extract the air inside the recovery box 7, so that the inside of the recovery box 7 is in a negative pressure state, and the dust hood 5 and the dust suction pipe 8 absorb the particulate matter diffused in the feed hood 3, and collect them in the recovery box 7 under the filtering action of the filter net 16. When the collection amount in the recovery box 7 is full, the electric valve 10 of the guide pipe 9 is opened to allow the refractory raw materials stored in the recovery box 7 to enter the batching bin 1 for stirring. After the batching is completed, the refractory raw materials can be discharged from the discharge nozzle of the batching bin 1.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A batching dust removal mechanism for refractory material processing, comprising a batching bin (1), characterized in that: A feed hole (12) is provided on the left side of the top surface of the batching bin (1), and a feed cover (3) is welded to the periphery of the feed hole (12), a side opening (4) is provided on the left side of the feed cover (3), and a dust collection cover (5) is connected to the right side of the feed cover (3), a bucket elevator (2) is movably provided on the left side of the batching bin (1), and the feeding port of the bucket elevator (2) extends into the side opening (4), a stirring paddle (6) is provided inside the batching bin (1), and the top of the stirring paddle (6) extends to the outside of the batching bin (1), and a return paddle (6) is fixed on the right side of the upper part of the batching bin (1). The recycling box (7) is provided with a dust suction pipe (8) connected to a dust suction hood (5) on the top surface of the recycling box (7); the bottom of the recycling box (7) is connected to a material guide pipe (9); an electric valve (10) is fixed on the surface of the material guide pipe (9); the bottom of the material guide pipe (9) is connected to a material batching bin (1); an exhaust fan (14) is fixedly installed on the side wall of the recycling box (7); a suction hood (15) is connected to the negative pressure port of the exhaust fan (14); a filter screen (16) is welded on the upper surface of the recycling box (7); and the suction hood (15) is connected to the periphery of the filter screen (16).

2. The dust removal mechanism for batching used in refractory material processing according to claim 1, characterized in that: A bracket (11) is welded to the lower part of the batching bin (1), and the bracket (11) is composed of a metal ring and a plurality of legs welded around its bottom surface.

3. The dust removal mechanism for batching used in refractory material processing according to claim 1, characterized in that: The material guide pipe (9) is composed of a vertical portion and an inclined portion, the electric valve (10) is arranged on the vertical portion of the material guide pipe (9), and the inclined portion of the material guide pipe (9) is connected to the material batching bin (1).

4. The dust removal mechanism for batching used in refractory material processing according to claim 1, characterized in that: A motor (13) is fixedly connected to the top of the batching bin (1) via a rectangular frame-type mounting frame, and pulleys are provided at the output end of the motor (13) and the top of the stirring paddle (6), and a transmission belt is wound around and connected to the pulleys of the output end of the motor (13) and the stirring paddle (6).

5. The dust removal mechanism for batching used in refractory material processing according to claim 1, characterized in that: The left side wall of the recovery box (7) is provided with two protruding columns, and the two protruding columns are welded to the outer wall surface of the batching bin (1).

6. The dust removal mechanism for batching used in refractory material processing according to claim 1, characterized in that: The bottom of the batching bin (1) is provided with a conical portion, and the bottom of the conical portion is provided with a discharge nozzle with a valve.

Citation Information

Patent Citations

  • Batching and dust removing mechanism for refractory material processing

    CN218306978U