Novel extrusion granulation device
By designing a new type of extrusion granulation device, the vertical arrangement of the storage barrel, granulation assembly and conveying assembly and the coordination of side wall mesh holes with the extrusion blades, the problems of large space and low particle output of the existing granulation device are solved, and more efficient production is achieved.
Patent Information
- Application Number
- CN202421007870.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing granulation device occupies a large space and has a low particle output per unit time, resulting in low production efficiency.
A new type of extrusion and granulation device is designed, including a storage barrel, a granulation assembly and a conveying assembly. The three are arranged vertically, and the granulation process is achieved by combining the side wall mesh and the extrusion blades to increase the granulation output.
This reduces the space occupied by the device, significantly improves the particle output per unit time, and improves production efficiency.
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Figure CN222606264U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of granulation devices, in particular to a novel extrusion granulation device. Background Art
[0002] In the industrial production process, in order to make the raw materials easy to bag and disperse when used, the raw materials are often produced into granules, such as fertilizers, additives and plastic granules, which are all produced into granules. There are many types of existing granulators, such as spiral extrusion granulators, which are placed in the workshop in a horizontal arrangement and occupy a large space. In addition, a mesh outlet is provided at the end of the spiral extrusion granulator, and the granule output per unit time is low, and the production efficiency is low. Based on the above situation, it is necessary to design a new type of extrusion granulation device to solve the above problems. Utility Model Content
[0003] The utility model provides a novel extrusion granulation device to solve the problems in the prior art that the granulation device occupies a large space and has a low granulation output per unit time.
[0004] The technical problem solved by the utility model is achieved by the following technical solutions:
[0005] A novel extrusion granulation device comprises a storage barrel for storing materials.
[0006] A granulation assembly is located below the storage barrel and is used to extrude and granulate the material. The granulation assembly includes a cylindrical granulation barrel with mesh holes on the side wall, a first shaft at the output end extending to a first motor inside the granulation barrel, and an extrusion blade fixed on the first shaft and located inside the granulation barrel.
[0007] A conveying assembly is located between the storage barrel and the granulation assembly and is used to convey the material inside the storage barrel to the inside of the granulation barrel. The conveying assembly includes a sleeve connected between an output port near the edge position at the bottom of the storage barrel and an input port near the edge position at the top of the granulation barrel, a spiral conveying blade inside the sleeve, and a second motor that drives the spiral conveying blade to rotate through a second shaft.
[0008] Preferably, a third motor is further provided above the material storage barrel, and an output end of the third motor is connected to a material-moving blade at the bottom of the material storage barrel via a third shaft.
[0009] Preferably, it also includes a cutting assembly attached to the outside of the granulating barrel, the cutting assembly includes a cutting blade attached to the outside of the granulating barrel and capable of moving up and down along the granulating barrel and a telescopic rod for driving the cutting blade to move up and down, and the top of the telescopic rod is fixed to the outside of the storage barrel.
[0010] Preferably, a chassis is further provided at the bottom of the granulating cylinder, and a receiving tray is further provided between the granulating cylinder and the chassis. The receiving tray is inclined, and a discharge port is provided at the lowest position of the inclined receiving tray.
[0011] Preferably, the extrusion blades are in an arc shape, and a plurality of the extrusion blades are evenly spaced and circumferentially arranged along the axis of the first shaft.
[0012] Preferably, the height of the cutting blade is consistent with the height of the mesh holes on the side wall of the granulating cylinder.
[0013] The beneficial effects of the utility model are as follows: a granulating device is formed by a material storage barrel, a granulating component and a conveying component, and the three are arranged vertically, so that the occupied space can be reduced; secondly, the granulating component adopts the mesh holes of the side wall to cooperate with the extrusion blades to realize the granulation process, and the area of the output particles is large, and the particle output per unit time can also be significantly increased compared with the spiral extrusion granulator. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0015] Figure 1 This is a schematic diagram of the structure of the utility model:
[0016] Figure 2 This is a cross-sectional view of the utility model:
[0017] Figure 3 This is a schematic diagram of the structure of the granulation component of the utility model:
[0018] Figure 4 It is a schematic diagram of a cutaway storage barrel of the utility model;
[0019] Figure 5 It is a structural schematic diagram of the cutting assembly of the utility model.
[0020] In the figure, 1. granulation component; 101. granulation barrel; 102. first motor; 103. first shaft; 104. extrusion blade; 2. storage barrel; 201. fastener; 202. output port; 203. third motor; 204. material dispensing blade; 205. third shaft; 3. conveying component; 301. sleeve; 302. second motor; 303. second shaft; 304. spiral conveying blade; 4. cutting component; 401. telescopic rod; 402. cutting blade; 5. chassis; 501. receiving tray; 502. discharge port. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.
[0022] Reference Figure 1-Figure 5 , a novel extrusion granulation device, comprising;
[0023] The storage barrel 2 is used for storing materials.
[0024] A granulation assembly 1 is located below a material storage barrel 2 and is used for extruding and granulating materials. The granulation assembly 1 includes a cylindrical granulation barrel 101 with mesh holes on the side wall, a first shaft rod 103 at the output end extending to a first motor 102 inside the granulation barrel 101, and an extrusion blade 104 fixed on the first shaft rod 103 and located inside the granulation barrel 101.
[0025] The conveying component 3 is located between the storage barrel 2 and the granulating component 1, and is used to convey the material inside the storage barrel 2 to the inside of the granulating barrel 101. The conveying component 3 includes a sleeve 301 connected between the output port 202 at the bottom of the storage barrel 2 near the edge and the input port at the top of the granulating barrel 101 near the edge, a spiral conveying blade 304 inside the sleeve 301, and a second motor 302 that drives the spiral conveying blade 304 to rotate through a second shaft rod 303.
[0026] like Figures 1 to 5 As shown, the specific granulation process is that the material is poured into the interior of the storage barrel 2 from the top of the storage barrel 2, and the material entering the storage barrel 2 is transported to the interior of the granulation barrel 101 of the granulation assembly 1 through the conveying component 3. The working process of the conveying component 3 is that the second motor 302 drives the second shaft rod 303 to rotate, and the second shaft rod 303 drives the spiral conveying blade 304 to rotate. When the spiral conveying blade 304 rotates, it passes through the sleeve 301 to gradually transport the material from the interior of the storage barrel 2 to the interior of the granulation barrel 101. During the granulation process, the first motor 102 drives the first shaft rod 103 and the extrusion blade 104 to rotate. When the extrusion blade 104 rotates, it pushes the material, so that the material generates centrifugal force to move in the direction close to the inner wall of the granulation barrel 101. When the material adheres to the inner wall of the granulation barrel 101, the extrusion blade 104 interacts with the inner wall of the granulation barrel 101, so that the material passes through the mesh, and the material passing through the mesh falls by its own gravity to form granules. It needs to be further explained that, refer to Figure 4 The second motor 302 is fixed to the upper position of the storage barrel 2 by the fastener 201.
[0027] like Figure 3As shown, in order to enable the side wall mesh of the granulating cylinder 101 to discharge materials quickly, the extrusion blades 104 are arc-shaped, and a plurality of the extrusion blades 104 are evenly spaced and circumferentially arranged along the axis of the first shaft 103 .
[0028] Specifically, the multiple extrusion blades 104 rotate synchronously to push and extrude the material inside the granulation cylinder 101, so that the material is discharged from the side wall of the granulation cylinder 101 in multiple directions. It should be further explained that, referring to Figure 1 and Figure 4 As shown, in order for the inside of the granulating cylinder 101 to evenly receive the material from the inside of the storage cylinder 2 , a plurality of corresponding conveying components 3 should also be provided to ensure that the material in each area inside the granulating cylinder 101 is evenly filled.
[0029] Further, such as Figure 4 As shown, a third motor 203 is further arranged above the material storage barrel 2 , and an output end of the third motor 203 is connected to a material-dispensing blade 204 at the bottom of the material storage barrel 2 via a third shaft 205 .
[0030] Specifically, the output end of the third motor 203 is connected to the material-discharging blade 204 through the third shaft 205. When the material-discharging blade 204 rotates, it can push the material at the central position inside the storage barrel 2 to the output port 202 at the edge position of the storage barrel 2, so as to facilitate the material to enter the interior of the conveying component 3.
[0031] Further, such as Figure 1 and Figure 5 As shown, it also includes a cutting assembly 4 attached to the outside of the granulating barrel 101, and the cutting assembly 4 includes a cutting blade 402 attached to the outside of the granulating barrel 101 and capable of moving up and down along the granulating barrel 101, and a telescopic rod 401 for driving the cutting blade 402 to move up and down, and the top of the telescopic rod 401 is fixed to the outside of the storage barrel 2.
[0032] like Figure 1 and Figure 5 As shown, when the material with high viscosity is squeezed by the squeezing blade 104 and passes through the mesh, it forms a long strip. The telescopic rod 401 drives the cutting blade 402 to move up and down to cut the long strip material, so that the material forms particles.
[0033] Further, such as Figure 1 and Figure 4 As shown, a chassis 5 is also provided at the bottom of the granulating cylinder 101, and a receiving tray 501 is also provided between the granulating cylinder 101 and the chassis 5. The receiving tray 501 is inclined, and a discharge port 502 is opened at the lowest position of the inclined receiving tray 501.
[0034] Specifically, a bottom plate 5 is provided at the bottom of the granulating cylinder 101 , which can be stably placed on the ground. The receiving tray 501 can support the fallen granular materials and discharge them from the discharge port 502 .
[0035] Furthermore, the height of the cutting blade 402 is consistent with the height of the mesh holes on the side wall of the granulating cylinder 101 .
[0036] Among them, Figure 1 and Figure 5 As shown, the height of the cutting blade 402 is consistent with the height of the mesh, so that when the cutting blade 402 is driven by the telescopic rod 401 to move downward, the outside of the mesh is blocked, so that the mesh stops discharging material. At this time, the extruded blade 104 continues to squeeze the material into the inside of the mesh, making the material inside the mesh compact, thereby preventing the produced particles from being loose.
[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A novel extrusion granulation device, characterized in that: include; A material storage barrel (2), used for storing materials; A granulation assembly (1), the granulation assembly (1) being located below a material storage barrel (2) and used for extruding and granulating materials, the granulation assembly (1) comprising a cylindrical granulation barrel (101) with mesh holes formed in the side wall, a first shaft (103) at the output end extending to a first motor (102) inside the granulation barrel (101), and an extrusion blade (104) fixed to the first shaft (103) and located inside the granulation barrel (101); A conveying assembly (3) is located between the material storage barrel (2) and the granulating assembly (1) and is used to convey the material in the material storage barrel (2) to the inside of the granulating barrel (101). The conveying assembly (3) comprises a sleeve (301) connected between an output port (202) at the bottom of the material storage barrel (2) near the edge and an input port at the top of the granulating barrel (101) near the edge, a spiral conveying blade (304) located inside the sleeve (301), and a second motor (302) that drives the spiral conveying blade (304) to rotate via a second shaft (303).
2. A novel extrusion granulation device according to claim 1, characterized in that: A third motor (203) is also provided above the material storage barrel (2), and an output end of the third motor (203) is connected to a material-moving blade (204) at the bottom of the material storage barrel (2) via a third shaft (205).
3. A novel extrusion granulation device according to claim 1, characterized in that: The invention also comprises a cutting assembly (4) attached to the outside of the granulating barrel (101), wherein the cutting assembly (4) comprises a cutting blade (402) attached to the outside of the granulating barrel (101) and capable of moving up and down along the granulating barrel (101), and a telescopic rod (401) for driving the cutting blade (402) to move up and down, wherein the top of the telescopic rod (401) is fixed to the outside of the storage barrel (2).
4. A novel extrusion granulation device according to claim 1, characterized in that: A bottom plate (5) is also provided at the bottom of the granulating cylinder (101), and a material receiving tray (501) is also provided between the granulating cylinder (101) and the bottom plate (5). The material receiving tray (501) is arranged at an inclination, and a material discharge port (502) is provided at the lowest position of the inclined material receiving tray (501).
5. A novel extrusion granulation device according to claim 1, characterized in that: The extrusion blades (104) are in an arc shape, and a plurality of the extrusion blades (104) are evenly spaced and circumferentially arranged along the axis of the first shaft (103).
6. A novel extrusion granulation device according to claim 3, characterized in that: The height of the cutting blade (402) is consistent with the height of the mesh holes on the side wall of the granulating cylinder (101).