Glass plate surface defect automatic detection machine
By designing an automated glass plate detection machine, the automatic discharge, detection and classification of glass plates is achieved using conveyor belts and CCD detection modules, solving the problem of manual operation of existing equipment, improving detection efficiency and reducing resource waste.
Patent Information
- Application Number
- CN202421231664.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Existing glass plate inspection equipment requires manual operation, resulting in waste of resources and low detection efficiency.
An automatic detection machine for surface defects of glass plates is designed, including detection box, CCD detection module, conveyor belt, roller, partition, guard plate and push plate to realize automatic cutting, detection and classification of glass plates.
The automatic detection and classification of glass plates is realized, the detection efficiency is improved, and the waste of resources for manual operation is reduced.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic detection machines, in particular to an automatic detection machine for surface defects of glass plates. Background Art
[0002] Glass plates are flat sheets made of glass, usually with a transparent, smooth surface and a good refractive index. They are often used to make glass lenses, which play a vital role in optical instruments, especially in situations requiring high clarity, high light transmittance and low dispersion.
[0003] Before making glass lenses, glass plates are usually cut into small pieces and the surface is inspected to prevent cracks, dents, wear and tear. In current equipment, inspection usually requires workers to place the glass plates in a fixed position before inspection. After inspection, qualified and unqualified glass plates need to be manually classified. Each machine needs to be guarded by personnel at all times, which wastes a lot of human resources and time costs for the factory. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an automatic glass plate surface defect detection machine which can overcome the above problems or at least partially solve the above problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A glass plate surface defect automatic inspection machine includes an inspection box and a conveyor belt, wherein the conveyor belt is located below the inspection point of the inspection box, and further includes: rollers are provided at both ends of the conveyor belt; a CCD inspection module is provided in the inspection box, a spacer is provided on the conveyor belt, and guard plates are provided on both sides of the conveyor belt; a push plate is provided on one side of the guard plate, and a discharge port is provided at a corresponding position on the other side of the guard plate; a discharge slide is provided above the conveyor belt; a storage box is provided above the discharge slide, and a push block is provided above the discharge slide.
[0007] Preferably, a first slide groove is provided on the inner wall of the storage box, and a back plate is plugged into the first slide groove.
[0008] Furthermore, first limit blocks are fixed on both sides of the material storage box, and support frames are fixed on both sides of the material unloading slide. The support frames are sleeved with adjusting bolts, and the adjusting bolts are inserted into the first limit blocks.
[0009] Preferably, a second driving unit is fixed to the upper end of the unloading slide, and limit blocks are provided on the inner walls on both sides of the unloading slide.
[0010] Furthermore, a first threaded rod is fixed to the output end of the second driving part, and an L-shaped push block is sleeved on the first threaded rod.
[0011] Preferably, a first support plate and a second support plate are fixed to one side of the guard plate, a first driving part is fixed to the first support plate, and a third driving part is fixed to the second support plate.
[0012] Furthermore, the output end of the first driving unit is connected to the roller, and the output end of the third driving unit is connected to the second threaded rod.
[0013] Preferably, a plug-in slot is fixed on the side wall of the guard plate, a collecting slot is plugged into the plug-in slot, and a plug-in block is provided on the collecting slot.
[0014] Compared with the prior art, the utility model provides an automatic glass plate surface defect detection machine, which has the following beneficial effects:
[0015] 1. The automatic glass plate surface defect detection machine pushes the push block through the second driving part to push the bottom glass plate in the glass storage box into the inclined surface of the unloading slide and automatically slides down to the conveyor belt, thereby realizing automatic unloading.
[0016] 2. The automatic glass plate surface defect inspection machine drives the glass plate into the inspection box through the conveyor belt, and the CCD module can inspect the surface of the glass plate.
[0017] 3. The automatic glass plate surface defect inspection machine drives the second threaded rod to move through the third driving unit, so that the push plate moves back and forth, pushing the defective products at the corresponding position into the collection tank, thereby realizing the separate collection of the defective products.
[0018] The parts not involved in the device are the same as the prior art or can be implemented by using the prior art. The utility model can realize automatic unloading, detection and classification of glass plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural schematic diagram of an automatic glass plate surface defect detection machine proposed by the utility model;
[0020] Figure 2 This is a cross-sectional view of an automatic glass plate surface defect detection machine proposed by the utility model;
[0021] Figure 3 This is a top view of an automatic glass plate surface defect detection machine proposed by the utility model;
[0022] Figure 4 The utility model proposes an automatic glass plate surface defect detection machine Figure 1 The enlarged structural schematic diagram at A in the middle;
[0023] Figure 5 The utility model proposes an automatic glass plate surface defect detection machine Figure 1 The enlarged structural diagram of part B in the middle;
[0024] Figure 6 The utility model is a schematic diagram of the structure of a device for discharging defective products in an automatic glass plate surface defect detection machine.
[0025] In the figure: 1. detection box; 12. CCD detection module; 2. storage box; 21. back plate; 22. first slide; 23. support frame; 24. first limit block; 25. adjustment bolt; 3. first drive unit; 31. roller; 32. conveyor belt; 33. spacer block; 34. guard plate; 35. first support plate; 36. pillar; 4. unloading slide; 41. second support pillar; 5. second drive unit; 51. push block; 52. first threaded rod; 53. second limit block; 6. third drive unit; 61. second support plate; 62. push plate; 63. second threaded rod; 64. unloading port; 65. plug-in slot; 7. collecting slot; 71. plug-in block. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0028] Embodiment 1:
[0029] Reference Figure 1-Figure 6 A glass plate surface defect automatic inspection machine includes an inspection box 1 and a conveyor belt 32, the conveyor belt 32 is located below the inspection point of the inspection box 1, and also includes: rollers 31 are sleeved at both ends of the conveyor belt 32; a CCD inspection module 12 is arranged in the inspection box 1, a spacer block 33 is arranged on the conveyor belt 32, and guard plates 34 are arranged on both sides of the conveyor belt 32; a push plate 62 is opened on one side of the guard plate 34, and a discharge port 64 is opened at a corresponding position on the other side of the guard plate 34; a discharge slide 4 is arranged above the conveyor belt 32; a storage box 2 is arranged above the discharge slide 4, and a push block 51 is arranged above the discharge slide 4.
[0030] In the present invention, a plurality of glass plates are stacked inside the storage box 2, and a certain distance is left between the storage box 2 and the end surface of the unloading slide 4, so that the push block 51 can push the bottom glass plate onto the slope of the unloading slide 4, and then the glass plate can fall onto the conveyor belt 32. The guard plates 34 on both sides of the conveyor belt 32 can effectively prevent the glass plate from sliding off the conveyor belt 32 during transportation. The spacer block 33 can apply a thrust to the glass plate during transportation, thereby preventing the glass plate from slipping on the conveyor belt 32. The conveyor belt 32 transports the glass plate to When it is under the detection box 1, it will stop for a certain period of time for the CCD detection module 12 to detect. After the detection is completed, the conveyor belt 32 continues to drive the glass plate to move forward. The push plate 62 is flush with the guard plate 34 when resetting to avoid the push plate 62 hindering the conveyor belt 32 from transporting the glass plate. When the CCD detection module 12 detects that the glass plate is unqualified, when the glass plate is transported to the push plate 62, the push plate 62 will push the unqualified glass plate out of the discharge port 64 for collection, and the qualified glass plate can be transported to the end by the conveyor belt 32 for collection.
[0031] Embodiment 2:
[0032] Reference Figure 1-Figure 6 , which is basically the same as Example 1, and furthermore: a first slide groove 22 is opened on the inner wall of the storage box 2, a back plate 21 is inserted into the first slide groove 22, first limit blocks 24 are fixed on both sides of the storage box 2, support frames 23 are fixed on both sides of the unloading slide 4, and adjusting bolts 25 are sleeved on the support frame 23, and the adjusting bolts 25 are inserted into the first limit blocks 24, a second driving part 5 is fixed to the upper end of the unloading slide 4, and second limit blocks 53 are provided on the inner walls on both sides of the unloading slide 4, and a first threaded rod 52 is fixed to the output end of the second driving part 5, and a first threaded rod 52 is sleeved on the first threaded rod 52 An L-shaped push block 51 is provided on one side of the guard plate 34 with a first support plate 35 and a second support plate 61, the first support plate 35 is fixed with a first driving part 3, the second support plate 61 is fixed with a third driving part 6, the output end of the first driving part 3 is connected to the roller 31, the output end of the third driving part 6 is connected to a second threaded rod 63, a plug-in slot 65 is fixed on the side wall of the guard plate 34, a collecting slot 7 is plugged into the plug-in slot 65, a plug-in block 71 is provided on the collecting slot 7, a plurality of pillars 36 are fixedly connected to the bottom of the guard plate 34, and a plurality of second supporting pillars 41 are fixed to the lower end surface of the unloading slide 4.
[0033] In the utility model, the back plate 21 can be inserted into the first slide groove 22, so that the user can pull out the back plate 21 to place the glass plate inside the storage box 2. The adjusting bolt 25 can rotate on the support frame 23. The support frame 23 supports and positions the adjusting nut. A threaded hole is provided on the first limit block 24. The user can adjust the distance between the storage box 2 and the upper surface of the unloading slide 4 by rotating the adjusting bolt 25, so as to cope with glass plates of different thicknesses, thereby increasing the versatility of the device.
[0034] A threaded hole is provided on the push block 51, and the push block 51 slides on the second limit block 53, so that when the second driving part 5 drives the first threaded rod 52 to rotate, the push block 51 can be horizontally moved along the direction of the second limit block 53, and then the protruding part below the push block 51 can push the glass plate at the bottom of the storage box 2 into the slope of the unloading slide 4. When the push block 51 is in the resetting process, the glass plate inside the storage box 2 is limited by the back plate 21 and will not be displaced. After the push block 51 completes the resetting, the glass plate automatically falls to the top of the unloading slide 4 and waits for the next push of the push block 51, thereby completing automatic unloading.
[0035] A threaded hole is provided on the push plate 62 and is sleeved on the second threaded rod 63, so that when the third driving part 6 drives the second threaded rod 63 to rotate, the push plate 62 can be horizontally displaced along the direction of the second threaded rod 63, and then the glass plate on the conveyor belt 32 can be pushed out from the discharge port 64 and sent into the collecting tank 7.
[0036] The other end of the second threaded rod 63 is sleeved on the guard plate 34 above the feed opening 64, so as to support the second threaded rod 63 and avoid the problem of the second threaded rod 63 sagging and deforming due to lack of support.
[0037] The first driving unit 3 drives the roller 31 to rotate, thereby controlling the operation of the conveyor belt 32 .
[0038] The collecting tank 7 is fixed to the side of the guard plate 34 by plugging the plug block 71 into the plug slot 65, so as to receive the unqualified glass plates. The plugging method also makes it convenient for the user to disassemble and replace the collecting tank 7.
[0039] The support column 36 supports the entire conveying mechanism, and the second support column 41 supports the unloading slide 4.
[0040] When in use, the user removes the back plate 21 in advance and puts the glass plate into the storage box 2, and resets the back plate 21, and then starts the device. The second driving part 5 will drive the pushing block 51 to push the glass plate under the storage box 2 to the slope of the unloading slide 4 according to the preset time interval, and the glass plate slides onto the conveyor belt 32 through the slope. Driven by the first driving part 3, the conveyor belt 32 transports the glass block to the bottom of the detection box 1 for inspection. After the inspection is completed, if the glass plate is detected to be unqualified, the CCD inspection module 12 will send information to the processing system, and the glass plate will be transported to the push plate 62 and pushed into the collecting tank 7 (because each glass plate will stay for a period of time when inspected, so when inspecting the next glass plate, the previous glass plate will stay at the position corresponding to the pushing block 51, so that the pushing block 51 completes the pushing process during the inspection). If the inspection is qualified, it will be transported to the end of the conveyor belt 32 for collection, thereby realizing the automation of glass plate inspection and screening.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic glass plate surface defect inspection machine, comprising an inspection box (1) and a conveyor belt (32), wherein the conveyor belt (32) is located below the inspection point of the inspection box (1), and is characterized in that: Also includes: Rollers (31) are sleeved on both ends of the conveyor belt (32); A CCD detection module (12) is provided in the detection box (1), a spacer (33) is provided on the conveyor belt (32), and guard plates (34) are provided on both sides of the conveyor belt (32); A push plate (62) is provided on one side of the guard plate (34), and a material discharge port (64) is provided at a corresponding position on the other side of the guard plate (34); A material discharge slide (4) is provided above the conveyor belt (32); A material storage box (2) is provided above the material discharge slide (4), and a push block (51) is provided above the material discharge slide (4).
2. The automatic glass plate surface defect detection machine according to claim 1, characterized in that: A first sliding groove (22) is provided on the inner wall of the material storage box (2), and a back plate (21) is inserted into the first sliding groove (22).
3. The automatic glass plate surface defect detection machine according to claim 2, characterized in that: First limit blocks (24) are fixed on both sides of the material storage box (2), and support frames (23) are fixed on both sides of the material discharge slide (4). Adjustment bolts (25) are sleeved on the support frames (23), and the adjustment bolts (25) are plugged into the first limit blocks (24).
4. The automatic glass plate surface defect detection machine according to claim 1, characterized in that: A second driving unit (5) is fixed to the upper end of the unloading slide (4), and second limit blocks (53) are provided on the inner walls on both sides of the unloading slide (4).
5. The automatic glass plate surface defect detection machine according to claim 4, characterized in that: A first threaded rod (52) is fixed to the output end of the second driving part (5), and an L-shaped push block (51) is sleeved on the first threaded rod (52).
6. The automatic glass plate surface defect detection machine according to claim 1, characterized in that: A first support plate (35) and a second support plate (61) are fixed to one side of the guard plate (34); a first driving part (3) is fixed to the first support plate (35); and a third driving part (6) is fixed to the second support plate (61).
7. The automatic glass plate surface defect detection machine according to claim 6, characterized in that: The output end of the first driving part (3) is connected to the roller (31), and the output end of the third driving part (6) is connected to a second threaded rod (63).
8. The automatic glass plate surface defect detection machine according to claim 1, characterized in that: A plug-in slot (65) is fixed on the side wall of the guard plate (34), a collecting slot (7) is plugged into the plug-in slot (65), and a plug-in block (71) is provided on the collecting slot (7).