Metal plate leveling machine
By setting an extension frame and adjusting the position of the limit rod at the feed port of the metal sheet leveler, combined with the design of the wear-resistant sleeve and conveying roller, the problem of limit rod occupies the feeding mechanism and wear in the prior art is solved, and the conveying stability of the metal sheet and the use efficiency of the leveler are improved.
Patent Information
- Application Number
- CN202420882902.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-26
AI Technical Summary
When installing the limit rod, the existing metal sheet leveling machine occupies the position of the feeding mechanism, causing the feeding mechanism to be separated from the leveling machine, and the friction between the limit rod and the metal sheet leads to wear, affecting the quality of the board and the use of the limit column.
A metal plate leveling machine is designed. By setting an extension frame on one side of the leveling machine body, the limit rod installed at the feed port is adjusted through the cooperation of the screw and the driving seat, and the wear-resistant sleeve is used to reduce direct friction with the metal plate, and the metal plate is transported from the feed port into the interior of the leveling machine through the conveying roller.
It realizes that the installation position of the limit rod is changed without affecting the conveying of metal sheets, avoids the trouble of setting up the conveying roller separately, improves the stability of the conveying of metal sheets and the service life of the leveler, and protects the quality of the metal sheets.
Smart Images

Figure CN222607602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal plate leveling equipment, in particular to a metal plate leveling machine. Background Art
[0002] A metal sheet leveler, also known as a leveler or flattener, is a mechanical equipment used to level uneven metal sheets. It uses the rotating motion of rollers to process the metal sheets to be processed into flat sheets or specific shapes. It can effectively solve the problem of uneven metal sheets and improve product quality and production efficiency. It is widely used in machinery, metallurgy, building materials, chemicals, electronics, electricity, light industry and other industries. However, in order to prevent the metal sheets from skewing or getting stuck on the leveler, most of the existing levelers will have two sets of symmetrically distributed limit rods at the feed inlet. By adjusting the distance between the limit rods on both sides, the limit rods on both sides are clamped on both sides of the metal sheet to limit the position of the metal sheet and ensure the stability of the metal sheet entering the leveler.
[0003] However, when the limit rods are installed at the feeding port of the leveling machine for use, the two groups of symmetrically distributed limit rods will occupy the position of the feeding mechanism, separating the feeding mechanism and the leveling machine, and it is necessary to separately set a conveying roller between the limit columns on both sides to convey the metal sheet, which is more troublesome. In addition, since most of the existing limit columns are formed of high-hardness steel in one piece, the limit columns rub against the metal sheet for a long time, which will not only scratch the surface of the limit column, but also easily cause the metal sheet to wear, affecting the quality of the metal sheet and the use of the limit column. Therefore, those skilled in the art provide a metal sheet leveling machine to solve the problems raised in the above background technology. Utility Model Content
[0004] The purpose of the utility model is to provide a metal plate leveling machine to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A metal sheet leveling machine comprises: a leveling machine body, a feed inlet is provided at a position of the outer wall of the leveling machine body corresponding to the leveling roller inside the leveling machine body, an extension frame is installed on the outer wall of the leveling machine body at one side of the feed inlet, two conveying rollers for assisting the conveying of the metal sheet are rotatably installed inside the extension frame, and screw rods are rotatably installed on one side of the two conveying rollers inside the extension frame, and two symmetrically distributed driving seats are sleeved on the outer wall of the screw rod, and the two driving seats can slide toward each other inside the extension frame through the rotation of the screw rod, and a rotating disk is rotatably installed on the top of the driving seat, and a limit rod is arranged on the top of the rotating disk. The positioning rod includes an inner rod and a wear-resistant sleeve, the wear-resistant sleeve is sleeved on the outer wall of the inner rod, and a spline groove is provided at the bottom of the inner rod, a limiting spline is provided on the upper end face of the rotating disk, the inner rod is sleeved on the outside of the limiting spline through the spline groove, and a threaded rod is provided on the upper end face of the limiting spline, a second threaded groove connected to the spline groove is provided inside the inner rod, the threaded rod is inserted into the inside of the second threaded groove, and an end plate is provided above the inner rod, a threaded barrel is provided on the lower end face of the end plate, an end of the threaded barrel away from the end plate is threadedly installed in the inside of the second threaded groove and sleeved on the outer wall of the threaded rod, and the end plate is pressed tightly against the upper end face of the inner rod and the wear-resistant sleeve.
[0007] Preferably, a third thread groove is provided inside the threaded barrel, and the threaded barrel is threadably mounted on the outer wall of the threaded rod through the third thread groove.
[0008] Preferably, the inner diameter of the second thread groove is larger than the diameter of the threaded rod, and a clamping groove is provided between the inner wall of the second thread groove and the outer wall of the threaded rod, and the threaded barrel is threadedly installed inside the second thread groove and the outer wall of the threaded rod and extends into the clamping groove.
[0009] Preferably, the two drive seats are both provided with a first thread groove, and the drive seats are threadedly mounted on the outer wall of the screw rod through the first thread groove, and the internal threads of the two first thread grooves are in opposite directions.
[0010] Preferably, both ends of the bottom of the driving seat are provided with sliding blocks, and a sliding groove is provided at a position inside the extension frame corresponding to the sliding block, and the sliding block is slidably installed inside the sliding groove.
[0011] Preferably, one end of the screw rod passes through the extension frame and extends to the outside thereof, and a rotating wheel for driving the screw rod to rotate is provided at one end of the screw rod located outside the extension frame.
[0012] Preferably, two symmetrically distributed support plates are provided at one end of the extension frame close to the leveling machine body, and a slot is provided on one side of the extension frame between the two support plates. The extension frame is mounted on the outside of the leveling machine body through the slot, and limiting bolts are provided at the four corners of the support plates. The limiting bolts pass through the support plates and are threadedly installed on the side wall of the leveling machine body.
[0013] Compared with the prior art, the advantages of the utility model are:
[0014] By arranging an extension frame on one side of the leveling machine body, when the leveling machine is used to level the metal sheet, the screw rod can be driven to rotate by the rotary wheel, driving the two driving seats installed on its outer wall through the first thread groove to move toward each other, and driving the limit rods rotatably installed on the two driving seats to move, and adjusting the distance between the two limit rods so that the size of the clamping groove between the two limit rods is adapted to the width of the metal sheet, and then the metal sheet is placed on the two conveying rollers in the extension frame, and the position of the metal sheet is limited by the two sets of limit rods after adjusting the position to prevent the metal sheet from being skewed, and finally, the metal sheet is conveyed from the feed port into the leveling machine through the conveying roller, and the metal sheet is extruded and leveled by the two extrusion rollers inside the leveling machine, and the installation position of the limit rod can be changed without affecting the conveying of the metal sheet, thereby ensuring the use of the limit rod, avoiding the trouble of separately arranging conveying rollers between the limit columns on both sides to convey the metal sheet, ensuring the conveying of the metal sheet, improving the stability of the metal sheet conveying, and having strong practicality.
[0015] Furthermore, when the limit rod is used to limit the position of the metal plate, the wear-resistant sleeve on the limit rod can be in contact with the metal plate, and the metal plate will not be directly in contact with the inner rod made of high-hardness steel, thereby avoiding the wear of the metal plate due to direct contact between the metal plate and the inner rod of high-hardness steel, thereby ensuring the quality of the metal plate. Moreover, when the wear-resistant sleeve is damaged by long-term friction with the metal plate, the end plate can be directly twisted to remove the threaded barrel from the inner rod, and the wear-resistant sleeve can be pulled out from the outer wall of the inner rod to complete the replacement of the wear-resistant sleeve, thereby avoiding the trouble of needing to disassemble the limit rod as a whole and polishing the surface before it can be used again due to surface wear of the one-piece molded limit rod made of high-hardness steel. The structure is simple and disassembly is convenient, which is conducive to the subsequent maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of a metal sheet leveling machine according to an embodiment of the utility model;
[0017] Figure 2 It is a three-dimensional schematic diagram of an extension frame according to an embodiment of the utility model;
[0018] Figure 3 It is a schematic diagram of the disassembly of the limit rod and the driving seat according to an embodiment of the utility model;
[0019] Figure 4 The figure is a schematic diagram of the disassembly of the limit rod according to an embodiment of the utility model.
[0020] In the figure: 1. leveling machine body; 101. feed port; 2. extension frame; 201. slide groove; 21. conveying roller; 22. screw rod; 23. drive seat; 231. first thread groove; 232. slider; 24. rotating disk; 25. limit spline; 26. threaded rod; 27. rotating wheel; 28. support plate; 29. limit bolt; 3. limit rod; 31. inner rod; 311. spline groove; 312. second thread groove; 32. wear-resistant sleeve; 33. end plate; 34. threaded barrel; 341. third thread groove. DETAILED DESCRIPTION
[0021] In the description of the present utility model, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.
[0022] Combination Figure 1 and Figure 2 As shown, a feed port 101 is provided at a position of the outer wall of the leveling machine body 1 corresponding to the leveling roller inside it, an extension frame 2 is installed on the outer wall of the leveling machine body 1 on one side of the feed port 101, two conveying rollers 21 for assisting the conveying of metal sheets are rotatably installed inside the extension frame 2, and a screw rod 22 is rotatably installed on one side of the two conveying rollers 21 inside the extension frame 2, and two symmetrically distributed driving seats 23 are sleeved on the outer wall of the screw rod 22, and the two driving seats 23 can be displaced toward each other inside the extension frame 2 through the rotation of the screw rod 22, and sliders 232 are provided at both ends of the bottom of the driving seat 23, a slide groove 201 is provided at a position inside the extension frame 2 corresponding to the slider 232, the slider 232 is slidably installed inside the slide groove 201, a rotating disk 24 is rotatably installed on the top of the driving seat 23, and a limiting rod 3 is provided on the top of the rotating disk 24.
[0023] In one embodiment, when the extension frame 2 is installed on the leveling machine for use, the extension frame 2 can be engaged with the outer wall of the leveling machine body 1 through the slot between the two support plates 28, so that the conveying roller 21 inside the extension frame 2 is located on one side of the extrusion roller located below inside the leveling machine, and then the limit bolts 29 at the four corners of the support plate 28 are screwed to fix the limit bolts 29 on the outer wall of the leveling machine body 1 to complete the installation of the extension frame 2. The extension frame 2 can be installed at the feed port 101 of the leveling machine to make the conveying roller 21 flush with the extrusion roller located below inside the leveling machine. The position of the metal sheet is limited by two groups of symmetrically distributed limit rods 3 to prevent the metal sheet from being skewed in the feed port 101, thereby avoiding the metal sheet from being stuck inside the leveling machine due to the skew of the metal sheet, facilitating the loading of the metal sheet and ensuring the stability of the metal sheet processing.
[0024] In one embodiment, when conveying metal sheets of different types, the screw rod 22 can be driven to rotate inside the extension frame 2 by the rotating wheel 27, and then the rotating screw rod 22 drives the two driving seats 23 installed on its outer wall through the first thread groove 231 to move, so that the two driving seats 23 are displaced toward each other inside the extension frame 2 through the cooperation of the slider 232 and the slide groove 201, and then the two driving seats 23 that are displaced toward each other drive the limit rod 3 installed thereon to move, and the distance between the two limit rods 3 is adjusted so that the size of the clamping groove between the two limit rods 3 is adapted to the width of the metal sheet, which is suitable for limiting metal sheets of different types.
[0025] In one embodiment, since the limiting rod 3 is installed on the rotating disk 24, and the rotating disk 24 is rotatably installed on the top of the driving seat 23 through a rotating shaft, when the limiting rod 3 is used to limit the metal sheet, the limiting rod 3 can be allowed to rotate on the driving seat 23 through the friction with the metal sheet during transportation, and the limiting rod 3 will not interfere with the transportation of the metal sheet, thereby ensuring the progress of the metal sheet transportation work.
[0026] Combination Figure 1 , Figure 3 and Figure 4As shown, the limiting rod 3 includes an inner rod 31 and a wear-resistant sleeve 32, the wear-resistant sleeve 32 is sleeved on the outer wall of the inner rod 31, and a spline groove 311 is provided at the bottom of the inner rod 31, and a limiting spline 25 is provided on the upper end surface of the rotating disk 24, the inner rod 31 is sleeved on the outside of the limiting spline 25 through the spline groove 311, and a threaded rod 26 is provided on the upper end surface of the limiting spline 25, a second thread groove 312 connected to the spline groove 311 is provided inside the inner rod 31, the threaded rod 26 is inserted into the inside of the second thread groove 312, and an end plate 33 is provided above the inner rod 31, and a threaded barrel 34 is provided on the lower end surface of the end plate 33, and one end of the threaded barrel 34 away from the end plate 33 is threadedly installed in the inside of the second thread groove 312 and sleeved on the outer wall of the threaded rod 26, and the end plate 33 is pressed tightly against the upper end surfaces of the inner rod 31 and the wear-resistant sleeve 32.
[0027] In one embodiment, when the limiting rod 3 is installed on the driving seat 23 for use, the inner rod 31 can be firstly sleeved on the outside of the threaded rod 26, so that the inner rod 31 is engaged with the outside of the limiting spline 25 through the spline groove 311, and at the same time, the threaded rod 26 is extended to the second thread groove 312 inside the inner rod 31, and then the wear-resistant sleeve 32 is sleeved on the outside of the inner rod 31, so that the wear-resistant sleeve 32 surrounds the outer wall of the inner rod 31 to protect it, and finally, the threaded barrel 34 is threadedly installed in the second thread groove 312, and the threaded barrel 34 is passed through the third thread groove 312. The 41 thread is installed on the outer wall of the threaded rod 26, and the end plate 33 is pressed tightly against the top of the wear-resistant sleeve 32 to limit the position of the wear-resistant sleeve 32, thereby completing the installation of the limit rod 3. The limit rod 3 can be installed in the gap between the conveying rollers 21. By changing the installation position of the limit rod 3, the use of the limit rod 3 can be ensured without affecting the conveying of the metal sheet, avoiding the trouble of separately setting the conveying rollers 21 between the limit rods 3 on both sides to convey the metal sheet, ensuring the conveying of the metal sheet, improving the stability of the metal sheet conveying, and having strong practicality.
[0028] In one embodiment, when the limit rod 3 is used to limit the position of the metal plate, the wear-resistant sleeve 32 on the limit rod 3 can be in contact with the metal plate, and the metal plate will not be directly in contact with the inner rod 31 made of high-hardness steel, thereby avoiding the wear of the metal plate due to direct contact between the metal plate and the inner rod 31 made of high-hardness steel, thereby ensuring the quality of the metal plate. Moreover, when the wear-resistant sleeve 32 is damaged by long-term friction with the metal plate, the end plate 33 can be directly screwed to remove the threaded tube 34 from the inner rod 31, and the wear-resistant sleeve 32 can be pulled out from the outer wall of the inner rod 31 to complete the replacement of the wear-resistant sleeve 32, thereby avoiding the trouble of needing to disassemble the limit rod 3 made of high-hardness steel as a whole and polishing the surface before it can be used again due to surface wear. The structure is simple and disassembly is convenient, which is conducive to the subsequent maintenance work.
[0029] The working principle of the utility model is as follows: when using a leveling machine to level a metal sheet, the metal sheet can be first placed on two conveying rollers 21 in the extension frame 2 and located between two groups of symmetrically distributed limit rods 3, and then the screw rod 22 is driven by the rotating wheel 27 to rotate inside the extension frame 2, and then the rotating screw rod 22 drives the two drive seats 23 installed on its outer wall through the first thread groove 231 to move, so that the two drive seats 23 are displaced toward each other inside the extension frame 2 through the cooperation of the slider 232 and the slide groove 201, and then the displaced toward each other The two driving seats 23 drive the limit rods 3 installed thereon to move, and adjust the distance between the two limit rods 3 so that the size of the clamping groove between the two limit rods 3 is adapted to the width of the metal sheet. The position of the metal sheet is limited by the two sets of limit rods 3 after adjusting the position to prevent the metal sheet from being skewed. Finally, the metal sheet is transported from the feed port 101 into the leveling machine through the conveying rollers 21, and the metal sheet is squeezed and leveled by the two squeezing rollers inside the leveling machine, thereby changing the installation position of the limit rods 3, so that the conveying of the metal sheet can be prevented without affecting the In this case, the use of the limit rod 3 is ensured, and the trouble of separately setting the conveying roller 21 between the limit rods 3 on both sides to convey the metal sheet is avoided. The conveying of the metal sheet is ensured, the stability of the metal sheet conveying is improved, and the practicability is strong. In addition, when the limit rod 3 is used to limit the position of the metal sheet, the wear-resistant sleeve 32 on the limit rod 3 can contact the metal sheet, and the metal sheet will not be directly contacted with the inner rod 31 made of high-hardness steel, thereby avoiding the metal sheet being directly contacted with the inner rod 31 of high-hardness steel. The wear-resistant sleeve 32 is easily removed from the inner rod 31 by screwing the end plate 33, and the wear-resistant sleeve 32 is pulled out from the outer wall of the inner rod 31 to complete the replacement of the wear-resistant sleeve 32. The problem of surface wear of the integrally formed limit rod 3 made of high-hardness steel and the need to remove the entire limit rod 3 for surface grinding before continued use is avoided. The structure is simple and disassembly is convenient, which is conducive to the subsequent maintenance work.
[0030] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal sheet leveling machine, comprising: A leveling machine body (1), wherein a feed port (101) is provided at a position on the outer wall of the leveling machine body (1) corresponding to the leveling roller inside the leveling machine body (1), and the leveling machine body (1) is characterized in that an extension frame (2) is installed on the outer wall of the leveling machine body (1) on one side of the feed port (101), and two conveying rollers (21) for assisting the conveying of metal sheets are rotatably installed inside the extension frame (2), and wire mesh rollers (21) are rotatably installed inside the extension frame (2) on one side of the two conveying rollers (21). The screw rod (22) is provided with two symmetrically distributed drive seats (23) on the outer wall of the screw rod (22), and the two drive seats (23) can slide towards each other inside the extension frame (2) through the rotation of the screw rod (22), and a rotating disk (24) is rotatably installed on the top of the drive seat (23), and a limit rod (3) is provided on the top of the rotating disk (24), and the limit rod (3) includes an inner rod (31) and a wear-resistant sleeve (32), and the wear-resistant sleeve (32) is sleeved on the inner rod (31). The outer wall of the inner rod (31) is provided with a spline groove (311) at the bottom of the inner rod (31), a limit spline (25) is provided on the upper end surface of the rotating disk (24), the inner rod (31) is sleeved on the outside of the limit spline (25) through the spline groove (311), and a threaded rod (26) is provided on the upper end surface of the limit spline (25), and a second threaded groove (312) connected to the spline groove (311) is provided inside the inner rod (31), The threaded rod (26) is inserted into the inside of the second threaded groove (312), and an end plate (33) is arranged above the inner rod (31), and a threaded barrel (34) is arranged on the lower end surface of the end plate (33), and one end of the threaded barrel (34) away from the end plate (33) is threadedly installed in the inside of the second threaded groove (312) and is sleeved on the outer wall of the threaded rod (26), and the end plate (33) is tightly pressed against the upper end surfaces of the inner rod (31) and the wear-resistant sleeve (32).
2. A metal sheet leveling machine according to claim 1, characterized in that: A third thread groove (341) is formed inside the threaded barrel (34), and the threaded barrel (34) is threadably mounted on the outer wall of the threaded rod (26) via the third thread groove (341).
3. A metal sheet leveling machine according to claim 1, characterized in that: The inner diameter of the second thread groove (312) is greater than the diameter of the threaded rod (26), and a clamping groove is provided between the inner wall of the second thread groove (312) and the outer wall of the threaded rod (26), and the threaded barrel (34) is threadedly mounted inside the second thread groove (312) and on the outer wall of the threaded rod (26) and extends into the clamping groove.
4. A metal sheet leveling machine according to claim 1, characterized in that: The two drive seats (23) are each provided with a first thread groove (231), and the drive seat (23) is threadedly mounted on the outer wall of the screw rod (22) via the first thread groove (231), and the internal threads of the two first thread grooves (231) are in opposite directions.
5. The metal sheet leveling machine according to claim 1, characterized in that: Both ends of the bottom of the driving seat (23) are provided with sliding blocks (232); a sliding groove (201) is provided inside the extension frame (2) at a position corresponding to the sliding block (232); and the sliding block (232) is slidably mounted inside the sliding groove (201).
6. The metal sheet leveling machine according to claim 1, characterized in that: One end of the screw rod (22) passes through the extension frame (2) and extends to the outside thereof, and a rotating wheel (27) for driving the screw rod (22) to rotate is provided at one end of the screw rod (22) located outside the extension frame (2).
7. The metal sheet leveling machine according to claim 1, characterized in that: The extension frame (2) is provided with two symmetrically distributed support plates (28) at one end close to the leveling machine body (1), and a slot is provided on one side of the extension frame (2) between the two support plates (28). The extension frame (2) is mounted on the outside of the leveling machine body (1) through the slot, and limiting bolts (29) are provided at the four corners of the support plate (28). The limiting bolts (29) penetrate the support plate (28) and are threadedly mounted on the side wall of the leveling machine body (1).