Wide-range upper supporting device for plate rolling machine

By designing a rolling machine support device including main frame, cantilever beam, roller, support, lifting beam, chain and lifting cylinder, the problem that existing devices cannot support small-diameter cylinder processing and forming is solved, and the support and rolling efficiency of cylinder forming in various industries has been improved.

CN222607632UActive Publication Date: 2025-03-14TAIAN HUALU METALFORMING MACHINE TOOL
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Patent Information

Application Number
CN202420697811.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-14
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The existing support devices on the rolling machine cannot effectively support the processing and forming of small-diameter cylinders, which limits the scope of use of the rolling machine and cannot meet the needs of increasing installed capacity of onshore wind power.

Method used

A wide range of upper support device for plate rolling machines is designed, including main frame body, cantilever beam, roller, support, lifting beam, chain and lifting cylinder. Through the combination and coordinated work of these components, support for cylinders of different diameters is achieved.

Benefits of technology

It has achieved support for cylinder forming in various industries, improved cylinder rolling efficiency and accuracy, reduced user investment and site occupation, and expanded the application scope of plate rolling machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of plate bending machines, and particularly relates to a wide-range upper supporting device for a plate bending machine. The wide-range upper supporting device for the plate bending machine comprises a main frame body mounted at the top of a rack of the plate bending machine, and is characterized in that a cantilever beam capable of ascending and descending along the main frame body is arranged on the left side of the main frame body, a carrier roller is hinged to the left end of the cantilever beam, a support is connected to the lower portion of the cantilever beam, and an outrigger is connected to the lower portion of the support. The utility model has the beneficial effects of simple installation, easy manufacture, wide supporting range, great development potential and wide market prospect, is suitable for barrel forming in various industries, can reduce the investment of users, reduces the occupied field, and can effectively improve the rolling efficiency and precision of the barrel.
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Description

1. Technical field

[0002] The utility model belongs to the technical field of plate rolling machines, and particularly relates to a wide range upper supporting device for plate rolling machines. 2. Background technology

[0004] The upper support device used by the existing plate rolling machine in China can support the processing and forming of large-diameter cylinders of offshore wind power. With the continuous development of wind power, the installed capacity of onshore wind power continues to increase, and the processing and forming of small-diameter cylinders is increasing. Wind power tower manufacturers can take into account the processing and forming of small-diameter cylinders without purchasing new equipment. The original upper support device cannot provide support for the cylinder forming in industries such as petrochemicals, pipeline processing and pressure vessels, which limits the scope of use of the plate rolling machine. In order to change the current situation, a breakthrough is urgently needed. (III) Content of utility model

[0006] In order to make up for the deficiencies of the prior art, the utility model provides a wide-range upper support device for a plate rolling machine, which is simple to install, convenient to manufacture, has a wide support range, and improves the cylinder rolling efficiency and precision.

[0007] The utility model is realized through the following technical solutions:

[0008] A wide range upper support device for a plate rolling machine includes a main frame installed on the top of the plate rolling machine frame, and is characterized in that a cantilever beam that can be lifted and lowered along the main frame is provided on the left side of the main frame, a roller is hinged on the left end of the cantilever beam, a support is connected below the cantilever beam, and a cantilever beam is connected below the support.

[0009] The right end of the cantilever beam is connected to one end of a chain, and the other end of the chain is fixed to the main frame after being wound around a sprocket, and the sprocket is installed on the top of the first lifting cylinder.

[0010] The support is connected to the end of the second lifting cylinder, and the second lifting cylinder is connected to the lower part of the cantilever beam.

[0011] A blocking wheel is installed at the right end of the cantilever beam.

[0012] A fixing frame is connected between the right side of the main frame and the frame of the plate rolling machine.

[0013] The beneficial effects of the utility model are: simple installation, easy manufacturing, wide supporting range, suitable for cylinder forming in various industries, can reduce users' investment, reduce site occupation, can effectively improve the rolling efficiency and precision of the cylinder, has huge development potential, and broad market prospects. (IV) Description of the drawings

[0015] The utility model is further described below in conjunction with the accompanying drawings.

[0016] Attached Figure 1It is a schematic diagram of the structure of the utility model;

[0017] Attached Figure 2 This is a schematic diagram of the installation structure of the utility model;

[0018] Attached Figure 3 This is a schematic diagram of the supporting state of a small-diameter workpiece of the utility model;

[0019] Attached Figure 4 This is a schematic diagram of the support state of a large-diameter workpiece of the utility model;

[0020] In the figure, 1 is a plate rolling machine frame, 2 is a main frame, 3 is a cantilever beam, 4 is a roller, 5 is a support, 6 is a cantilever beam, 7 is a chain, 8 is a sprocket, 9 is a first lifting cylinder, 10 is a second lifting cylinder, 11 is a blocking wheel, and 12 is a fixed frame. (V) Specific implementation methods

[0022] The accompanying drawings are a specific embodiment of the utility model. This embodiment includes a main frame 2 installed on the top of the plate rolling machine frame 1, a cantilever beam 3 that can be lifted and lowered along the main frame 2 is provided on the left side of the main frame 2, a roller 4 is hinged on the left end of the cantilever beam 3, a support 5 is connected below the cantilever beam 3, and a cantilever beam 6 is connected below the support 5. The right end of the cantilever beam 3 is connected to one end of a chain 7, and the other end of the chain 7 is fixed to the main frame 2 after being wound on a sprocket 8, and the sprocket 8 is installed on the top of the first lifting cylinder 9. The support 5 is connected to the end of the second lifting cylinder 10, and the second lifting cylinder 10 is connected to the bottom of the cantilever beam 3. A stopper wheel 11 is installed on the right end of the cantilever beam 3. A fixing frame 12 is connected between the right side of the main frame 2 and the plate rolling machine frame 1.

[0023] The wide range upper support device for plate rolling machine of the utility model is adopted, and the second lifting cylinder 10 is hinged with the support 5 through the pin shaft. Through the lifting and lowering of the first lifting cylinder 9, the chain 7 can drive the cantilever beam 3 to rise and fall along the main frame 2. The first lifting cylinder 9 is equipped with a pressure sensor. When the cylinder pressure reaches a limited value, the lifting cylinder stops rising and rolls a large-diameter cylinder. The support 5 is connected to the cantilever beam 3 and the cantilever beam 6 through bolts, and the second lifting cylinder 10 can drive the cantilever beam 6 to rise and fall. The second lifting cylinder 10 is equipped with a pressure sensor. When the cylinder pressure reaches a limited value, the second lifting cylinder 10 stops descending and rolls a small-diameter cylinder.

[0024] When supporting the rolling of a small-diameter workpiece, the first step is to lower the second lifting cylinder 10, driving the cantilever beam 6 to lower. The second step is to allow the small-diameter cylinder to pass through the opening of the cantilever beam 6, and the lower part of the opening of the cantilever beam 6 contacts the inner wall of the cylinder, so that the cantilever beam 6 plays a supporting role. The third step is to operate the plate rolling machine to complete the rolling of the workpiece with the assistance of the small-diameter rolling support device. The fourth step is to remove the workpiece and then raise the second lifting cylinder 10, driving the cantilever beam 6 to rise, and return to the initial position to wait for the next workpiece to be rolled.

[0025] When supporting the rolling of a large-diameter workpiece, the first step is: the first lifting cylinder 9 rises, and drives the cantilever beam 3 to move upward along the main frame 2 through the chain 7. The second step is: when the cantilever beam 3 moves upward to the roller 4 and contacts the inner wall of the large-diameter workpiece, the roller 4 automatically adjusts to the same angle as the workpiece, so that the inner wall of the workpiece fits the roller 4 to achieve a better support effect. The third step is to operate the plate rolling machine to complete the rolling of the workpiece with the assistance of the large-diameter rolling support device. The fourth step is: after taking out the workpiece, the first lifting cylinder 9 descends, and drives the cantilever beam 3 to move downward along the main frame 2 through the chain 7, and the support device returns to the initial position to wait for the next workpiece to be rolled.

Claims

1. A wide range upper support device for a plate rolling machine, comprising a main frame (2) mounted on the top of a plate rolling machine frame (1), wherein: A cantilever beam (3) capable of being lifted and lowered along the main frame (2) is provided on the left side of the main frame (2); a roller (4) is hingedly connected to the left end of the cantilever beam (3); a support (5) is connected below the cantilever beam (3); a cantilever beam (6) is connected below the support (5); the right end of the cantilever beam (3) is connected to one end of a chain (7); the chain (7) is wound around a sprocket (8) and the other end is fixed to the main frame (2); the sprocket (8) is installed on the top of a first lifting cylinder (9).

2. The wide range upper support device for plate rolling machine according to claim 1 is characterized in that: The support (5) is connected to the end of the second lifting cylinder (10), and the second lifting cylinder (10) is connected to the lower side of the cantilever beam (3).

3. The wide range upper support device for plate rolling machine according to claim 1 is characterized in that: A blocking wheel (11) is installed at the right end of the cantilever beam (3).

4. The wide range upper support device for a plate rolling machine according to claim 1 is characterized in that: A fixing frame (12) is connected between the right side of the main frame (2) and the plate rolling machine frame (1).