Guide rail machining device for elevator
By designing the elevator guide rail processing device, using the machining mechanism driven by the limit wheel clamping and the active roller, the elevator guide rail support is realized in a simultaneous processing, improving the processing efficiency, and solving the problem of low efficiency of punching holes by hole in the prior art.
Patent Information
- Application Number
- CN202420974344.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-08
AI Technical Summary
In the prior art, the punching process of elevator guide rail brackets usually adopts the method of punching holes one by one, resulting in low processing efficiency.
An elevator guide rail processing device is designed, including a base, a gantry, an actuator, a limiting wheel and a processing mechanism. The elevator guide rail is clamped through the limiting wheel and the active roller and a processing mechanism are used to achieve porous and simultaneous processing.
The efficiency of punching processing of elevator guide rail brackets is improved, and the inefficiency problem caused by punching holes by hole is solved.
Smart Images

Figure CN222607719U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of guide rail processing, in particular to a guide rail processing device for an elevator. Background Art
[0002] The elevator guide rail is an elevator component composed of a steel rail and a connecting plate. It is divided into car guide rails and counterweight guide rails. From the cross-sectional shape, it can be divided into three types: T-shaped, L-shaped and hollow. While playing a guiding role, the guide rail bears the impact force of the car and elevator during braking, the impact force of the safety clamp during emergency braking, etc. The elevator guide rail bracket is an important part that supports the elevator guide rail. However, at present, when punching the elevator guide rail bracket, a punching machine is usually used to punch multiple holes one by one, and the processing efficiency is low. In order to solve the above problems, we propose an elevator guide rail processing device. Summary of the invention
[0003] 1. Technical issues to be resolved
[0004] The invention provides an elevator guide rail processing device to solve the problem that a punching machine is usually used to punch multiple holes one by one during the punching processing of an elevator guide rail bracket, resulting in low processing efficiency.
[0005] (II) Technical solution
[0006] A guide rail processing device for an elevator comprises a base, an elevator guide rail, a gantry is fixed on the base, a wheel groove is opened on the base, a plurality of active rollers are rotatably installed inside the wheel groove, a plurality of first limiting wheels are installed on the base and on one side of the wheel groove, a plurality of second limiting wheels are arranged on the other side of the wheel groove, the elevator guide rail is arranged between the first limiting wheel and the second limiting wheel, a pair of slide rails are fixed on the base, a mounting plate is arranged below the second limiting wheel, the second limiting wheel is rotatably mounted on the mounting plate, a sliding sleeve is fixed on the lower surface of the mounting plate, the sliding sleeve is embedded in the slide rail, a tightening mechanism for tightening the second limiting wheel is arranged on the base and on one side of the second limiting wheel, and a processing mechanism for punching holes in the elevator guide rail is arranged on the gantry.
[0007] As a preferred technical solution, the tightening mechanism includes a rotating rod fixed on the base, a rotating plate is rotatably installed on the top of the rotating rod, a push wheel is rotatably installed on one end of the rotating plate, a locking unit is provided on the other end of the rotating plate, a slot is provided on the outer cylindrical surface of the push wheel, and the mounting plate is embedded in the slot.
[0008] As a preferred technical solution, the locking unit includes a pair of sliding rods vertically fixed on the rotating plate, a lifting plate is mounted on the sliding rods, a locking rod is fixed to the lower surface of the lifting plate, the locking rod passes through the rotating plate, an arc block is fixed on the base and below the locking rod, a number of ratchets are fixed on the arc block, a locking claw is fixed to the bottom end of the locking rod, and the locking claw is clamped on the ratchet.
[0009] As a preferred technical solution, a baffle is fixed on the top of the sliding rod, a first return spring is sleeved on the sliding rod and located between the baffle and the lifting plate, one end of the first return spring is fixedly connected to the surface of the baffle, and the other end of the first return spring is fixedly connected to the surface of the lifting plate, a first fixed rod is fixed on the rotating plate and at one end of the locking unit, a second fixed rod is fixed on the base, a second return spring is arranged between the first fixed rod and the second fixed rod, one end of the second return spring is fixedly connected to the first fixed rod, and the other end of the second return spring is fixedly connected to the second fixed rod.
[0010] As a preferred technical solution, the processing mechanism includes a slide plate slidably installed on the top of the gantry, an electric push rod is vertically fixed on the slide plate, a hole turner is fixed to the output shaft end of the electric push rod, one end of the slide plate is horizontally threaded with a screw, the screw is rotatably installed on the gantry, a motor is fixed to one end of the gantry, and the output shaft end of the motor is fixedly connected to the screw.
[0011] (III) Beneficial effects
[0012] The beneficial effects of the utility model are:
[0013] (1) During operation, the elevator guide rail is placed in the wheel groove, and the tightening mechanism drives the second limiting wheel to move to the left, so that the second limiting wheel is directly in close contact with the side wall of the elevator guide rail, and at the same time cooperates with the first limiting wheel to clamp the entire elevator guide rail. The active roller rotates to drive the elevator guide rail to move forward along the first limiting wheel and the second limiting wheel. At the same time, the processing mechanism starts to work to punch holes in the elevator guide rail, which solves the problem of low processing efficiency in the current punching process of the elevator guide rail bracket, which is usually performed by using a punching machine to punch multiple holes one by one.
[0014] (2) The turn plate rotates counterclockwise, driving the push wheel to rotate counterclockwise, until the push wheel surface is in close contact with the mounting plate surface. At this time, the turn plate continues to rotate counterclockwise, driving the push wheel to continue to rotate counterclockwise. The push wheel rotates counterclockwise, driving the mounting plate to slide to the left. The mounting plate slides to the left, driving the second limit wheel 7 to slide to the left, until the first limit wheel and the second limit wheel clamp the elevator guide rail.
[0015] (3) The locking claw caliper is on the ratchet. At this time, the locking rod can only rotate counterclockwise but not clockwise, that is, the rotating plate 1102 can only rotate counterclockwise but not clockwise.
[0016] (4) When unlocking is required, the lifting plate is pushed upward, and the lifting plate moves upward, driving the locking rod to move upward. The locking claw can be disengaged from the ratchet to complete unlocking. At this time, due to the spring force of the second return spring, the rotating plate is driven to rotate clockwise, so that the second limit wheel no longer presses the mounting plate, so that the first limit wheel and the second limit wheel no longer clamp the elevator guide rail. At this time, the distance between the first limit wheel and the second limit wheel can be readjusted according to the size of the elevator guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 yes Figure 1 A partial enlarged view of part A;
[0020] 1-base; 2-elevator guide rail; 3-gantry; 4-wheel groove; 5-active roller; 6-first limiting wheel; 7-second limiting wheel; 8-slide rail; 9-mounting plate; 10-slide sleeve; 11-tightening mechanism; 12-processing mechanism; 1101-rotating rod; 1102-rotating plate; 1103-push wheel; 1104-locking unit; 1105-sliding rod; 1106-lifting plate; 1107-locking rod; 1108-arc block; 1109-ratchet; 1110-locking claw; 1111-baffle; 1112-first return spring; 1113-first fixed rod; 1114-second fixed rod; 1115-second return spring; DETAILED DESCRIPTION
[0021] The utility model is further described with reference to the accompanying drawings.
[0022] Combined with Figure 1-2As shown, a guide rail processing device for an elevator includes a base 1, an elevator guide rail 2, a gantry 3 is fixed on the base 1, a wheel groove 4 is opened on the base 1, a plurality of active rollers 5 are rotatably installed inside the wheel groove 4, a plurality of first limiting wheels 6 are installed on the base 1 and on one side of the wheel groove 4, a plurality of second limiting wheels 7 are arranged on the other side of the wheel groove 4, the elevator guide rail 2 is arranged between the first limiting wheel 6 and the second limiting wheel 7, a pair of slide rails 8 are fixed on the base 1, a mounting plate 9 is arranged below the second limiting wheel 7, the second limiting wheel 7 is rotatably installed on the mounting plate 9, a sliding sleeve 10 is fixed on the lower surface of the mounting plate 9, the sliding sleeve 10 is embedded in the slide rail 8, a tightening mechanism 11 for tightening the second limiting wheel 7 is arranged on the base 1 and on one side of the second limiting wheel 7, and a processing mechanism 12 for punching holes in the elevator guide rail 2 is arranged on the gantry 3.
[0023] It should be noted that, when working, the elevator guide rail 2 is placed in the wheel groove 4, and the tightening mechanism 11 drives the second limiting wheel 7 to move to the left, so that the second limiting wheel 7 is directly in close contact with the side wall of the elevator guide rail 2, and at the same time cooperates with the first limiting wheel 6 to clamp the entire elevator guide rail 2, and the active roller 5 rotates to drive the elevator guide rail 2 to move forward along the first limiting wheel 6 and the second limiting wheel 7. At the same time, the processing mechanism 12 starts to work to punch holes in the elevator guide rail 2, which solves the problem of low processing efficiency in the current punching process of the elevator guide rail bracket, which is usually performed by using a punch press to punch multiple holes one by one.
[0024] Combined with Figure 1-2 As shown, the tightening mechanism 11 includes a rotating rod 1101 fixed on the base 1, a rotating plate 1102 is rotatably installed on the top of the rotating rod 1101, a push wheel 1103 is rotatably installed on one end of the rotating plate 1102, a locking unit 1104 is provided on the other end of the rotating plate 1102, a card slot is opened on the outer circumferential surface of the push wheel 1103, and the mounting plate 9 is embedded in the card slot.
[0025] It should be noted that the counterclockwise rotation of the rotating plate 1102 drives the push wheel 1103 to rotate counterclockwise until the surface of the push wheel 1103 is in close contact with the surface of the mounting plate 9. At this time, the rotating plate 1102 continues to rotate counterclockwise, driving the push wheel 1103 to continue to rotate counterclockwise. The counterclockwise rotation of the push wheel 1103 drives the mounting plate 9 to slide to the left. The sliding of the mounting plate 9 to the left drives the second limiting wheel 7 to slide to the left until the first limiting wheel 6 and the second limiting wheel 7 clamp the elevator guide rail 2.
[0026] Combined with Figure 2As shown, the locking unit 1104 includes a pair of sliding rods 1105 vertically fixed on the rotating plate 1102, a lifting plate 1106 is sleeved on the sliding rods 1105, a locking rod 1107 is fixed to the lower surface of the lifting plate 1106, the locking rod 1107 passes through the rotating plate 1102, an arc block 1108 is fixed on the base 1 and below the locking rod 1107, a plurality of ratchets 1109 are fixed on the arc block 1108, a locking claw 1110 is fixed to the bottom end of the locking rod 1107, and the locking claw 1110 is clamped on the ratchet 1109.
[0027] It should be noted that the locking claw 1110 is clamped on the ratchet 1109, and at this time the locking rod 1107 can only rotate counterclockwise but not clockwise, that is, the rotating plate 1102 can only rotate counterclockwise but not clockwise.
[0028] Combined with Figure 2 As shown, a baffle 1111 is fixed to the top of the sliding rod 1105, a first return spring 1112 is sleeved on the sliding rod 1105 and located between the baffle 1111 and the lifting plate 1106, one end of the first return spring 1112 is fixedly connected to the surface of the baffle 1111, and the other end of the first return spring 1112 is fixedly connected to the surface of the lifting plate 1106, a first fixed rod 1113 is fixed on the rotating plate 1102 and at one end of the locking unit 1104, a second fixed rod 1114 is fixed on the base 1, a second return spring 1115 is arranged between the first fixed rod 1113 and the second fixed rod 1114, one end of the second return spring 1115 is fixedly connected to the first fixed rod 1113, and the other end of the second return spring 1115 is fixedly connected to the second fixed rod 1114.
[0029] It should be noted that when unlocking is required, the lifting plate 1106 is pushed upward, and the lifting plate 1106 moves upward, driving the locking rod 1107 to move upward. The upward movement of the locking rod 1107 can disengage the locking claw 1110 from the ratchet 1109 to complete the unlocking. At this time, due to the spring force of the second reset spring 1115, the rotating plate 1102 is driven to rotate clockwise, so that the second limiting wheel 7 no longer presses the mounting plate 9, so that the first limiting wheel 6 and the second limiting wheel 7 no longer clamp the elevator guide rail 2. At this time, the distance between the first limiting wheel 6 and the second limiting wheel 7 can be readjusted according to the size of the elevator guide rail 2.
[0030] Combined with Figure 1 As shown, the processing mechanism 12 includes a slide plate 1201 slidably mounted on the top of the gantry 3, an electric push rod 1202 is vertically fixed on the slide plate 1201, a hole turner 1203 is fixed to the output shaft end of the electric push rod 1202, one end of the slide plate 1201 is horizontally threadedly connected to a screw rod 1204, the screw rod 1204 is rotatably mounted on the gantry 3, a motor 1205 is fixed to one end of the gantry 3, and the output shaft end of the motor 1205 is fixedly connected to the screw rod 1204.
[0031] Working principle: When working, the elevator guide rail 2 is placed inside the wheel groove 4, and the tightening mechanism 11 drives the second limiting wheel 7 to move to the left, directly making the second limiting wheel 7 close to the side wall of the elevator guide rail 2, and at the same time cooperating with the first limiting wheel 6 to clamp the entire elevator guide rail 2, and the active roller 5 rotates to drive the elevator guide rail 2 to move forward along the first limiting wheel 6 and the second limiting wheel 7, and at the same time the processing mechanism 12 starts to work to punch holes in the elevator guide rail 2, which solves the problem of low processing efficiency in the current punching process of the elevator guide rail bracket, which is usually performed by using a punch press to punch multiple holes one by one;
[0032] The rotating plate 1102 rotates counterclockwise to drive the push wheel 1103 to rotate counterclockwise until the surface of the push wheel 1103 is in close contact with the surface of the mounting plate 9. At this time, the rotating plate 1102 continues to rotate counterclockwise to drive the push wheel 1103 to continue to rotate counterclockwise. The push wheel 1103 rotates counterclockwise to drive the mounting plate 9 to slide to the left. The sliding of the mounting plate 9 to the left drives the second limiting wheel 7 to slide to the left until the first limiting wheel 6 and the second limiting wheel 7 clamp the elevator guide rail 2.
[0033] The locking claw 1110 is clamped on the ratchet 1109. At this time, the locking rod 1107 can only rotate counterclockwise, not clockwise, that is, the rotating plate 1102 can only rotate counterclockwise, not clockwise;
[0034] When unlocking is required, the lifting plate 1106 is pushed upward, and the lifting plate 1106 moves upward, driving the locking rod 1107 to move upward. The locking rod 1107 moves upward to disengage the locking claw 1110 from the ratchet 1109 to complete the unlocking. At this time, due to the spring force of the second reset spring 1115, the rotating plate 1102 is driven to rotate clockwise, so that the second limiting wheel 7 no longer presses the mounting plate 9, so that the first limiting wheel 6 and the second limiting wheel 7 no longer clamp the elevator guide rail 2. At this time, the distance between the first limiting wheel 6 and the second limiting wheel 7 can be readjusted according to the size of the elevator guide rail 2.
[0035] The above embodiments are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary personnel in this field should fall within the protection scope of the present invention. The technical contents for which protection is sought in the present invention have been fully recorded in the claims.
Claims
1. An elevator guide rail processing device, comprising a base (1), an elevator guide rail (2), a gantry (3) fixed on the base (1), characterized in that: The base (1) is provided with a wheel groove (4), and a plurality of active rollers (5) are rotatably mounted inside the wheel groove (4). A plurality of first limiting wheels (6) are mounted on the base (1) and located on one side of the wheel groove (4), and a plurality of second limiting wheels (7) are arranged on the other side of the wheel groove (4). The elevator guide rail (2) is arranged between the first limiting wheels (6) and the second limiting wheels (7). A pair of slide rails (8) are fixed on the base (1), and the second limiting wheels (8) are arranged on the other side of the wheel groove (4). A mounting plate (9) is arranged below the wheel (7), the second limiting wheel (7) is rotatably mounted on the mounting plate (9), a sliding sleeve (10) is fixed on the lower surface of the mounting plate (9), the sliding sleeve (10) is embedded in the slide rail (8), a tightening mechanism (11) for tightening the second limiting wheel (7) is arranged on the base (1) and located on one side of the second limiting wheel (7), and a processing mechanism (12) for punching holes in the elevator guide rail (2) is arranged on the gantry (3).
2. The guide rail processing device for an elevator according to claim 1, characterized in that: The tightening mechanism (11) comprises a rotating rod (1101) fixed on the base (1); a rotating plate (1102) is rotatably mounted on the top of the rotating rod (1101); a pushing wheel (1103) is rotatably mounted on one end of the rotating plate (1102); a locking unit (1104) is provided on the other end of the rotating plate (1102); a slot is provided on the outer circumferential surface of the pushing wheel (1103); and the mounting plate (9) is embedded in the slot.
3. The guide rail processing device for an elevator according to claim 2, characterized in that: The locking unit (1104) comprises a pair of sliding bars (1105) vertically fixed on the rotating plate (1102), a lifting plate (1106) being sleeved on the sliding bars (1105), a locking rod (1107) being fixed on the lower surface of the lifting plate (1106), the locking rod (1107) passing through the rotating plate (1102), an arc block (1108) being fixed on the base (1) and below the locking rod (1107), a plurality of ratchets (1109) being fixed on the arc block (1108), a locking claw (1110) being fixed at the bottom end of the locking rod (1107), the locking claw (1110) being clamped on the ratchets (1109).
4. The guide rail processing device for an elevator according to claim 3, characterized in that: A baffle (1111) is fixed to the top of the sliding rod (1105); a first return spring (1112) is sleeved on the sliding rod (1105) and located between the baffle (1111) and the lifting plate (1106); one end of the first return spring (1112) is fixedly connected to the surface of the baffle (1111), and the other end of the first return spring (1112) is fixedly connected to the surface of the lifting plate (1106); a first fixed rod (1113) is fixed to one end of the rotating plate (1102) and located at the locking unit (1104); a second fixed rod (1114) is fixed to the base (1); a second return spring (1115) is arranged between the first fixed rod (1113) and the second fixed rod (1114); one end of the second return spring (1115) is fixedly connected to the first fixed rod (1113), and the other end of the second return spring (1115) is fixedly connected to the second fixed rod (1114).
5. The guide rail processing device for an elevator according to claim 1, characterized in that: The processing mechanism (12) comprises a slide plate (1201) slidably mounted on the top of a gantry (3); an electric push rod (1202) is vertically fixed on the slide plate (1201); a hole turner (1203) is fixed to the output shaft end of the electric push rod (1202); one end of the slide plate (1201) is horizontally threadedly connected to a screw rod (1204); the screw rod (1204) is rotatably mounted on the gantry (3); a motor (1205) is fixed to one end of the gantry (3); and the output shaft end of the motor (1205) is fixedly connected to the screw rod (1204).