Easily-cutting sheet for casting

By designing easy-cut sheets for casting with through holes, limiting grooves and optional tapered holes, the problems of unstable connections and waste of resources of traditional easy-cut sheets are solved, and stronger connection strength and more efficient casting process are achieved.

CN222607984UActive Publication Date: 2025-03-14LINYI TIANKUO CASTING CO LTD
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Patent Information

Application Number
CN202420377905.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-14
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The traditional easy-to-cut sheet has a low connection strength and is easy to disengage from the mold. The traditional casting method leads to wasting resources after the metal liquid is cooled.

Method used

A easy-cut sheet for casting is designed, including a circular plate-shaped body, through-hole, limiting groove and optional tapered holes and positioning rings. It is connected to the mold through the limiting groove to enhance the connection strength, and optimize the flow and cooling of metal liquid through the through-hole and conical holes.

Benefits of technology

The connection strength between the easy-to-cut sheet and the mold is improved, and the direct casting of liquid metal through the riser is realized, the use of filling ports is reduced, resource waste is reduced, and the quality of castings is improved.

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Abstract

The utility model relates to the technical field of casting knock-off cores, and discloses a knock-off core for casting, which comprises a body of a circular plate-shaped structure, the through hole is formed in the body, the central axis of the body coincides with the central axis of the through hole, and the through hole penetrates through the two sides of the body; a limiting groove is formed in the side edge of the body, the limiting groove is formed around the circular side edge of the body, the limiting groove sinks towards the interior of the body from the side edge of the body, and the limiting groove is used for being connected with a casting mold in a clamped mode. The following technical effects can be achieved: the limiting groove is formed in the side edge of the knock-off core, and the knock-off core can be clamped on the mold through the limiting groove; the connection strength between the mold and the knock-off core is increased, and after the connection strength between the knock-off core and the mold is increased, molten metal can be directly poured through a dead head, so that a filling port can be removed, waste of the molten metal outside the mold is reduced, the subsequent smelting step that the filling port is a metal block is reduced, and waste of resources is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of easy-to-cut casting sheets, for example, to an easy-to-cut casting sheet. Background Art

[0002] At present, in the process of metal casting, two openings are set in the mold, one is the filling port, which is set on the side or bottom of the mold for adding molten metal to the mold, and the other is the riser set on the upper part of the mold. When the molten metal in the mold is full, it is necessary to continue to add so that the molten metal in the mold overflows from the riser into the riser sleeve. The riser sleeve can slow down the cooling time of the molten metal in the ground mouth, which can prevent the molten metal at the riser from cooling too quickly, causing the molten metal near the ground mouth in the mold to cool too quickly, and prevent the uneven cooling speed between the molten metal in the mold from causing different stresses in the later castings to crack, and an easy-to-cut sheet is usually provided between the mold and the riser sleeve, which can facilitate the cutting of the ground mouth on the casting in the later stage, and reduce the connection strength between the casting and the casting in the riser sleeve.

[0003] In the process of implementing the embodiments of the present disclosure, it is found that there are at least the following problems in the related art:

[0004] Traditional easy-to-cut pieces are generally circular plate-shaped structures, and the circular edges of the easy-to-cut pieces are perpendicular to the surface of the easy-to-cut pieces. When installing the easy-to-cut pieces, the easy-to-cut pieces can only be fixed by hard clamping of the mold. The mold and the easy-to-cut pieces are connected by clamping friction. The connection strength between the mold and the easy-to-cut pieces is low, which can easily cause the easy-to-cut pieces to separate from the mold. In addition, the traditional casting method uses a filling port and a riser for casting. The molten metal in the filling port and the riser can only be re-smelted after cooling, which will seriously cause a waste of resources. Utility Model Content

[0005] In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not an extensive review, nor is it intended to identify key / critical components or delineate the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.

[0006] The disclosed embodiment provides an easy-to-cut sheet for casting, so as to solve the problem that the connection between the easy-to-cut sheet and the mold is unstable, so that the molten metal cannot be poured through the riser.

[0007] In some embodiments, the easy-to-cut piece for casting includes: a main body is a circular plate-like structure; a through hole is arranged on the main body, the central axis of the main body coincides with the central axis of the through hole, and the through hole passes through both sides of the main body; a limiting groove is arranged around the circular side edge of the main body, the limiting groove is recessed from the side edge of the main body to the inside of the main body, and the limiting groove is used to engage and connect with the casting mold.

[0008] In some embodiments, a tapered hole is provided on one side of the body, and the tapered hole is connected to the through hole.

[0009] In some embodiments, a circular positioning ring is provided on the side of the body, the positioning ring is provided on the side where the tapered hole is provided, and the positioning ring is provided outside the tapered hole.

[0010] In some embodiments, the cross-section of the limiting groove is a triangular structure.

[0011] In some embodiments, the cross-section of the limiting groove is a semicircular structure.

[0012] In some embodiments, a circular boss is provided on the outer side of the body for thickening the side of the body, and the boss is arranged on the outside of the positioning ring.

[0013] In some embodiments, the body is made of clay, and the body is formed by pressing the clay.

[0014] In some embodiments, a fracture groove is formed on the conical hole, and the fracture groove extends from the center of the conical hole to the side.

[0015] In some embodiments, the inner side wall of the positioning ring is provided with a first notch recessed inwardly.

[0016] In some embodiments, the inner side wall of the boss is provided with a second notch recessed inwardly.

[0017] The easy-to-cut sheet for casting provided in the embodiments of the present disclosure can achieve the following technical effects:

[0018] By setting a limiting groove on the side of the easy-to-cut piece, the easy-to-cut piece can be clamped on the mold through the limiting groove, thereby increasing the connection strength between the mold and the easy-to-cut piece. After the connection strength between the easy-to-cut piece and the mold is increased, the molten metal can be directly poured through the riser, so that the filling port can be removed, reducing the waste of molten metal outside the mold, reducing the subsequent smelting steps of the metal block with the filling port, and reducing the waste of resources.

[0019] The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] One or more embodiments are exemplarily described by corresponding drawings, which do not limit the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements, and the drawings do not constitute a scale limitation, and wherein:

[0021] Figure 1 It is a schematic diagram of the structure of an easy-to-cut sheet for casting provided in an embodiment of the present disclosure;

[0022] Figure 2 is a schematic diagram of a top view of the structure of an easy-to-cut sheet for casting provided in an embodiment of the present disclosure;

[0023] Figure 3 It is a schematic diagram of the triangular limiting groove structure of the easy-to-cut piece for casting provided in an embodiment of the present disclosure;

[0024] Figure 4 It is a schematic diagram of the structure of the semicircular limiting groove of the easy-to-cut piece for casting provided in an embodiment of the present disclosure;

[0025] Figure 5 It is a schematic diagram of the use status of the easy-to-cut sheet for casting provided in an embodiment of the present disclosure.

[0026] Reference numerals:

[0027] 100, body; 101, positioning ring; 102, boss; 103, first notch; 104, second notch; 200, through hole; 201, tapered hole; 202, fracture groove; 300, limit groove DETAILED DESCRIPTION

[0028] In order to be able to understand the features and technical contents of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The attached drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and devices can be simplified for display.

[0029] The terms "first", "second", etc. in the specification and claims of the embodiments of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchanged where appropriate, so that the embodiments of the embodiments of the present disclosure described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.

[0030] In the embodiments of the present disclosure, the terms "upper", "lower", "inside", "middle", "outside", "front", "back" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly intended to better describe the embodiments of the present disclosure and their embodiments, and are not intended to limit the indicated devices, elements or components to have a specific direction, or to be constructed and operated in a specific direction. Moreover, in addition to being used to indicate directions or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in certain circumstances. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present disclosure can be understood according to specific circumstances.

[0031] In addition, the terms "disposed", "connected", and "fixed" should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present disclosure can be understood according to specific circumstances.

[0032] Unless otherwise stated, the term "plurality" means two or more.

[0033] In the embodiment of the present disclosure, the character " / " indicates that the preceding and following objects are in an "or" relationship. For example, A / B indicates: A or B.

[0034] The term "and / or" is a description of the association relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or, A and B.

[0035] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present disclosure may be combined with each other.

[0036] Combination Figure 1-5 As shown, the embodiment of the present disclosure provides an easy-to-cut sheet for casting, including: a main body 100 is a circular plate-like structure; a through hole 200 is arranged on the main body 100, the central axis of the main body 100 coincides with the central axis of the through hole 200, and the through hole 200 passes through both sides of the main body 100; a limiting groove 300 is arranged around the circular side of the main body 100, the limiting groove 300 is recessed from the side of the main body 100 to the inside of the main body 100, and the limiting groove 300 is used to be engaged with the casting mold.

[0037] The easy-to-cut sheet provided by the embodiment of the present disclosure is adopted, and the main body 100 is a circular plate-like structure, and a circular through hole 200 is arranged in the middle of the main body 100. The circular through hole on the main body 100 can reduce the diameter of the connecting part between the metal in the riser and the casting, so as to facilitate the removal of the riser part solidified in the later stage. The plate-like main body 100 can conduct heat quickly, and can quickly balance the temperature between the metal in the riser and the casting main body 100, and prevent the temperature difference between the casting at the riser and the casting main body 100 from being too large. The molten metal retained in the riser sleeve at the riser can slow down the speed of the casting temperature drop at the riser, so that the overall temperature of the casting can drop steadily and evenly, and prevent the casting main bodies 100 from having different temperature drop speeds, and prevent the stress difference between the casting main bodies 100 from being too large, causing the casting main body 100 to In order to solve the problem of cracks or hidden scratches, a limiting groove 300 is arranged around the circular side of the main body 100, and the limiting groove 300 is recessed toward the center line of the main body 100. When manufacturing the mold, it is only necessary to reserve a protrusion matching the limiting groove 300 on the part of the mold where the easy-to-cut sheet is installed. The main body 100 can be stably clamped in the mold through the protrusion, which increases the connection strength between the easy-to-cut sheet and the mold. In this way, the molten metal can be added through the riser during casting, and the filling port on the mold can be omitted. Because the pipe of the filling port is longer when filling through the filling port, when the casting is completely cooled, there will be a section of metal in the cold zone in the filling port. This section of metal also needs to be removed from the casting, and needs to be re-smelted as waste later, which will increase the energy required for smelting and cause unnecessary waste.

[0038] Combination Figure 1-5 As shown, optionally, a tapered hole 201 is provided on one side of the body 100, and the tapered hole 201 is connected to the through hole 200. In this way, the thickness of the middle of the body 100 can be reduced through the tapered hole 201, and the thickness of the body 100 gradually increases from the through hole 200 to the side of the body 100, so that the end of the metal at the riser close to the casting is a circular boss 102 structure, which can reduce the distance between the metal at the riser and the casting, and can better balance the temperature between the metal at the riser and the casting. The tapered hole 201 can facilitate the molten metal to flow into the mold through the through hole 200, and prevent the molten metal from remaining on the body 100 when it is not fully poured during casting.

[0039] Combination Figure 1-5 As shown, optionally, a circular positioning ring 101 is provided on the side of the body 100, and the positioning ring 101 is provided on the side where the tapered hole 201 is provided, and the positioning ring 101 is provided outside the tapered hole 201. In this way, by providing the positioning ring 101 on the side of the body 100 and sleeved with a riser sleeve on the positioning ring 101, the positioning ring 101 can limit the position of the riser sleeve, thereby preventing the riser sleeve from being separated from the easy-to-cut sheet body 100 during the casting process.

[0040] Combination Figure 3 As shown, optionally, the cross section of the limiting groove 300 is a triangular structure. In this way, by setting the limiting groove 300 as a triangular groove structure, it is convenient to clamp the easy-to-cut sheet body 100 on the mold, and the cross section of the limiting groove 300 is a triangular structure, which can increase the connection strength of the limiting groove 300.

[0041] Combination Figure 4 As shown, optionally, the cross section of the limiting groove 300 is a semicircular structure. In this way, by setting the semicircular limiting groove 300, the accommodating volume of the limiting groove 300 can be made larger, the protruding boss 102 of the mold can be made larger, and the connection between the mold and the limiting groove 300 can be made more stable.

[0042] Combination Figure 1-5 As shown, optionally, a circular boss 102 for thickening the side thickness of the body 100 is provided on the outer side of the body 100, and the boss 102 is provided on the outside of the positioning ring 101. In this way, since the thickness of the body 100 is small, the width that the limiting groove 300 can accommodate is small. By providing the circular boss 102 on the side edge of the body 100, the width of the limiting groove 300 can be increased, thereby increasing the stability of the clamping between the mold and the body 100, and preventing the easy-to-cut board body 100 from being separated from the mold.

[0043] Combination Figure 1-5 As shown, optionally, the body 100 is made of clay, and the body 100 is pressed and formed by clay. In this way, by using clay as the main material, the easy-to-cut sheet can be pressed and formed conveniently, and the dry clay has good heat resistance and firmness.

[0044] Combination Figure 1-5 As shown, optionally, a fracture groove 202 is provided on the conical hole 201, and the fracture groove 202 is extended from the center to the side of the conical hole 201. In this way, by providing the fracture groove 202 on the conical hole 201, it is convenient to remove the easy-to-cut piece after casting. The easy-to-cut piece body 100 can be easily broken through the fracture groove 202, and the easy-to-cut piece body 100 can be easily removed from the casting, thereby preventing the problem that the easy-to-cut piece is set on the casting and is inconvenient to remove.

[0045] Combination Figure 1-5 As shown, optionally, the inner side wall of the positioning ring 101 is provided with a first notch 103 which is recessed inwardly. In this way, the first notch 103 can also facilitate the breaking of the positioning ring 101. Since the positioning ring 101 is thick, it is difficult to break it when removing the easy-to-cut sheet body 100. The first notch 103 can facilitate the breaking of the positioning ring 101.

[0046] Combination Figure 1-5As shown, optionally, the inner side wall of the boss 102 is provided with a second indentation 104 which is recessed inwardly. In this way, the boss 102 can be easily broken through the second indentation 104. Since the boss 102 is thick, it is difficult to break it when removing the easy-to-cut sheet body 100. The boss 102 can be easily broken through the second indentation 104.

[0047] The above description and the accompanying drawings sufficiently illustrate the embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Unless explicitly required, individual components and functions are optional, and the order of operations may vary. Portions and features of some embodiments may be included in or replace portions and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims

1. A casting easy-to-cut sheet, characterized in that: include: The body (100) is a circular plate-shaped structure; A through hole (200) is provided on the body (100), the central axis of the body (100) coincides with the central axis of the through hole (200), and the through hole (200) passes through two sides of the body; The limiting groove (300) is arranged around the circular side of the body (100), the limiting groove (300) is recessed from the side of the body (100) toward the inside of the body (100), and the limiting groove (300) is used for being engaged and connected with the casting mold.

2. The easy-to-cut sheet for casting according to claim 1, characterized in that: A tapered hole (201) is provided on one side of the body, and the tapered hole (201) is communicated with the through hole (200).

3. The easy-to-cut sheet for casting according to claim 1, characterized in that: A circular positioning ring (101) is arranged on the side of the body (100), and the positioning ring (101) is arranged on the side where the conical hole (201) is arranged, and the positioning ring (101) is arranged outside the conical hole (201).

4. The easy-to-cut sheet for casting according to claim 1, characterized in that: The cross section of the limiting groove (300) is a triangular structure.

5. The easy-to-cut sheet for casting according to claim 1, characterized in that: The cross section of the limiting groove (300) is a semicircular structure.

6. The easy-to-cut sheet for casting according to claim 3, characterized in that: A circular boss (102) is provided on the outer side of the body (100) for thickening the side of the body, and the boss (102) is arranged outside the positioning ring (101).

7. The easy-to-cut sheet for casting according to claim 1, characterized in that: The main body (100) is made of pottery, and the main body (100) is formed by pressing the pottery.

8. The easy-to-cut sheet for casting according to claim 2, characterized in that: The conical hole (201) is provided with a fracture groove (202), and the fracture groove (202) is extended from the center of the conical hole (201) to the side.

9. The easy-to-cut sheet for casting according to claim 3, characterized in that: The inner side wall of the positioning ring (101) is provided with a first notch (103) recessed inwardly.

10. The easy-to-cut sheet for casting according to claim 6, characterized in that: The inner side wall of the boss (102) is provided with a second notch (104) recessed inwardly.