Turnover mechanism for solar cell series welding machine
By designing a flip mechanism for solar cell series welding machines, the stable flip of solar cell cells is achieved by using a servo motor and a transmission belt, and ensuring the stability of the flipped assembly through a bidirectional screw and a slide rod, the problems of inconvenience and instability of solar cell cells in the prior art are solved, and the welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202421243661.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing solar cell fixing method is inconvenient when flipping, which may cause the solar cell to loosen and the flipping process to be unstable.
A flip mechanism including a workbench and a flip assembly is designed to drive the connecting rod and the transmission belt through a servo motor, drive the clamping block and solar cell to flip, and ensure stable movement of the flip assembly through a bidirectional screw and a slide rod.
It realizes convenient flipping while fixing the solar cell, improves the efficiency and quality of welding operations, and avoids the risk of loosening of the solar cell.
Smart Images

Figure CN222608564U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of solar cell chips, and in particular relates to a turnover mechanism for a solar cell chip string welding machine. Background Art
[0002] Solar cells need to be clamped and fixed during manufacturing, and need to be turned over for comprehensive processing during processing. In order to ensure the stability of the clamping, the existing fixing method generally uses bolts and other means to firmly clamp them. However, in this case, it is inconvenient to remove the solar cell, and it cannot be turned over and fully processed with high efficiency.
[0003] The existing patent (application number: CN202123095243.2) proposes a flipping device for a solar cell string welding machine, including a shell, a circular opening is provided at the top of one side of the shell, and the shell is rotatably connected to a rotating rod at the circular opening, and one end of the rotating rod inside the shell is fixedly connected to a fixed frame, a cavity is provided inside the fixed frame, and a second opening is provided at the four inner corners of the fixed frame, and the fixed frame is fixedly connected to sleeves at the four second openings, and one end of the four sleeves is provided with a second through hole, and the four sleeves are provided with a fixing rod at the four second through holes. By setting up a fixing frame, the solar cell can be placed inside the fixing frame when processing it, and the solar cell can be clamped and fixed by using the four clamps to approach each other, and when removing the solar cell, it is only necessary to twist the bolts in the opposite direction to make the four clamps move away from each other, so as to make the disassembly and assembly of the solar cell more convenient;
[0004] The pallet holds up and supports the solar cell. When the solar cell needs to be flipped, the staff needs to pull the connecting rod to move the pallet away from the solar cell before flipping the solar cell. If the staff accidentally slips while pulling the connecting rod, causing the connecting rod to fall off their hands, the pallet will instantly rebound due to the elasticity of the pressure spring, which may cause the pallet to hit the solar cell and cause the solar cell to loosen.
[0005] In view of this, this application is hereby filed. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides a device which can flip the solar cell sheet at any time while fixing the solar cell sheet.
[0007] In order to solve the above technical problems, the utility model provides a flipping mechanism for a solar cell string welding machine, including a workbench and a flipping assembly, wherein the flipping assembly is arranged in two and is located on the top of the workbench, and is used to fix the solar cell and flip it at the same time, the flipping assembly includes a fixed block located on the top of the workbench, a servo motor is installed on the inner bottom wall of the fixed block, a connecting rod is connected to the driving end of the servo motor, the outer wall of the fixed block is rotatably connected to a rotating rod, a transmission belt is connected to the rotating rod between one end of the connecting rod extending to the outside of the fixed block, and a clamping block is connected to the end of the rotating rod away from the fixed block.
[0008] Furthermore, a partition is installed on the top of the workbench, a bidirectional screw is threadedly connected between the workbench and the partition, a current converter is arranged on the top of the workbench, a driving end of the current converter is connected to one end of the bidirectional screw, the two fixed blocks are threadedly connected to the outer wall of the bidirectional screw, a sliding rod is connected between the workbench and the partition, and the two fixed blocks are slidably connected to the outer wall of the sliding rod.
[0009] Furthermore, the inner top wall of the clamping block is connected to two springs, the bottom ends of the springs are connected to a pressure plate, the pressure plate and the springs are both located inside the clamping block, and the pressure plate is slidably connected to the inner wall of the clamping block.
[0010] Furthermore, the outer walls of the two connecting rods are connected to a limiting ring, the limiting ring is located on one side of the fixed block, and the limiting ring is located below the rotating rod and close to the outer wall of the transmission belt.
[0011] Furthermore, support blocks are installed on the top of the workbench and the inner bottom wall of the fixed block, the inverter motor and the servo motor are located on the top of the support block, and the outer walls of the inverter motor and the servo motor are connected with fixing belts, which are connected to the support block.
[0012] Furthermore, two balls are connected to the bottom of the two fixed blocks, and two slide rails adapted to the balls are provided on the top of the workbench. The balls are located inside the slide rails and are slidably connected to the slide rails.
[0013] Furthermore, two triangular brackets are installed at the bottom of the workbench, and the outer walls of the two triangular brackets are both provided with foot pads, which are located at the bottom of the triangular brackets and in direct contact with the ground, and the two triangular brackets correspond to the foot pads.
[0014] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art.
[0015] 1. In the utility model, two clamping blocks are used to clamp and fix the two sides of the solar cell. When the solar cell is turned over, the fixing block supports the connecting rod and the rotating rod. The connecting rod is driven to rotate by a servo motor. When the connecting rod rotates, the rotating rod is driven to rotate together through the transmission belt. When the rotating rod rotates, the clamping block is driven to rotate along with the rotating rod, and the clamping block drives the solar cell to rotate together, so that the solar cell can be turned over without releasing the support for the solar cell, so as to better perform the welding operation.
[0016] 2. In the utility model, the partition supports the bidirectional screw and the slide rod. The bidirectional screw is driven to rotate by the inverter motor. The rotating bidirectional screw causes the two flipping components to move relative to each other along the outer wall of the bidirectional screw. The two clamping blocks move relative to each other to clamp the solar cell in the middle, which is convenient for fixing both sides. The flipping component moves along the outer wall of the bidirectional screw and slides along the outer wall of the slide rod. The slide rod plays a guiding and supporting role, making the flipping component more stable when moving and keeping the flipping component parallel when moving. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation on the present invention. Obviously, the accompanying drawings described below are only some embodiments. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work. In the accompanying drawings:
[0018] Figure 1 It is a cross-sectional three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 for Figure 1 A magnified view of the structure at center A;
[0020] Figure 3 for Figure 1 A magnified view of the structure at B in the middle;
[0021] Figure 4 for Figure 1 Enlarged view of the structure at C in the middle.
[0022] Numbers in the figure:
[0023] 1. Workbench;
[0024] 2. Flip assembly; 201. Fixed block; 202. Servo motor; 203. Connecting rod; 204. Rotating rod; 205. Transmission belt; 206. Clamping block;
[0025] 3. Partition; 4. Bidirectional screw; 5. Converter motor; 6. Slide rod; 7. Spring; 8. Pressure plate; 9. Triangular bracket; 10. Slide rail; 11. Limiting ring; 12. Ball bearing.
[0026] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.
[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] In actual use of an existing flipping device for a solar cell string welding machine, the support plate plays a role of lifting and supporting the solar cell. When the solar cell needs to be flipped, the staff needs to pull the connecting rod to make the support plate away from the solar cell before flipping the solar cell. If the staff accidentally slips while pulling the connecting rod and causes the connecting rod to fall off, the support plate will instantly rebound due to the elasticity of the pressure spring, which may cause the support plate to hit the solar cell and cause the solar cell to loosen.
[0031] like Figures 1 to 4 The utility model provides a flipping mechanism for a solar cell string welding machine.
[0032] Specifically, by Figure 1-2A flipping mechanism for a solar cell string welding machine is provided, comprising a workbench 1 and a flipping assembly 2, wherein the flipping assembly 2 is provided in two and is located on the top of the workbench 1, and is used for fixing the solar cell and flipping it at the same time, the flipping assembly 2 comprises a fixed block 201 located on the top of the workbench 1, a servo motor 202 is installed on the inner bottom wall of the fixed block 201, a connecting rod 203 is connected to the driving end of the servo motor 202, an outer wall of the fixed block 201 is rotatably connected to a rotating rod 204, a transmission belt 205 is transmission-connected between one end of the connecting rod 203 extending to the outside of the fixed block 201 and the rotating rod 204, and a clamping block 206 is connected to one end of the rotating rod 204 away from the fixed block 201.
[0033] In the utility model, the solar cell is placed between two clamping blocks 206, and the two clamping blocks 206 are used to clamp and fix the two sides of the solar cell. When the solar cell needs to be flipped, the fixing block 201 supports the connecting rod 203 and the rotating rod 204. The connecting rod 203 is driven to rotate by the servo motor 202. When the connecting rod 203 rotates, the rotating rod 204 is driven to rotate together through the transmission belt 205. When the rotating rod 204 rotates, the clamping block 206 is driven to rotate along with the rotating rod 204. The clamping block 206 drives the solar cell to rotate along the rotating rod 204, and the solar cell is fixed while being flipped, so as to better perform the welding operation and improve the welding quality and efficiency.
[0034] Furthermore, as a specific implementation of the utility model, the utility model provides a flipping mechanism for a solar cell string welding machine.
[0035] Specifically, Figure 1 It is shown that a partition 3 is installed on the top of the workbench 1, a bidirectional screw 4 is threadedly connected between the workbench 1 and the partition 3, a variable current motor 5 is arranged on the top of the workbench 1, a driving end of the variable current motor 5 is connected to one end of the bidirectional screw 4, two fixed blocks 201 are both threadedly connected to the outer wall of the bidirectional screw 4, a sliding rod 6 is connected between the workbench 1 and the partition 3, and the two fixed blocks 201 are both slidably connected to the outer wall of the sliding rod 6.
[0036] In the utility model, the partition 3 supports the bidirectional screw rod 4 and the sliding rod 6. The bidirectional screw rod 4 is driven to rotate by the inverter motor 5. The rotating bidirectional screw rod 4 causes the two flipping components 2 to move relative to each other along the outer wall of the bidirectional screw rod 4. The two clamping blocks 206 move relative to each other to clamp the solar cell in the middle, which is convenient for fixing both sides thereof. The flipping component 2 moves along the outer wall of the bidirectional screw rod 4 and slides along the outer wall of the sliding rod 6. The sliding rod 6 plays a guiding and supporting role, making the flipping component 2 more stable when moving and keeping the flipping component 2 in a parallel state when moving.
[0037] Furthermore, as another specific implementation of the utility model, the utility model provides a flipping mechanism for a solar cell string welding machine.
[0038] Specifically, Figure 1 and 3 It is shown that the inner top wall of the clamping block 206 is connected to two springs 7, the bottom end of the spring 7 is connected to a pressure plate 8, the pressure plate 8 and the spring 7 are both located inside the clamping block 206, and the pressure plate 8 is slidably connected to the inner wall of the clamping block 206.
[0039] In the utility model, when the solar cell is placed between the two clamping blocks 206 for clamping and fixing, the solar cell is located below the pressure plate 8, and the pressure plate 8 is pressed down by the elastic force of the spring 7 so that the pressure plate 8 is against the top of the solar cell, and the solar cell is clamped between the pressure plate 8 and the clamping blocks 206 by the pressure plate 8, so that the solar cell will not easily loosen.
[0040] Furthermore, as another specific implementation of the utility model, the utility model provides a flipping mechanism for a solar cell string welding machine.
[0041] Specifically, Figure 1-2 It is shown that the outer walls of the two connecting rods 203 are connected to the limiting ring 11 . The limiting ring 11 is located on one side of the fixed block 201 . The limiting ring 11 is located below the rotating rod 204 and close to the outer wall of the transmission belt 205 .
[0042] In the present invention, the transmission belt 205 is limited by the limiting ring 11, so that the transmission belt 205 will not easily slip off the outer wall of the connecting rod 203 when it surrounds the outer wall of the connecting rod 203, making the transmission belt 205 more stable and less likely to slip when rotating.
[0043] Furthermore, as another specific implementation of the utility model, the utility model provides a flipping mechanism for a solar cell string welding machine.
[0044] Specifically, Figure 1 It is shown that support blocks are installed on the top of the workbench 1 and the inner bottom wall of the fixed block 201, the inverter motor 5 and the servo motor 202 are both located on the top of the support blocks, and the outer walls of the inverter motor 5 and the servo motor 202 are connected with fixing belts, which are connected to the support blocks.
[0045] In the utility model, the inverter motor 5 and the servo motor 202 are unstable during operation. The support block plays a role of fixing and supporting the inverter motor 5 and the servo motor 202, and the inverter motor 5 and the servo motor 202 are fixed together with the support block by a fixing belt, so that the inverter motor 5 and the servo motor 202 are more stable during operation.
[0046] Furthermore, as another specific implementation of the utility model, the utility model provides a flipping mechanism for a solar cell string welding machine.
[0047] Specifically, Figure 1 and 4 It is shown that two balls 12 are connected to the bottom of the two fixed blocks 201 , and two slide rails 10 adapted to the balls 12 are provided on the top of the workbench 1 . The balls 12 are located inside the slide rails 10 and are slidably connected to the slide rails 10 .
[0048] In the utility model, when the fixed block 201 moves along the top of the workbench 1, the sliding of the ball 12 and the slide rail 10 makes the fixed block 201 move more smoothly, and prevents wear between the fixed block 201 and the workbench 1 due to friction, thereby increasing the service life of the fixed block 201.
[0049] Furthermore, as another specific implementation of the utility model, the utility model provides a flipping mechanism for a solar cell string welding machine.
[0050] Specifically, Figure 1 It is shown that two triangular brackets 9 are installed at the bottom of the workbench 1, and the outer walls of the two triangular brackets 9 are both provided with foot pads. The foot pads are located at the bottom of the triangular brackets 9 and are in direct contact with the ground. The two triangular brackets 9 correspond to the foot pads.
[0051] In the utility model, the triangular bracket 9 supports the workbench 1, making the workbench 1 more stable. The triangular bracket 9 itself has higher stability, making the workbench 1 more secure and supportive. The foot pad is located at the bottom of the triangular bracket 9 to reduce the wear caused by direct contact between the triangular bracket 9 and the ground.
[0052] Working principle:
[0053] The solar cell is placed between the two clamping blocks 206, and the two clamping blocks 206 are used to clamp and fix the two sides of the solar cell. When the solar cell needs to be flipped, the fixing block 201 supports the connecting rod 203 and the rotating rod 204. The connecting rod 203 is driven to rotate by the servo motor 202. When the connecting rod 203 rotates, the rotating rod 204 is driven to rotate together through the transmission belt 205. When the rotating rod 204 rotates, the clamping block 206 is driven to rotate along with the rotating rod 204. The clamping block 206 drives the solar cell to rotate along the rotating rod 204, and the solar cell is fixed and flipped at the same time, so as to better perform the welding operation and improve the welding quality and efficiency.
[0054] The partition 3 supports the bidirectional screw rod 4 and the sliding rod 6. The bidirectional screw rod 4 is driven to rotate by the inverter motor 5. The rotating bidirectional screw rod 4 causes the two flipping components 2 to move relative to each other along the outer wall of the bidirectional screw rod 4. The two clamping blocks 206 move relative to each other to clamp the solar cell in the middle, which is convenient for fixing both sides. The flipping component 2 moves along the outer wall of the bidirectional screw rod 4 and slides along the outer wall of the sliding rod 6. The sliding rod 6 plays a guiding and supporting role, making the flipping component 2 more stable when moving and keeping the flipping component 2 in a parallel state when moving.
[0055] The above is only a preferred embodiment of the present invention, and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments of equivalent changes using the technical content suggested above without departing from the scope of the technical solution of the present invention. The implementation schemes in the above embodiments can also be further combined or replaced. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the present invention.
Claims
1. A flip mechanism for a solar cell string welding machine, comprising: Workbench (1); A flip assembly (2), wherein two flip assemblies (2) are provided and are located on the top of the workbench (1), and are used to fix the solar cell sheet and flip it at the same time; The turning assembly (2) is characterized in that the turning assembly (2) comprises a fixed block (201) located on the top of the workbench (1), a servo motor (202) is installed on the inner bottom wall of the fixed block (201), a driving end of the servo motor (202) is connected to a connecting rod (203), an outer wall of the fixed block (201) is rotatably connected to a rotating rod (204), a transmission belt (205) is connected between one end of the connecting rod (203) extending to the outside of the fixed block (201) and the rotating rod (204), and the end of the rotating rod (204) away from the fixed block (201) is connected to a clamping block (206).
2. The flip mechanism for a solar cell string welding machine according to claim 1, characterized in that: A partition (3) is installed on the top of the workbench (1), a bidirectional screw rod (4) is threadedly connected between the workbench (1) and the partition (3), a variable current motor (5) is arranged on the top of the workbench (1), a driving end of the variable current motor (5) is connected to one end of the bidirectional screw rod (4), the two fixed blocks (201) are both threadedly connected to the outer wall of the bidirectional screw rod (4), a sliding rod (6) is connected between the workbench (1) and the partition (3), and the two fixed blocks (201) are both slidably connected to the outer wall of the sliding rod (6).
3. The flip mechanism for a solar cell string welding machine according to claim 1, characterized in that: The inner top wall of the clamping block (206) is connected to two springs (7), the bottom end of the spring (7) is connected to a pressure plate (8), the pressure plate (8) and the spring (7) are both located inside the clamping block (206), and the pressure plate (8) is slidably connected to the inner wall of the clamping block (206).
4. The flip mechanism for a solar cell string welding machine according to claim 1, characterized in that: The outer walls of the two connecting rods (203) are both connected to a limiting ring (11), the limiting ring (11) is located on one side of the fixed block (201), and the limiting ring (11) is located below the rotating rod (204) and close to the outer wall of the transmission belt (205).
5. The flip mechanism for a solar cell string welding machine according to claim 2, characterized in that: Support blocks are installed on the top of the workbench (1) and the inner bottom wall of the fixed block (201); the variable current motor (5) and the servo motor (202) are both located on the top of the support block; and the outer walls of the variable current motor (5) and the servo motor (202) are connected with fixing belts, which are connected to the support block.
6. The flip mechanism for a solar cell string welding machine according to claim 1, characterized in that: The bottoms of the two fixed blocks (201) are connected to two balls (12), and the top of the workbench (1) is provided with two slide rails (10) adapted to the balls (12). The balls (12) are located inside the slide rails (10) and are slidably connected to the slide rails (10).
7. The flipping mechanism for a solar cell string welding machine according to claim 1, characterized in that: Two triangular brackets (9) are installed at the bottom of the workbench (1), and the outer walls of the two triangular brackets (9) are both provided with foot pads, which are located at the bottom of the triangular brackets (9) and directly contact the ground, and the two triangular brackets (9) correspond to the foot pads.
Citation Information
Patent Citations
Turnover device for solar cell series welding machine
CN216624241U