Rubber column assembling equipment

Abstract

The utility model discloses rubber column assembling equipment, which relates to the technical field of automobile part processing, and comprises a lower box body and an upper frame fixedly connected to the top of the lower box body, a working cavity is defined between the upper frame and the lower box body, a straight vibrator used for transporting materials is arranged in the working cavity, and the straight vibrator is connected with the lower box body. A flexible vibration disc is arranged at the discharging end of the straight vibrator, a mechanical arm used for clamping materials is arranged on the side, away from the straight vibration rail, of the flexible vibration disc, a plurality of sliding table air cylinders are distributed on the top of the lower box body in the horizontal direction in an array mode, a plurality of thumb air cylinders are arranged on the mechanical arm, and one ends of the sliding table air cylinders extend towards the mechanical arm. The other end of the sliding table air cylinder extends towards the outside of the working cavity, the output end of the sliding table air cylinder is fixedly connected with a containing plate used for containing products, and a visual assembly is arranged in the working cavity and located above the flexible vibration disc. And a plurality of placing plates are arranged, so that a plurality of stations are formed and alternately run, and the working efficiency is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, and more specifically, to a rubber column assembly device. Background Art

[0002] Auto parts are the various units that make up the entire car and are a kind of product that serves the car. They are of various types and have various functions. In order to ensure the service life of the car, its components also need a long service life.

[0003] After the existing auto parts products are processed, they need to be installed with rubber columns to achieve the anti-collision effect. Since the rubber columns are small in size and large in number, manual installation on the products is time-consuming and labor-intensive, and the work efficiency is low.

[0004] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a rubber column assembly device.

[0006] The technical solution of the utility model is:

[0007] A rubber column assembly device comprises a lower box body and an upper frame fixed on the top thereof, wherein a working chamber is enclosed between the upper frame and the lower box body, wherein a straight vibrator, a flexible vibration plate and a product transportation module are sequentially arranged in the working chamber along the material transportation direction, wherein a mechanical arm for clamping the material from the flexible vibration plate to the product transportation module is also arranged in the working chamber, wherein the product transportation module comprises a plurality of slide cylinders distributed in an array in the working chamber and a placement plate fixedly connected to the output end of the slide cylinder for placing the product, wherein one end of the slide cylinder away from the mechanical arm extends toward the outside of the working chamber and passes through the upper frame.

[0008] The utility model is further configured that a product inlet for the slide cylinder to pass through is provided at one side of the upper frame, and a spacing exists between the product inlet and the side wall of the lower box body.

[0009] The utility model is further configured that the top of the lower box body is provided with mutually symmetrically arranged mounting frames at the product entrance, and safety light curtains are fixedly connected to the inner side wall of the product entrance and the mounting frames.

[0010] The utility model is further configured that one side of the lower box body is provided with a plurality of control buttons which are electrically connected to the slide cylinders respectively.

[0011] The utility model is further configured such that the mechanical arm includes a base fixedly connected to the top of the lower box body, a pedestal fixedly connected to the top of the base, a support arm rotatably connected to the base, a rotating arm arranged on the support arm, and a clamping assembly arranged on the rotating arm, the support arm extends toward the flexible vibration disk and is located above the flexible vibration disk, and the rotating arm is rotatably connected to one end of the support arm away from the base.

[0012] The utility model is further configured such that the clamping assembly includes a lifting shaft, a support plate and a plurality of thumb cylinders, the lifting shaft is slidably connected to the rotating arm along the vertical direction, the support plate is detachably connected to the bottom of the lifting shaft, and a plurality of thumb cylinders are distributed in a circular array at the bottom of the support plate.

[0013] The utility model is further configured that a mounting piece is fixedly connected to the top wall of the upper frame above the flexible vibration plate, and a visual component with adjustable vertical height is provided on the mounting piece.

[0014] The utility model is further configured that a plurality of positioning blocks are arranged around the product on the top of the placement plate, and a plurality of support columns for supporting the product are also arranged on the placement plate, and the height of the support columns is less than the height of the positioning blocks.

[0015] The beneficial technical effects of the utility model are:

[0016] The material transportation work is completed through the cooperation of the straight vibrator and the flexible vibration plate, the material is positioned and guided by the visual component, and the material is clamped by the robotic arm. By setting up multiple workstations and cooperating with the robotic arm, the assembly of products and materials is completed. Automatic assembly does not require manual work, which improves work efficiency. The alternating operation of multiple workstations further ensures work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model after the upper frame is hidden;

[0019] Figure 3 for Figure 2 The enlarged view of point A in the middle;

[0020] Figure 4 for Figure 2 Enlarged view of point B in the middle.

[0021] In the figure, 1. lower box; 11. control button; 12. mounting frame; 2. upper frame; 21. product entrance; 22. safety light curtain; 3. straight vibrator; 31. hopper; 32. unloading plate; 4. flexible vibration plate; 51. base; 52. pedestal; 53. support arm; 54. rotating arm; 55. lifting shaft; 551. support plate; 552. thumb cylinder; 6. slide cylinder; 61. placement plate; 611. slider; 612. positioning block; 613. support column; 62. linear slide rail; 7. mounting parts; 71. visual component; 8. product. DETAILED DESCRIPTION

[0022] In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the specific implementation methods of the utility model are further described in detail below in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0023] A rubber column assembly device, such as Figure 1-Figure 4 As shown, it includes a lower box body 1 and an upper frame 2 fixedly connected to the top of the lower box body 1, a working chamber is formed between the upper frame 2 and the lower box body 1, and a straight vibrator 3, a flexible vibration disk 4 and a product transportation module are arranged in sequence in the working chamber along the material transportation direction. The straight vibrator 3 and the flexible vibration disk 4 are both fixedly connected to the top of the lower box body 1, and a hopper 31 is fixedly connected to the top of the straight vibrator 3. The setting of the hopper 31 makes it more convenient to discharge materials. A mechanical arm is arranged between the flexible vibration disk 4 and the product transportation module, and the mechanical arm is used to clamp the material from the flexible vibration disk 4 to the product transportation module. The product transportation module includes two slide cylinders 6 and two placement plates 61 fixedly connected to the output ends of the two slide cylinders 6. The slide cylinder 6 adopts a rodless cylinder, and the product 8 is placed on the placement plate 61. The end of the slide cylinder 6 away from the mechanical arm extends toward the outside of the working chamber and passes through the upper frame 2, and a visual component 71 is arranged above the flexible vibration disk 4 in the working chamber.

[0024] A mounting member 7 is fixedly connected to the inner top wall of the upper frame 2, and the visual component 71 is fixedly connected to the mounting member 7 by bolts, and can be fixed at various positions in the length direction of the mounting member 7 to adjust the vertical height, thereby ensuring the sensing range of the visual component 71 and ensuring accuracy.

[0025] A discharge plate 32 is fixedly connected to the discharge end of the straight vibrator 3 and extends obliquely downward from the direction away from the straight vibrator 3. The end of the discharge plate 32 away from the straight vibrator 3 is located above the flexible vibration disk 4. When the straight vibrator 3 vibrates the material to the discharge end, the guiding effect of the discharge plate 32 can be used to stably transport the material to the flexible vibration disk 4.

[0026] A product inlet 21 for the slide cylinder 6 to pass through is provided at one side of the upper frame 2. There is a spacing between the product inlet 21 and the side wall of the lower box body 1, and the spacing is greater than the width of the placement plate 61. The distance from the end of the slide cylinder 6 away from the robot arm to the product inlet 21 is greater than the width of the placement plate 61, so that the slide cylinder 6 can drive the placement plate 61 to completely move out of the working chamber, thereby making the placement of the product 8 more convenient and safe; a plurality of positioning blocks 612 are provided on the top of the placement plate 61 and are surrounded by the product 8. A plurality of support columns 613 for supporting the product 8 are also provided on the placement plate 61. The height of the support column 613 is less than the height of the positioning block 612. The product 8 is placed on the support column 613 and is located between the plurality of positioning blocks 612. Since the height of the support column 613 is less than the height of the positioning block 612, the product 8 is completely embedded between the plurality of positioning blocks 612, thereby better limiting the horizontal displacement of the product 8 and making the placement of the product 8 more stable; a space for the product 8 to be placed on the top of the positioning block 612 is provided The placement depression has a positioning pin fixedly connected on the inner wall of the depression, and the positioning pin cooperates with the positioning hole on the product 8, which ensures a good positioning effect while also playing a good limiting role; the top of the lower box body 1 is located on both sides of the slide cylinder 6 and is also fixedly connected with linear slide rails 62, and the bottom of the placement plate 61 is fixedly connected with a slider 611 that slides with the linear slide rail 62. The setting of the linear slide rail 62 and the slider 611 makes the movement of the placement plate 61 more stable; one side of the lower box body 1 is provided with two control buttons 11 that are electrically connected to the slide cylinder 6 respectively. By setting the two buttons, the movement of the two slide cylinders 6 can be controlled respectively, so that the alternating operation or synchronous operation of the slide cylinder 6 can be completed, ensuring work efficiency; the top of the lower box body 1 is located at the product entrance 21 and is provided with a mounting frame 12 that is symmetrically arranged with each other. The inner wall of the product entrance 21 and the mounting frame 12 are fixedly connected with a safety light curtain 22. The setting of the safety light curtain 22 can correctly sense objects and avoid safety hazards when the equipment is running;

[0027] The robotic arm includes a base 51 fixedly connected to the top of the lower box body 1, a base 52 fixedly connected to the top of the base 51, a support arm 53 rotatably connected to the base 52, a rotating arm 54 arranged on the support arm 53 and a clamping assembly arranged on the rotating arm 54, the support arm 53 extends toward the flexible vibration disk 4 and is located above the flexible vibration disk 4, the rotating arm 54 is rotatably connected to the end of the support arm 53 away from the base 52; the clamping assembly includes a lifting shaft 55, a support plate 551 and a plurality of thumb cylinders 552, the lifting shaft 55 is slidably connected to the rotating arm 54 in the vertical direction, the support plate 551 is detachably connected to the bottom of the lifting shaft 55, and a plurality of thumb cylinders 552 are distributed in a circular array at the bottom of the support plate 551.

[0028] Working principle: place two products 8 on two placement plates 61 respectively, press two control switches, and the two slide cylinders 6 are driven to drive the products 8 placed on the placement plates 61 into the working chamber; start the straight vibrator 3 to transport the material on the straight vibrator 3 toward the discharge end. When the straight vibrator 3 vibrates the material to the discharge end, the guiding effect of the discharge plate 32 can be used to stably transport the material to the flexible vibration plate 4. Start the flexible vibration plate 4 to disperse the material on the flexible vibration plate 4, which is convenient for the robot arm to clamp. At this time, start the robot arm, and the support arm 53 rotates toward the flexible vibration plate 4 so that the rotating arm 54 is located above the flexible vibration plate 4 and aligned with the material. The lifting shaft 55 is controlled to descend, and the thumb cylinder 552 is controlled to accurately clamp the material. When each thumb cylinder 552 has completed clamping, the lifting shaft 55 is controlled to rise, and the support arm 53 is directed toward The first placement plate 61 rotates to place the material to the designated position of the product 8 on the first placement plate 61, completing the assembly of the material and the product 8. After the assembly is completed, the support arm 53 returns to the top of the flexible vibration disk 4 to continue clamping, and at the same time, the slide cylinder 6 under the first placement plate 61 drives the placement plate 61 to move out of the working chamber, and the staff removes the assembled product 8 and replaces the product 8 to be assembled, presses the corresponding control button 11, and controls the slide cylinder 6 to drive the placement plate 61 back into the working chamber; at this time, the robotic arm has re-clamped the material and rotated it to the second placement plate 61, completing the assembly of the product 8 and the material on the second placement plate 61, and the second placement plate 61 is moved out of the working chamber through the slide cylinder 6 below, and the staff removes the assembled product 8 on the second placement plate 61, and the cycle is repeated in sequence, and the two workstations work alternately, thereby improving work efficiency.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A rubber column assembly device, characterized in that: The invention comprises a lower box body (1) and an upper frame (2) fixed on the top thereof, wherein a working chamber is formed between the upper frame (2) and the lower box body (1), wherein a straight vibrator (3), a flexible vibration plate (4) and a product transportation module are arranged in sequence in the working chamber along the material transportation direction, wherein a mechanical arm for clamping the material from the flexible vibration plate (4) to the product transportation module is also arranged in the working chamber, wherein the product transportation module comprises a plurality of slide cylinders (6) arranged in an array in the working chamber and a placement plate (61) fixedly connected to the output end of the slide cylinder (6) for placing the product (8), wherein the end of the slide cylinder (6) away from the mechanical arm extends toward the outside of the working chamber and passes through the upper frame (2).

2. The rubber column assembly equipment according to claim 1, characterized in that: A product inlet (21) for the slide cylinder (6) to pass through is provided at one side of the upper frame (2), and a distance exists between the product inlet (21) and the side wall of the lower box body (1).

3. The rubber column assembly equipment according to claim 2, characterized in that: The top of the lower box (1) is provided with mounting frames (12) symmetrically arranged at the product entrance (21), and a safety light curtain (22) is fixedly connected to the inner side wall of the product entrance (21) and the mounting frame (12).

4. The rubber column assembly equipment according to claim 1, characterized in that: A plurality of control buttons (11) which are electrically connected to the slide cylinders (6) are provided on one side of the lower box (1).

5. The rubber column assembly equipment according to claim 1, characterized in that: The mechanical arm comprises a base (51) fixedly connected to the top of the lower box (1), a pedestal (52) fixedly connected to the top of the base (51), a support arm (53) rotatably connected to the pedestal (52), a rotating arm (54) arranged on the support arm (53), and a clamping assembly arranged on the rotating arm (54); the support arm (53) extends toward the flexible vibration disk (4) and is located above the flexible vibration disk (4); and the rotating arm (54) is rotatably connected to one end of the support arm (53) away from the pedestal (52).

6. The rubber column assembly equipment according to claim 5, characterized in that: The clamping assembly comprises a lifting shaft (55), a support plate (551) and a plurality of thumb cylinders (552); the lifting shaft (55) is slidably connected to the rotating arm (54) along the vertical direction; the support plate (551) is detachably connected to the bottom of the lifting shaft (55); and the plurality of thumb cylinders (552) are distributed in a circular array at the bottom of the support plate (551).

7. The rubber column assembly equipment according to claim 1, characterized in that: A mounting member (7) is fixedly connected to the inner top wall of the upper frame (2) above the flexible vibration plate (4), and a visual component (71) with adjustable vertical height is provided on the mounting member (7).

8. The rubber column assembly equipment according to claim 1, characterized in that: The top of the placement plate (61) is provided with a plurality of positioning blocks (612) arranged around the product (8), and the placement plate (61) is also provided with a plurality of support columns (613) for supporting the product (8), wherein the height of the support columns (613) is less than the height of the positioning blocks (612).

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