Riveting equipment for limiting ring seat of piston rod

By designing piston rod limit ring seat riveting equipment, including clamping components, riveting components, positioning tables and height detection components, the problems of low efficiency and lack of detection functions of traditional riveting equipment are solved, and higher production efficiency, better product quality and reduced production costs are achieved.

CN222608625UActive Publication Date: 2025-03-14ADD IND ZHEJIANG CORP
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Patent Information

Application Number
CN202420356516.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-03-14
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

When processing piston rod limit ring seats, traditional riveting equipment is inefficient and lacks detection function, resulting in low production efficiency, high labor intensity for workers, and prone to product quality problems.

Method used

A piston rod limit ring seat riveting device is designed, including a clamping assembly, a riveting assembly, a positioning table and a height detection assembly. The piston rod is clamped by a clamping arm and a clamping drive mechanism. The positioning table is connected to the translation drive mechanism, and the height detection assembly is used to detect the height of the end face of the piston rod.

Benefits of technology

The quality, safety and cost of production are improved. Through automated inspection functions, manual debugging errors are reduced, debugging time is shortened, production costs are reduced, and product quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a piston rod spacing ring seat riveting device, which relates to the technical field of riveting devices, and comprises a clamping assembly, a riveting assembly, a positioning table and a height detection assembly, the clamping assembly comprises a clamping arm and a clamping driving mechanism, the clamping arm is provided with a cylindrical clamping part, the cylindrical clamping part is used for clamping a piston rod, and the height detection assembly is used for detecting the height of the piston rod. The positioning table is arranged on the upper side of the cylindrical clamping part, the positioning table is connected with the translation driving mechanism, the positioning table is provided with an open round hole part for clamping the piston rod, and the height detection assembly is used for detecting the height of the end face of the piston rod. A previous riveting tool needs to be manually debugged, the tool needs to be centered in the debugging process and can only depend on visual inspection, errors exist in debugging, and produced products also have differences; after the novel equipment is utilized, the equipment can detect and judge products after production, so that the quality of the products is improved. In the aspect of cost, debugging time is greatly shortened, wire changing is convenient, and the production cost is reduced due to the fact that the production speed is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of riveting equipment, in particular to riveting equipment for a piston rod limiting ring seat. Background Art

[0002] The function of the limit ring is to limit the position of the piston rod and ultimately adjust the stroke of the shock absorber. Because the strength of the limit ring directly affects the safety of the vehicle, the pull-off strength of the limit ring is a very important characteristic in the manufacture of the shock absorber. The installation of the piston rod limit ring is generally done by riveting. First, the piston rod is grooved, and then the limit ring is squeezed into the groove of the piston rod by a press. In previous production, each riveting operation required moving the tooling into position, and after the riveting was completed, the piston rod needed to be removed. This cycle was repeated, resulting in low production efficiency, high labor intensity for workers, and a lack of detection function. It can only be manually inspected after processing, which is prone to product quality problems. In response to the above defects, this application is proposed. Utility Model Content

[0003] The utility model aims to provide a piston rod limiting ring seat riveting device, which solves the problems of low processing efficiency and lack of detection function of traditional riveting devices.

[0004] In order to solve the above problems, the utility model provides a piston rod limit ring seat riveting device, including a clamping assembly, a riveting assembly, a positioning platform and a height detection assembly, the clamping assembly includes a clamping arm and a clamping drive mechanism, the clamping arm has a cylindrical clamping portion, the piston rod is clamped by the cylindrical clamping portion, the positioning platform is arranged on the upper side of the cylindrical clamping portion, the positioning platform is connected to the translation drive mechanism, the positioning platform has an open circular hole portion for the piston rod to be inserted, and the height detection assembly is used to detect the height of the end face of the piston rod.

[0005] According to an embodiment of the present utility model, the positioning platform includes two positioning plates, and the two positioning plates are connected by an elastic member.

[0006] According to an embodiment of the utility model, the piston rod limiting ring seat riveting device also includes a workbench, and the clamping assembly, the positioning table and the height detection assembly are all arranged on the workbench.

[0007] According to an embodiment of the utility model, a grating sensor is arranged on the workbench.

[0008] According to an embodiment of the utility model, the opening of the circular opening portion is in a trumpet-mouth shape.

[0009] According to an embodiment of the present invention, the cylindrical clamping portion and the clamping arm are detachably connected.

[0010] According to an embodiment of the utility model, the distance between the positioning pieces can be adjusted.

[0011] The beneficial effect of the utility model is that the design and use of this equipment have greatly improved the quality, safety and cost of production compared with the original process. In terms of quality: the previous riveting tooling needs to be manually debugged, and the tooling needs to be centered during the debugging process, which can only be done by visual inspection. There will be errors in the debugging and there will be differences in the products produced; after using this new equipment, the equipment will also detect and judge the products after production to improve the quality of the products. In terms of cost: the debugging time is greatly shortened, the line change is convenient, and the production speed is accelerated, all of which reduce the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0013] Figure 1 This is a schematic diagram of the overall structure of the piston rod limit ring seat riveting equipment;

[0014] Figure 2 It is a schematic diagram of the structure after clamping the piston rod;

[0015] Figure 3 It is a schematic diagram of the structure during riveting. DETAILED DESCRIPTION

[0016] The following description is only used to disclose the utility model so that those skilled in the art can implement the utility model. The embodiments described below are only for example, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other solutions that do not deviate from the spirit and scope of the utility model.

[0017] [Example 1]

[0018] Piston rod limit ring seat riveting equipment, such as Figure 1 , including a clamping assembly, a riveting assembly 5, a positioning platform 6 and a height detection assembly 4. The clamping assembly includes a clamping arm 2 and a clamping drive mechanism. The clamping drive mechanism can use a drive device such as a cylinder, a motor, a hydraulic cylinder, etc. In this embodiment, two cylinders are used to connect with two clamping arms 2 respectively, and a position sensor is provided. When the clamping arm 2 reaches the clamping position, the position sensor sends a command to the translation drive mechanism. The clamping arm 2 has a cylindrical clamping portion 3, and the cylindrical clamping portion 3 is used to clamp the piston rod.

[0019] The positioning platform 6 is arranged on the upper side of the cylindrical clamping part 3, and the positioning platform 6 is connected to the translation drive mechanism. When the clamping arm 2 reaches the clamping position and clamps the piston rod 7, the translation drive mechanism drives the positioning platform 6 to withdraw backwards. Figure 3As shown, the translation drive mechanism can use a servo motor (cooperating with a screw rod or a connecting rod assembly), a cylinder, an electric slide, etc. The positioning platform 6 has an open circular hole portion 62 for the piston rod to be inserted into. Specifically, the positioning platform 6 includes two positioning pieces 61, and the two positioning pieces 61 are connected by an elastic member. The thickness of the positioning piece 61 is equivalent to the width of the groove processed on the piston rod 7. In order to facilitate the installation of the piston rod, as shown in FIG. Figure 1 As shown, the opening of the circular opening portion 62 is in the shape of a bell mouth.

[0020] The height detection component 4 is used to detect the height of the upper end surface of the piston rod and determine whether the parameters of the piston rod meet the requirements. The height detection component 4 can adopt image recognition detection, laser distance meter, ultrasonic altimeter, height measuring instrument, etc. In this embodiment, a height measuring instrument with a retractable and movable pressure rod is adopted. When detecting the height, the pressure rod is extended toward the direction of the piston rod under the action of the telescopic mechanism and descends under the action of the lifting mechanism until the pressure rod is against the end surface of the piston rod to realize the height detection.

[0021] Preferably, the piston rod limit ring seat riveting device further comprises a workbench 1, on which the clamping assembly, the positioning platform 6 and the height detection assembly 4 are all arranged, and the workbench 1 can be mounted on the riveting device by bolts.

[0022] Working steps: Figure 2 , it is necessary to first groove the piston rod 7, then install it on the positioning table 6 of the equipment, fix the piston rod through the groove on the piston rod, and then install the limiting ring seat into the piston rod, such as Figure 3 , the clamping assembly clamps the piston rod, the positioning table 6 retreats, the riveting assembly 5 descends, and the riveting head rivets the limit ring seat to the groove on the piston rod. After the riveting action is completed, the riveting head will return to the initial height. The height detection assembly 4 detects the height from the limit ring seat to the end face of the piston rod, and compares it with the standard data set before production to detect whether the produced parts are qualified. If it exceeds the set tolerance, the equipment will alarm, and the operator can accurately judge whether the parts produced in this process are qualified.

[0023] Embodiment 2, based on embodiment 1, the cylindrical clamping portion 3 and the clamping arm 2 are detachably connected. The spacing between the positioning pieces 61 can be adjusted, so as to adapt to different types of piston rods.

[0024] Optionally, a grating sensor is provided on the workbench 1. When it is detected that a person is in a set position, the riveting press is not started to ensure the safety of the person.

[0025] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed and modified in any way.

Claims

1. Piston rod limit ring seat riveting equipment, characterized by: The invention comprises a clamping assembly, a riveting assembly (5), a positioning platform (6) and a height detection assembly (4); the clamping assembly comprises a clamping arm (2) and a clamping drive mechanism; the clamping arm (2) has a cylindrical clamping portion (3) and the piston rod is clamped by the cylindrical clamping portion (3); the positioning platform (6) is arranged on the upper side of the cylindrical clamping portion (3); the positioning platform (6) is connected to the translation drive mechanism; the positioning platform (6) has an open circular hole portion (62) for the piston rod to be clamped; and the height detection assembly (4) is used to detect the height of the end face of the piston rod.

2. The piston rod limiting ring seat riveting device according to claim 1 is characterized in that: The positioning platform (6) comprises two positioning plates (61), and the two positioning plates (61) are connected via an elastic member.

3. The piston rod limiting ring seat riveting equipment according to claim 1 is characterized in that: The piston rod limiting ring seat riveting device also includes a workbench (1), and the clamping assembly, the positioning table (6) and the height detection assembly (4) are all arranged on the workbench (1).

4. The piston rod limiting ring seat riveting device according to claim 3 is characterized in that: A grating sensor is arranged on the workbench (1).

5. The piston rod limiting ring seat riveting device according to claim 2 is characterized in that: The opening of the opening circular hole portion (62) is in the shape of a bell mouth.

6. The piston rod limiting ring seat riveting device according to claim 1, characterized in that: The cylindrical clamping portion (3) and the clamping arm (2) are detachably connected.

7. The piston rod limiting ring seat riveting device according to claim 2, characterized in that: The spacing between the positioning pieces (61) can be adjusted.