Machining equipment for steel structure treatment

By designing a processing equipment including steel part fixing unit and processing unit, the unstable and restricted problems of existing equipment in the fixing and processing of steel structure workpieces are solved, and multi-directional fixing and efficient processing of steel structure workpieces are realized.

CN222608704UActive Publication Date: 2025-03-14HAIYANG CHENYANG NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420839878.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-03-14
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing processing equipment for steel structure treatment has problems of instability and limitation in the fixing and processing of workpieces, and it is difficult to ensure the stability of the workpiece during the processing process and the multi-directional fixing effect.

Method used

A processing equipment including a steel fixing unit and a processing and processing unit is designed. The steel part fixing unit realizes multi-directional fixation and stable clamping of steel structure workpieces through components such as bidirectional threaded shafts, sliding clamps and rubber pads; the processing unit realizes spraying and cutting processing operations such as hydraulic cylinders, spraying machines and chainsaw boxes.

Benefits of technology

The equipment can effectively fix steel structure workpieces in multiple directions, ensure stability during processing, and have convenient spraying and cutting functions, improving processing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses processing equipment for steel structure processing, which relates to the technical field of steel structure processing and comprises a base, a steel part fixing unit and a processing unit. The base is a square frame, and the upper end of the base is fixedly connected with a left side mounting frame and a right side mounting frame. The steel part fixing unit comprises a bidirectional threaded shaft, a sliding clamping plate, an upper sliding groove, an inserting block, a threaded sleeve, a rotary disc and a rubber cushion block. The machining unit is installed at the upper end of the rear side of the base. According to the clamping device, a workpiece placed on equipment can be conveniently, rapidly and effectively clamped and fixed, the workpiece can be fixed in multiple directions, and the stability of the workpiece in the subsequent machining process is effectively guaranteed; the spraying machine is further provided with a reliable machining unit, spraying, cutting and other operations can be conducted on the steel structure workpiece, under the pushing action of the hydraulic cylinder, the spraying machine conducts movable spraying on the steel structure workpiece, the transverse position of the electric saw box can be adjusted, and therefore the cutting position of the workpiece is adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure processing, in particular to processing equipment used for steel structure processing. Background Art

[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. Because steel structure is solid and durable, it is widely used in large factories, venues, super high-rise buildings, bridges and other fields. Common steel structures mainly include square tube steel beams, round steel columns, etc. Steel structures are prone to rust, so generally steel structures need to be derusted, galvanized or painted, and regularly maintained;

[0003] The processing equipment used for steel structure processing in the prior art only has a fixing effect in a single direction, and the clamping effect on the workpiece is not very reliable. It may be offset by factors such as vibration during subsequent processing, affecting the processing. In addition, the installation and fixation of various processing equipment in the existing equipment are relatively restricted in use, and the steel structure workpiece cannot be processed well. For this reason, we propose a processing equipment for steel structure processing. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a processing equipment for steel structure processing, which has a reliable steel fixing unit, can conveniently and effectively clamp the workpiece placed on the equipment, and has a fixing effect on the workpiece in multiple directions, effectively ensuring the stability of the workpiece during subsequent processing; it also has a reliable processing unit, which can perform operations such as spraying and cutting on the steel structure workpiece. Under the driving action of the hydraulic cylinder, the spraying machine moves the steel structure workpiece for spraying, and can adjust the lateral position of the electric saw box, thereby adjusting the cutting position of the workpiece, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a processing device for steel structure processing, comprising a base, a steel fixing unit and a processing unit;

[0006] Base: A square frame with two left and right side mounting frames fixedly connected to the upper end;

[0007] The steel fixing unit comprises a bidirectional threaded shaft, a sliding clamp, an upper slide groove, an insert block, a threaded sleeve, a turntable and a rubber pad. The side mounting frame is internally rotatably connected with a bidirectional threaded shaft. The two sections of the thread of the bidirectional threaded shaft rotate in opposite directions, and the two ends thereof are limitedly clamped at the inner wall of the side mounting frame. The front end of the bidirectional threaded shaft extends outward and is fixedly connected at the center position of the turntable. The inner side of the top end of the side mounting frame is provided with two front and rear upper slide grooves. The sliding clamp is vertically provided with two pieces, and the upper end is fixedly connected with an insert block. The insert block is inserted into and slidably connected to the upper slide groove. The sliding clamp is internally fixedly connected with a threaded sleeve. The two sliding clamps are threadedly connected to the two sections of the thread of the bidirectional threaded shaft through the threaded sleeve.

[0008] Processing unit: installed at the upper rear end of the base.

[0009] The steel structure to be processed passes horizontally through the two side mounting frames, and the two ends are placed on the upper side of the rubber pads. The rubber pads can buffer the steel structure workpiece and prevent the workpiece from sliding by increasing the friction force. By rotating the turntable, the two-way threaded shaft can be driven to rotate. When the two-way threaded shaft rotates, the two sliding clamps installed on the shaft move at the same time. When the two sliding clamps approach each other, the steel structure workpiece placed in the middle is clamped. When the two sliding clamps are relatively separated, the clamping of the steel structure workpiece is released. The upper slide groove clamps the plug on the upper end of the sliding clamp, thereby keeping the sliding clamp in a vertical state for sliding. The threaded sleeve is used for the threaded connection between the sliding clamp and the two-way threaded shaft. The processing unit is used to spray or cut the fixed steel structure workpiece.

[0010] Furthermore, the steel fixing unit further comprises an installation slide column, an upper pressure rod and a spring. A vertical installation slot is provided at the lower position of the opposite side of the two sliding clamps. A vertical installation slide column is fixedly connected inside the installation slot. The upper pressure rod is horizontally arranged and slidably connected inside the installation slot, and is also slidably connected to the installation slide column. The installation slide column is located above the upper pressure rod and is sleeved with a spring on the outer side. The installation slide column is used to limit the upper pressure rod. The spring pushes the upper pressure rod downward to press on the left and right sides of the upper surface of the workpiece, and cooperates with the left and right sliding clamps to achieve the fixing effect of the steel structure workpiece in multiple directions, ensuring the stability of the workpiece during subsequent processing.

[0011] Furthermore, the steel fixing unit further comprises a through slot and a hand-lifting rod, the through slot is provided on one side of the sliding clamp plate facing outward, the through slot is communicated with the mounting slot provided at the lower end of the sliding clamp plate, the hand-lifting rod horizontally passes through the through slot and is fixedly connected to the end of the upper pressure rod. The through slot is used for the fixed connection between the hand-lifting rod and the upper pressure rod, and the hand-lifting rod is used to lift the upper pressure rod upward to facilitate the loading process.

[0012] Furthermore, the processing unit includes a mounting frame, a hydraulic cylinder, a connecting rod and a spraying machine. A transverse slide groove is provided on the rear side of the base. The mounting frame is an inverted L-shaped structure and its lower end is slidably connected inside the slide groove. A hydraulic cylinder is installed inside the slide groove. The telescopic end of the hydraulic cylinder extends horizontally and is fixedly connected to the side of the mounting frame. Two left and right vertical connecting rods are fixedly connected to the lower side of the horizontal end of the mounting frame. A spraying machine is fixedly installed at the lower end of each connecting rod. The hydraulic cylinder is used to push the mounting frame to slide left and right inside the slide groove, thereby controlling the spraying machine to move and spray the steel structure workpiece, and the connecting rod is used to hoist the spraying machine.

[0013] Furthermore, the processing unit further comprises a hydraulic boom and an electric saw box. The horizontal end of the mounting frame is embedded with a hydraulic boom, the telescopic end of the hydraulic boom is arranged downward and its end is fixedly connected to the upper side of the electric saw box. The electric saw box is a longitudinally arranged rectangular parallelepiped structure, and the saw blade of the electric saw box is a runway-shaped structure. The mounting frame is pushed to move by a hydraulic cylinder, and the lateral position of the electric saw box can be adjusted, thereby adjusting the cutting position of the workpiece. The hydraulic boom is used to control the lifting and lowering of the electric saw box.

[0014] Furthermore, it also includes a fixed foot and bolts. A square fixed foot is fixedly connected at each of the four corners of the lower end of the base. Three-quarters of the fixed foot extends outward, and three bolts are distributed in an isosceles triangle in the three-quarter L-shaped area. The fixed foot is fixed to the installation base surface by the bolts distributed in a triangular array, thereby ensuring the overall installation stability of the equipment.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the processing equipment for steel structure processing has the following advantages:

[0016] 1. It has a reliable steel fixing unit, which can conveniently and effectively clamp the workpiece placed on the equipment, and has a fixing effect on the workpiece in multiple directions, effectively ensuring the stability of the workpiece during subsequent processing;

[0017] 2. It has a reliable processing unit that can perform operations such as spraying and cutting on steel structure workpieces. Under the driving action of the hydraulic cylinder, the spraying machine can move and spray the steel structure workpiece, and can adjust the lateral position of the electric saw box to adjust the cutting position of the workpiece;

[0018] 3. The utility model has a reliable steel fixing unit, which can conveniently and effectively clamp the workpiece placed on the equipment, and has a fixing effect on the workpiece in multiple directions, effectively ensuring the stability of the workpiece during subsequent processing; it also has a reliable processing unit, which can perform operations such as spraying and cutting on steel structure workpieces. Under the push of the hydraulic cylinder, the spraying machine moves the steel structure workpiece for spraying, and can adjust the lateral position of the electric saw box, thereby adjusting the cutting position of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the oblique lower structure of the utility model;

[0021] Figure 3 For this utility model Figure 2 A magnified view of the structure in the middle.

[0022] In the figure: 1 base, 2 side mounting frame, 3 steel fixing unit, 31 bidirectional threaded shaft, 32 sliding splint, 33 upper slide groove, 34 insert block, 35 threaded sleeve, 36 turntable, 37 mounting slide column, 38 upper pressure rod, 39 spring, 310 through groove, 311 hand lifting rod, 312 rubber pad, 4 processing unit, 41 mounting frame, 42 hydraulic cylinder, 43 connecting rod, 44 spraying machine, 45 hydraulic boom, 46 electric saw box, 5 fixed foot, 6 bolts. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 3 , This embodiment provides a technical solution: a processing device for steel structure processing, comprising a base 1, a steel fixing unit 3 and a processing unit 4;

[0025] The base 1 is a square frame, and two side mounting frames 2 are fixedly connected to the upper end;

[0026] The steel fixing unit 3 comprises a bidirectional threaded shaft 31, a sliding clamp plate 32, an upper slide groove 33, an insert block 34, a threaded sleeve 35, a turntable 36 and a rubber pad 312. The bidirectional threaded shaft 31 is rotatably connected inside the side mounting frame 2. The two sections of the thread of the bidirectional threaded shaft 31 rotate in opposite directions, and its two ends are limitedly clamped on the inner wall of the side mounting frame 2. The front end of the bidirectional threaded shaft 31 extends outward and is fixedly connected to the center position of the turntable 36. The inner side of the top of the side mounting frame 2 is provided with two front and rear upper slide grooves 33. The sliding clamp plate 32 is vertically provided with two pieces, and the upper end is fixedly connected with an insert block 34. The insert block 34 is inserted into and slidably connected to the upper slide groove 33. The sliding clamp plate 32 is fixedly connected with a threaded sleeve 35 inside. The two sliding clamp plates 32 are threadedly connected with the two sections of the thread of the bidirectional threaded shaft 31 through the threaded sleeve 35.

[0027] Processing unit 4: installed on the upper rear end of the base 1.

[0028] The steel structure to be processed passes horizontally through the two side mounting frames 2, and the two ends are placed on the upper side of the rubber pads 312. The rubber pads 312 can buffer the steel structure workpiece and prevent the workpiece from sliding by increasing the friction force. By rotating the turntable 36, the bidirectional threaded shaft 31 can be driven to rotate. When the bidirectional threaded shaft 31 rotates, the two sliding clamps 32 installed on the shaft move at the same time. When the two sliding clamps 32 approach each other, the steel structure workpiece placed in the middle is clamped. When the two sliding clamps 32 are relatively separated, the clamping of the steel structure workpiece is released. The upper slide groove 33 clamps the plug block 34 at the upper end of the sliding clamp 32, thereby keeping the sliding clamp 32 in a vertical state for sliding. The threaded sleeve 35 is used for the threaded connection between the sliding clamp 32 and the bidirectional threaded shaft 31. The processing unit 4 is used to perform spraying or cutting operations on the fixed steel structure workpiece.

[0029] The steel fixing unit 3 also includes a mounting slide post 37, an upper pressure rod 38 and a spring 39. A vertical mounting slot is provided at the lower position of the opposite side of the two sliding clamps 32. A vertical mounting slide post 37 is fixedly connected inside the mounting slot. The upper pressure rod 38 is horizontally arranged and slidably connected inside the mounting slot, and is also slidably connected to the mounting slide post 37. The outer side of the mounting slide post 37 located above the upper pressure rod 38 is sleeved with a spring 39. The mounting slide post 37 is used to limit the upper pressure rod 38. The spring 39 pushes the upper pressure rod 38 downward to the left and right sides of the upper surface of the workpiece, and cooperates with the left and right sliding clamps 32 to achieve the fixing effect of the steel structure workpiece in multiple directions, ensuring the stability of the workpiece during subsequent processing.

[0030] The steel fixing unit 3 further includes a through slot 310 and a hand-lifting rod 311. The through slot 310 is provided on one side of the sliding clamp plate 32 facing outward, and the through slot 310 is connected to the mounting slot provided at the lower end of the sliding clamp plate 32. The hand-lifting rod 311 passes through the through slot 310 horizontally and is fixedly connected to the end of the upper pressing rod 38. The through slot 310 is used for the fixed connection between the hand-lifting rod 311 and the upper pressing rod 38, and the hand-lifting rod 311 is used to lift the upper pressing rod 38 upward to facilitate the loading process.

[0031] The processing unit 4 includes a mounting frame 41, a hydraulic cylinder 42, a connecting rod 43 and a spraying machine 44. A horizontal slide groove is provided at the rear side of the base 1. The mounting frame 41 is an inverted L-shaped structure and its lower end is slidably connected inside the slide groove. A hydraulic cylinder 42 is installed inside the slide groove. The telescopic end of the hydraulic cylinder 42 extends horizontally and is fixedly connected to the side of the mounting frame 41. Two left and right vertical connecting rods 43 are fixedly connected to the lower side of the horizontal end of the mounting frame 41. A spraying machine 44 is fixedly installed at the lower end of each connecting rod 43. The hydraulic cylinder 42 is used to push the mounting frame 41 to slide left and right inside the slide groove, thereby controlling the spraying machine 44 to move and spray the steel structure workpiece. The connecting rod 43 is used to hoist the spraying machine 44.

[0032] The processing unit 4 also includes a hydraulic boom 45 and an electric saw box 46. The hydraulic boom 45 is embedded and installed at the horizontal end of the mounting frame 41. The telescopic end of the hydraulic boom 45 is set downward and its end is fixedly connected to the upper side of the electric saw box 46. The electric saw box 46 is a longitudinally arranged rectangular parallelepiped structure, and the saw blade of the electric saw box 46 is a runway-shaped structure. The mounting frame 41 is pushed to move by the hydraulic cylinder 42, and the lateral position of the electric saw box 46 can be adjusted, thereby adjusting the cutting position of the workpiece. The hydraulic boom 45 is used to control the electric saw box 46 to rise and fall.

[0033] It also includes a fixed foot 5 and bolts 6. A square fixed foot 5 is fixedly connected to each of the four corners of the lower end of the base 1. Three quarters of the fixed foot 5 extends outward, and three bolts 6 are distributed in an isosceles triangle in the three quarters of the L-shaped area. The fixed foot 5 is fixed to the installation base surface by the bolts 6 distributed in a triangular array, thereby ensuring the overall installation stability of the equipment.

[0034] The working principle of a processing equipment for steel structure processing provided by the utility model is as follows: when using the equipment, firstly, the steel structure workpiece to be processed is passed through the two side mounting frames 2 from the side, and the two ends of the workpiece are placed on the upper side of the rubber pad 312, the rubber pad 312 can buffer the steel structure workpiece and prevent the workpiece from sliding by increasing the friction force, the hand lifting rod 311 is used to lift the upper pressure rod 38 upward to facilitate the loading process; by rotating the turntable 36, the two-way threaded shaft 31 can be driven to rotate, and when the two-way threaded shaft 31 rotates, the two sliding clamps 32 installed on the shaft move at the same time, and the two sliding clamps 32 are pressed against each other When the two sliding clamps 32 are close, the steel structure workpiece placed in the middle is clamped. When the two sliding clamps 32 are relatively separated, the clamping of the steel structure workpiece is released, and the upper slide groove 33 clamps the plug block 34 at the upper end of the sliding clamp 32, so as to keep the sliding clamp 32 always in a vertical state for sliding. The threaded sleeve 35 is used for the threaded connection between the sliding clamp 32 and the bidirectional threaded shaft 31; the installation slide column 37 is used to limit the upper pressure rod 38, and the spring 39 pushes the upper pressure rod 38 downward to the left and right sides of the upper surface of the workpiece, and cooperates with the left and right sliding clamps 32 to achieve the fixing effect of the steel structure workpiece in multiple directions, ensuring the stability of the workpiece during subsequent processing. The equipment also has a reliable processing unit 4, which can perform operations such as spraying and cutting on steel structure workpieces. Under the pushing action of the hydraulic cylinder 42, the spraying machine 44 moves the steel structure workpiece for spraying, and the lateral position of the electric saw box 46 can be adjusted to adjust the cutting position of the workpiece: a lateral slide groove is opened on the rear side of the base 1, the mounting frame 41 is an inverted L-shaped structure and its lower end is slidably connected to the inside of the slide groove, and a hydraulic cylinder 42 is installed inside the slide groove. The hydraulic cylinder 42 is used to push the mounting frame 41 to slide left and right inside the slide groove, thereby controlling the spraying machine 44 to move and spray the steel structure workpiece, and the connecting rod 43 is used for hoisting the spraying machine 44; the mounting frame 41 is pushed to move by the hydraulic cylinder 42, and the lateral position of the electric saw box 46 can be adjusted to adjust the cutting position of the workpiece, and the hydraulic boom 45 is used to control the lifting and lowering of the electric saw box 46. In addition, a square fixing foot 5 is fixedly connected at each of the four corners of the lower end of the base 1. Three quarters of the fixing foot 5 extends outward, and three bolts 6 are distributed in an isosceles triangle in the three quarters of the L-shaped area. The fixing foot 5 is fixed to the installation base surface by the bolts 6 distributed in a triangular array, thereby ensuring the overall installation stability of the equipment.

[0035] It is worth noting that the input ends of the hydraulic cylinder 42, connecting rod 43, spraying machine 44, hydraulic boom 45 and electric saw box 46 disclosed in the above embodiments are electrically connected to the output end of the external power supply through an external control switch group, and the control switch group controls the operation of the above electrical devices using methods commonly used in the prior art.

[0036] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A processing equipment for steel structure processing, characterized in that: It comprises a base (1), a steel fixing unit (3) and a processing unit (4); The base (1) is a square frame, and two left and right side mounting frames (2) are fixedly connected at the upper end; The steel fixing unit (3) comprises a bidirectional threaded shaft (31), a sliding clamp (32), an upper slide groove (33), an insert block (34), a threaded sleeve (35), a turntable (36) and a rubber pad (312). The bidirectional threaded shaft (31) is rotatably connected to the inside of the side mounting frame (2). The two sections of the thread of the bidirectional threaded shaft (31) rotate in opposite directions, and the two ends of the bidirectional threaded shaft (31) are limitedly clamped on the inner wall of the side mounting frame (2). The front end of the bidirectional threaded shaft (31) extends outward and is fixedly connected to the turntable. (36), two upper slide grooves (33) are provided on the inner side of the top of the side mounting frame (2), two sliding clamps (32) are provided vertically, and an insert block (34) is fixedly connected to the upper end, and the insert block (34) is inserted and slidably connected inside the upper slide groove (33), and a threaded sleeve (35) is fixedly connected inside the sliding clamp (32), and the two sliding clamps (32) are threadedly connected to the two sections of the threaded shaft (31) through the threaded sleeve (35); Processing unit (4): installed on the upper rear end of the base (1).

2. The processing equipment for steel structure processing according to claim 1, characterized in that: The steel fixing unit (3) also includes an installation slide column (37), an upper pressure rod (38) and a spring (39). A vertical installation groove is provided at the lower position of the opposite side of the two sliding clamps (32). A vertical installation slide column (37) is fixedly connected inside the installation groove. The upper pressure rod (38) is horizontally arranged and slidably connected inside the installation groove, and is also slidably connected to the installation slide column (37). The installation slide column (37) is located above the upper pressure rod (38) and is sleeved with a spring (39) on the outer side.

3. A processing equipment for steel structure processing according to claim 2, characterized in that: The steel fixing unit (3) further comprises a through slot (310) and a hand-lifting rod (311); the sliding clamp (32) is provided with a through slot (310) on the side facing outward, the through slot (310) is connected to a mounting slot provided at the lower end of the sliding clamp (32); the hand-lifting rod (311) passes through the through slot (310) horizontally and is fixedly connected to the end of the upper pressure rod (38).

4. The processing equipment for steel structure processing according to claim 1, characterized in that: The processing unit (4) comprises a mounting frame (41), a hydraulic cylinder (42), a connecting rod (43) and a spraying machine (44). A transverse slide groove is provided on the rear side of the base (1). The mounting frame (41) is an inverted L-shaped structure and its lower end is slidably connected inside the slide groove. A hydraulic cylinder (42) is installed inside the slide groove. The telescopic end of the hydraulic cylinder (42) extends horizontally and is fixedly connected to the side of the mounting frame (41). Two left and right vertical connecting rods (43) are fixedly connected to the lower side of the horizontal end of the mounting frame (41). A spraying machine (44) is fixedly installed at the lower end of each connecting rod (43).

5. The processing equipment for steel structure processing according to claim 4, characterized in that: The processing unit (4) further comprises a hydraulic boom (45) and an electric saw box (46); the hydraulic boom (45) is embedded and installed at the horizontal end of the mounting frame (41); the telescopic end of the hydraulic boom (45) is arranged downward and its end is fixedly connected to the upper side of the electric saw box (46); the electric saw box (46) is a longitudinally arranged rectangular parallelepiped structure, and the saw blade of the electric saw box (46) is a runway-shaped structure.

6. The processing equipment for steel structure processing according to claim 1, characterized in that: It also includes a fixed foot (5) and bolts (6), wherein the four corners of the lower end of the base (1) are fixedly connected to a square fixed foot (5), three quarters of the fixed foot (5) extend outward, and three bolts (6) are distributed in an isosceles triangle in the three quarters of the L-shaped area.