Flywheel clamp

By designing a flywheel fixture that adopts elastic clips and opening fitting structures, synchronous processing of pole claws and cone holes is achieved, solving the problems of cumbersome installation and low processing accuracy of clamping tooling in the prior art, and improving work efficiency and product quality.

CN222608818UActive Publication Date: 2025-03-14ZHENGJIANG FENGLONG ELECTRIC CO LTD
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Patent Information

Application Number
CN202421136854.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-03-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the existing flywheel processing, the installation and commissioning process of clamping tooling is cumbersome and takes a long time, resulting in low working efficiency. Insolid clamping, it is easy to cause the flywheel processing accuracy to decrease and increase the scrap rate.

Method used

A flywheel fixture is designed, adopting a matching structure of elastic clips and openings. Through the synchronous processing of the tapered rod, the synchronous processing of the pole claws and the taper holes is realized, which simplifies the installation process of the clamping tool.

Benefits of technology

Through the use of this flywheel clamp, the installation time of clamping tooling is significantly reduced, the dimensional qualification and processing stability of the flywheel product are improved, and the scrap rate of the flywheel is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flywheel clamp, and belongs to the field of flywheel machining. Comprising a base; the positioning disc is arranged on the base; the clamping piece is arranged on the positioning disc in a penetrating mode, one end of the clamping piece extends out of the base, and meanwhile the clamping piece is in sliding fit with the base and the positioning disc; the connecting disc is arranged on the positioning disc; an opening is formed in the connecting disc, the clamping piece comprises an elastic flaring structure used for clamping a workpiece, and the elastic flaring structure penetrates through the opening; when the clamping piece slides towards the base, the outer wall of the elastic flaring structure abuts against the inner wall of the opening. The flywheel clamp has the beneficial effect of being good in clamping effect.
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Description

Technical Field

[0001] The present application relates to the field of flywheel processing, and in particular, to a flywheel fixture. Background Art

[0002] In order to improve production efficiency, the generator flywheel assembly will perform certain positioning and clamping on the flywheel body when processing the flywheel body. In different generators, the flywheel body has different sizes and models, and there are different clamping tools corresponding to them. In the continuous production process, each round of flywheel processing and production requires manual re-clamping of the flywheel body, that is, reinstalling different types of clamping tools to adapt to the flywheel body to be processed. In each debugging process, the clamping tool is installed as a whole on the processing machine tool, and the position of the clamping tool is ensured to correspond to other equipment on the processing machine tool, which greatly increases the work intensity of the workers, and consumes a lot of working time in the repeated disassembly and installation of the clamping tool, which significantly reduces the work efficiency and indirectly increases the production cost; at the same time, when processing the flywheel body, the general clamping tool is prone to loosening, resulting in a decrease in the flywheel processing accuracy, which in turn leads to an increase in the scrap rate of the flywheel body. Utility Model Content

[0003] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0004] In order to solve the technical problems mentioned in the above background technology section, some embodiments of the present application provide a flywheel clamp, including:

[0005] Base;

[0006] A positioning plate is arranged on the base;

[0007] A clamping member is provided on the positioning plate through and through, and one end of the clamping member extends and protrudes out of the base, and the clamping member is slidably matched with the base and the positioning plate;

[0008] A connecting plate, arranged on the positioning plate;

[0009] An opening is provided on the connecting plate, and the clamping member includes an elastic flaring structure for clamping the workpiece, and the elastic flaring structure passes through the opening; when the clamping member slides toward the base, the outer wall of the elastic flaring structure abuts against the inner wall of the opening.

[0010] The present application places the flywheel in the clamping groove, and moves the clamping member by means of an equipment processing machine tool, toward the base, so that the outer wall of the clamping groove of the clamping member abuts against the inner wall of the opening, thereby clamping the flywheel in the clamping groove.

[0011] Further, the clamping member comprises:

[0012] A driving rod, one end of which extends outside the base;

[0013] The elastic expansion structure is fixed on one end of the driving rod.

[0014] Furthermore, one end of the elastic expansion structure is constructed as a plurality of elastic clips, and there are gaps between the elastic clips.

[0015] Furthermore, one end of the elastic clip has an outward expansion portion, and one end of the inner wall of the opening has an expansion groove matched with the outward expansion portion.

[0016] Furthermore, the cross-sectional area of ​​the elastic clip gradually increases from one end to the other end, and the cross-sectional area of ​​the opening gradually increases from one end to the other end.

[0017] Furthermore, the clamping member further comprises:

[0018] A fixing ring, fixedly arranged on the inner wall of the driving rod;

[0019] A cone rod, fixed on the fixing ring;

[0020] One end of the tapered rod is inserted into the flywheel.

[0021] Furthermore, the clamping member further comprises:

[0022] A limiting plate, which is movably sleeved on the outer wall of the driving rod, and one end of which abuts against the side wall of the elastic expansion structure;

[0023] The return spring is arranged between the limit plate and the positioning plate.

[0024] Furthermore, a movable cavity for the limiting disk to slide is provided on the driving rod.

[0025] Furthermore, a mounting cavity for placing the limiting disk is provided on the positioning disk.

[0026] Furthermore, both the base and the positioning plate are provided with through slots for the clamping member to pass through.

[0027] The beneficial effect of the present application is that: the present application can realize synchronous processing of the pole claw and the tapered hole at one time through the cooperation of the elastic clip and the opening, and the action of the tapered rod, which greatly reduces the installation time and improves the size qualification and requirements of the flywheel product. To achieve the processing required by customers for product size, especially the processing requirements of the tapered hole, conventional flywheel clamping needs to be clamped and positioned through the tapered hole, but some customers have processing requirements for the flywheel tapered hole. In the past, the processing was to meet the customer's requirements for the processing of the tapered hole through secondary clamping, and the stability was poor and the concentricity was relatively low. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0029] In addition, the same or similar reference numerals denote the same or similar elements throughout the drawings.

[0030] It is to be understood that the drawings are schematic and that components and elements are not necessarily drawn to scale.

[0031] In the attached picture:

[0032] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0033] Figure 2 is an exploded view of an embodiment;

[0034] Figure 3 is a cross-sectional view of an embodiment;

[0035] Figure 4 yes Figure 3 Enlarged view of part A.

[0036] Reference numerals:

[0037] 1. Base; 2. Positioning plate; 3. Clamping piece; 4. Connecting plate; 5. Through slot; 6. Opening; 7. Clamping slot; 8. Driving rod; 9. Elastic flaring structure; 10. Elastic clip; 11. Outward expansion part; 12. Expansion slot; 13. Fixing ring; 14. Conical rod; 15. Limiting plate; 16. Reset spring; 17. Movable cavity; 18. Installation cavity; 19. Flywheel. DETAILED DESCRIPTION

[0038] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0039] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0040] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0041] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0042] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0043] Reference Figure 1-4 The flywheel clamp comprises a base 1, a positioning plate 2, a clamping member 3, and a connecting plate 4; the base 1 is fixed on the equipment processing machine by bolts, the positioning plate 2 is fixed on the base 1 by screws, the clamping member 3 is penetrated on the positioning plate 2 and the base 1, and the base and the positioning plate 2 are both provided with a through slot 5 for the clamping member 3 to penetrate, and the clamping member 3 is slidably matched with the base 1 and the positioning plate 2, one end of the clamping member 3 is connected to the equipment processing machine (it can be connected to a manipulator, a cylinder, a motor, etc. that can drive the clamping member 3 to move), and the clamping member 3 is driven to move by the equipment processing machine. The connecting plate 4 is fixed on the positioning plate 2 by screws, and the connecting plate 4 is provided with an opening 6 for the clamping member 3 to pass through, and one end of the clamping member 3 is provided with a clamping groove 7 for the installation of the flywheel 19. Among them, the clamping end of the clamping member 3 passes through the opening 6 to the outside of the opening 6, so as to facilitate the clamping of the flywheel 19. Place the flywheel 19 in the clamping groove 7 , and move the clamping member 3 toward the base 1 by means of the equipment processing machine, so that the outer wall of the clamping groove 7 of the clamping member 3 abuts against the inner wall of the opening 6 , thereby clamping the flywheel 19 in the clamping groove 7 .

[0044] The clamping member 3 includes a driving rod 8 and an elastic flaring structure 9; one end of the driving rod 8 extends outside the base 1, one end of the elastic flaring structure 9 is fixed on the driving rod 8, and the clamping groove 7 is opened in the elastic flaring structure 9. Among them, the outer contour of the elastic flaring structure 9 is similar to the inner contour of the opening 6, and one end of the elastic flaring structure 9 is constructed into a plurality of elastic flaring structures 9, and there are gaps between the elastic flaring structures 9; one end of the elastic flaring structure 9 has an outward expansion portion 11, and one end of the inner wall of the opening 6 has an expansion groove 12 that matches the outward expansion portion 11. In other embodiments, the cross-sectional area of ​​the elastic flaring structure 9 gradually increases from one end to the other end, and the cross-sectional area of ​​the opening 6 gradually increases from one end to the other end.

[0045] The clamping member 3 further includes a fixing ring 13 and a tapered rod 14; the fixing ring 13 is fixedly arranged on the inner wall of the driving rod 8, and the tapered rod 14 is fixedly arranged on the fixing ring 13 and is located in the clamping groove 7. When the flywheel 19 is installed in the clamping groove 7, the tapered rod 14 can be inserted into the tapered hole on the flywheel 19.

[0046] The clamping member 3 also includes a limit plate 15 and a return spring 16; a movable cavity 17 is opened on the outer wall of the driving rod 8, the limit plate 15 is sleeved on the movable cavity 17 and slidably cooperates with the driving rod 8, one end of the limit plate 15 abuts against the side wall of the elastic flaring structure 9, one end of the return spring 16 is connected to the limit plate 15, and the other end is connected to the positioning plate 2.

[0047] The positioning plate 2 is provided with a mounting cavity 18 for placing the limiting plate 15 .

[0048] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. A flywheel fixture, characterized in that: include: Base; A positioning plate, arranged on the base; A clamping member is provided on the positioning plate through and through, and one end of the clamping member extends and protrudes out of the base, and the clamping member is slidably matched with the base and the positioning plate; A connecting plate, arranged on the positioning plate; The connecting plate is provided with an opening, and the clamping member includes an elastic flaring structure for clamping a workpiece, and the elastic flaring structure passes through the opening; when the clamping member slides toward the base, the outer wall of the elastic flaring structure abuts against the inner wall of the opening.

2. The flywheel fixture according to claim 1, characterized in that: The clamping member also includes: A driving rod, one end of which extends outside the base; The elastic expansion structure is fixedly arranged on one end of the driving rod.

3. The flywheel fixture according to claim 2, characterized in that: One end of the elastic expansion structure is constructed as a plurality of elastic clips, and there are gaps between the elastic clips.

4. The flywheel fixture according to claim 3, characterized in that: One end of the elastic clip has an outward expansion portion, and one end of the inner wall of the opening has an expansion groove matched with the outward expansion portion.

5. The flywheel fixture according to claim 3, characterized in that: The cross-sectional area of ​​the elastic clip gradually increases from one end to the other end, and the cross-sectional area of ​​the opening gradually increases from one end to the other end.

6. The flywheel fixture according to claim 2, characterized in that: The clamping member also includes: A fixing ring, fixedly arranged on the inner wall of the driving rod; A cone rod, fixed on the fixing ring; One end of the tapered rod is inserted into the flywheel.

7. The flywheel fixture according to claim 2, characterized in that: The clamping member also includes: A limiting plate, movably sleeved on the outer wall of the driving rod, and one end of which abuts against the side wall of the elastic expansion structure; The return spring is arranged between the limit plate and the positioning plate.

8. The flywheel fixture according to claim 7, characterized in that: The driving rod is provided with a movable cavity for the limiting plate to slide.

9. The flywheel fixture according to claim 7, characterized in that: The positioning plate is provided with an installation cavity for placing the limiting plate.

10. The flywheel fixture according to claim 1, characterized in that: The base and the positioning plate are both provided with through slots for the clamping member to pass through.