Burr removing roller for processing sealing gasket for steam turbine
By introducing lifting and positioning components into the gasket processing burr removal device, the problems of inefficient burr removal caused by different gasket thicknesses and complex maintenance and maintenance are solved, and more efficient burr removal and simple maintenance process are achieved.
Patent Information
- Application Number
- CN202420912638.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing gasket processing burr removal device cannot adjust the distance between the brush roller and the gasket according to the thickness of the gasket, resulting in inefficient burr removal, complicated maintenance and maintenance process, and long disassembly and assembly time.
A burr removal roller including a base plate, a lifting assembly and a positioning assembly is designed. The lift assembly is constructed through a sleeve and slide bar, allowing the height of the brush roller to be adjusted to accommodate gaskets of different thicknesses. The positioning assembly simplifies the disassembly and maintenance of the roller and wire brush through the cooperation of the spring and the limit button.
By adjusting the height of the brush roller, the efficiency of burr removal on the surface of the sealing gasket is improved, and the maintenance and maintenance process is simplified, reducing disassembly and assembly time is improved, and overall efficiency is improved.
Smart Images

Figure CN222608969U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing a sealing gasket for a steam turbine, in particular to a burr removal roller for processing a sealing gasket for a steam turbine. Background Art
[0002] Sealing gasket is an industrial part used to connect pipes and play a sealing role. At present, burrs will form on the surface of the sealing gasket after cutting. Since these burrs affect the surface quality of the workpiece, machine operation is required to remove the surface burrs. There are many kinds of deburring machines, which can be divided into physical deburring and chemical deburring according to the method. The chemical deburring methods currently mainly include pure chemical corrosion deburring and electrolytic deburring. The physical deburring methods currently mainly include vibration grinding deburring, rolling deburring, magnetic deburring machine and strong ultrasonic deburring. In physical deburring equipment, wire brushes or grinding wheels are mainly used to grind the burred parts to remove burrs.
[0003] A burr removal device for sealing gasket production disclosed in publication number CN212045588U has a novel structure, a simple structure, is easy to implement and effectively removes burrs on both sides of the sealing ring, improves production efficiency and yield rate, and is suitable for promotion.
[0004] However, this burr removal device for producing a sealing gasket has the following disadvantages:
[0005] When removing burrs from the gasket, the thickness of the gasket varies and the distance between the brush roller and the gasket cannot be adjusted according to the degree of fit between the brush roller and the gasket, thereby reducing the efficiency of burr removal.
[0006] When the brush roller needs to be maintained and repaired, the disassembly and assembly process of the brush roller is relatively complicated, which increases the disassembly and assembly time and reduces the maintenance and repair efficiency. Utility Model Content
[0007] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a burr removal roller for processing a sealing gasket for a steam turbine, thereby solving the problems raised in the above-mentioned background technology.
[0008] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
[0009] A burr removal roller for processing a sealing gasket for a steam turbine comprises a bottom plate, a plurality of square grooves are axially symmetrically provided on both sides of the top of the bottom plate, a lifting assembly for adjusting the height of a brush roller is sleeved inside the square groove, a connecting piece is fixedly connected to the top of the lifting assembly, and a positioning assembly for fixing the brush roller and facilitating the disassembly and assembly of the brush roller is arranged on the top of the connecting piece.
[0010] Optionally, the lifting assembly includes a sleeve rod sleeved inside the square groove, a sliding rod is slidably connected inside the sleeve rod, the top of the sliding rod is fixedly connected to the bottom of the connecting plate, a plurality of adjustment holes are equidistantly provided on the side of the sliding rod from top to bottom, a limiting hole is provided on one side of the top of the sleeve rod, and a threaded cap for fixing is provided inside the limiting hole.
[0011] Optionally, the positioning assembly includes a fixing plate arranged on the top of the connecting plate, a groove is provided on the top of the fixing plate, and directional holes are provided on the inner side wall of the groove in an axially symmetrical manner. A spring is provided inside the directional hole, a limit button is provided at one end of the spring, and a positioning block is sleeved on the inner bottom of the groove and at the bottom of the limit button.
[0012] Optionally, a connecting rod is provided on one side of the positioning block, a roller is provided at one end of the connecting rod, and a wire brush for removing burrs on the surface of the turbine sealing gasket is sleeved on the surface of the roller.
[0013] Optionally, a driving motor is provided on one side of one end of the base plate, and the output end of the driving motor is fixedly connected to a conveyor belt for conveying the turbine sealing gasket. The conveyor belt is designed to place the turbine sealing gasket on the surface of the conveyor belt. Through the operation of the conveyor belt, the turbine sealing gasket can be conveyed to the bottom of the wire brush and burr removal can begin.
[0014] Optionally, legs are fixedly connected to the four corners of the bottom of the base plate, and pads are provided at the bottom of the legs. The provision of the legs improves the stability of the base plate on the ground.
[0015] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:
[0016] 1. The burr removal roller processed by the steam turbine sealing gasket is provided with a lifting component. When the steam turbine sealing gasket is deburred, the steam turbine sealing gasket is placed on the surface of the conveyor belt. At this time, the staff can observe the distance between the steam turbine sealing gasket and the wire brush, and rotate the threaded cap to make the sliding rod slide into the inside of the sleeve rod, and then adjust the distance between the wire brush and the steam turbine sealing gasket until the wire brush fits the surface of the steam turbine sealing gasket, and fix the height, thereby achieving the purpose of adjusting according to the thickness of the steam turbine sealing gasket and the distance between the wire brush and the steam turbine sealing gasket, improving the applicability of burr removal, and making the wire brush fit the surface of the steam turbine sealing gasket more closely, and improving the efficiency of burr removal.
[0017] 2. The burr removal roller processed by the sealing gasket for the steam turbine can be provided with a positioning component. When it is necessary to perform maintenance and repair on the roller and the wire brush, the limit button can be pressed to make the limit button compress the spring, so that the positioning block connected to the connecting rod can be removed from the inside of the groove, thereby completing the disassembly of the entire roller. After the maintenance and repair is completed, the positioning block at one end of the connecting rod is aligned with the groove and pressed down, so that the positioning block compresses the lower limit button and the spring until the positioning block is at the bottom of the groove, and at the same time, the limit button is above the positioning block, and is acted upon by the elastic force of the spring to push the limit button out and limit the positioning block, thereby completing the installation, thereby improving the convenience of overall disassembly and assembly, and improving the efficiency of maintenance and repair.
[0018] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0020] In the figure:
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the conveyor belt of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the positioning component of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the lifting component of the utility model.
[0025] In the figure: 1. bottom plate; 2. square groove; 3. lifting assembly; 31. sleeve rod; 32. slide rod; 321. adjustment hole; 311. limit hole; 312. threaded cap; 4. connecting piece; 5. positioning assembly; 51. fixing plate; 52. groove; 521. directional hole; 522. spring; 523. limit button; 524. positioning block; 6. connecting rod; 7. roller; 8. wire brush; 9. drive motor; 10. conveyor belt.
[0026] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0027] The utility model will now be further described in detail with reference to the accompanying drawings.
[0028] See also Figure 1-4 As shown, in this embodiment, a base plate 1 is provided, and a plurality of square grooves 2 are axially symmetrically provided on both sides of the top of the base plate 1, and a lifting assembly 3 for adjusting the height of the brush roller is sleeved inside the square groove 2, and a connecting piece 4 is fixedly connected to the top of the lifting assembly 3, and a positioning assembly 5 for fixing the brush roller and facilitating the disassembly and assembly of the brush roller is provided on the top of the connecting piece 4.
[0029] See also Figure 1 and Figure 2 A connecting rod 6 is provided on one side of the positioning block 524, and a roller 7 is provided at one end of the connecting rod 6. A wire brush 8 for removing burrs on the surface of the turbine sealing gasket is sleeved on the surface of the roller 7. Through the design of the wire brush 8, the burrs on the surface of the sealing gasket can be flushed and removed.
[0030] See also Figure 1 and Figure 2 A driving motor 9 is arranged on one side of one end of the bottom plate 1, and a conveyor belt 10 for conveying a steam turbine sealing gasket is fixedly connected to the output end of the driving motor 9. The conveyor belt 10 is designed to place the steam turbine sealing gasket on the surface of the conveyor belt 10. Through the operation of the conveyor belt 10, the steam turbine sealing gasket can be conveyed to the bottom of the wire brush 8 and burr removal can begin.
[0031] See also Figure 1 and Figure 2 The four corners of the bottom of the base plate 1 are fixedly connected with supporting legs, and the bottom of the supporting legs is provided with pads. The setting of the supporting legs improves the stability of the base plate 1 sitting on the ground.
[0032] Embodiment 1:
[0033] See also Figure 3The positioning assembly 5 includes a fixing plate 51 arranged on the top of the connecting piece 4, a groove 52 is provided on the top of the fixing plate 51, and a directional hole 521 is provided on the inner wall of the groove 52 in an axially symmetrical manner. A spring 522 is provided inside the directional hole 521, and a limit button 523 is provided at one end of the spring 522. A positioning block 524 is sleeved on the inner bottom of the groove 52 and at the bottom of the limit button 523. When it is necessary to maintain and overhaul the roller 7 and the wire brush 8, the limit button 523 can be pressed so that the limit button 523 compresses the spring 522, and the positioning block 524 can be connected to the connecting rod 6. The roller 7 is removed from the inside of the groove 52, thereby completing the overall disassembly of the roller 7. After the maintenance and inspection is completed, the positioning block 524 at one end of the connecting rod 6 is aligned with the groove 52 and pressed down, so that the positioning block 524 compresses the lower limit button 523 and the spring 522 until the positioning block 524 is at the bottom of the groove 52, and at the same time, the limit button 523 is above the positioning block 524, and under the action of the elastic force of the spring 522, the limit button 523 is pushed out and the positioning block 524 is limited, thereby completing the installation, thereby improving the convenience of overall disassembly and assembly, and improving the efficiency of maintenance and inspection.
[0034] Embodiment 2:
[0035] See also Figure 4 The lifting assembly 3 includes a sleeve rod 31 sleeved inside the square groove 2, a sliding rod 32 is slidably connected inside the sleeve rod 31, the top of the sliding rod 32 is fixedly connected to the bottom of the connecting piece 4, and a plurality of adjustment holes 321 are opened on the side of the sliding rod 32 in order from top to bottom. A limiting hole 311 is opened on one side of the top of the sleeve rod 31, and a threaded cap 312 for fixing is arranged inside the limiting hole 311. When deburring the steam turbine sealing gasket, the steam turbine sealing gasket is placed on the surface of the conveyor belt 10, and the staff can see Observe the distance between the steam turbine sealing gasket and the wire brush 8, rotate the threaded cap 312, so that the sliding rod 32 slides into the inside of the sleeve rod 31, and then the distance between the wire brush 8 and the steam turbine sealing gasket can be adjusted until the wire brush 8 fits the surface of the steam turbine sealing gasket and the height is fixed, thereby achieving the purpose of adjusting according to the thickness of the steam turbine sealing gasket and the distance between the wire brush 8 and the steam turbine sealing gasket, improving the applicability of burr removal, and at the same time making the wire brush 8 fit the surface of the steam turbine sealing gasket more closely and improving the efficiency of burr removal.
[0036] In the utility model, the working steps of the device are as follows:
[0037] Step 1: When removing burrs from the steam turbine seal, place the steam turbine seal on the surface of the conveyor belt 10. At this time, the staff can observe the distance between the steam turbine seal and the wire brush 8, and rotate the threaded cap 312 to make the slide rod 32 slide into the inside of the sleeve rod 31, and then adjust the distance between the wire brush 8 and the steam turbine seal until the wire brush 8 fits the surface of the steam turbine seal and fixes the height, thereby achieving the purpose of adjusting according to the thickness of the steam turbine seal and the distance between the wire brush 8 and the steam turbine seal;
[0038] The second step: when it is necessary to perform maintenance and inspection on the roller 7 and the wire brush 8, the limit button 523 can be pressed so that the limit button 523 compresses the spring 522, and the positioning block 524 connected to the connecting rod 6 can be removed from the inside of the groove 52, thereby completing the disassembly of the entire roller 7. After the maintenance and inspection is completed, the positioning block 524 at one end of the connecting rod 6 is aligned with the groove 52 and pressed down so that the positioning block 524 compresses the lower limit button 523 and the spring 522 until the positioning block 524 is at the bottom of the groove 52, and at the same time, the limit button 523 is above the positioning block 524, and is acted upon by the elastic force of the spring 522, so that the limit button 523 is pushed out and the positioning block 524 is limited, thereby completing the installation;
[0039] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above-mentioned utility model, the details of its power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by technical personnel in this field.
[0040] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.
Claims
1. A burr removal roller for processing a sealing gasket for a steam turbine, comprising a bottom plate (1), characterized in that: A plurality of square grooves (2) are axially symmetrically formed on both sides of the top of the bottom plate (1); a lifting assembly (3) for adjusting the height of the brush roller is sleeved inside the square groove (2); a connecting piece (4) is fixedly connected to the top of the lifting assembly (3); a positioning assembly (5) for fixing the brush roller and facilitating the disassembly and assembly of the brush roller is arranged on the top of the connecting piece (4); The lifting assembly (3) comprises a sleeve rod (31) sleeved inside the square groove (2), a sliding rod (32) is slidably connected inside the sleeve rod (31), and the top end of the sliding rod (32) is fixedly connected to the bottom end of the connecting piece (4); The positioning assembly (5) comprises a fixing plate (51) arranged on the top of the connecting piece (4), and a groove (52) is formed on the top of the fixing plate (51).
2. The burr removal roller for processing a sealing gasket for a steam turbine according to claim 1, characterized in that: A plurality of adjustment holes (321) are equidistantly provided on the side of the slide rod (32) from top to bottom, a limiting hole (311) is provided on one side of the top end of the sleeve rod (31), and a threaded cap (312) for fixing is provided inside the limiting hole (311).
3. The burr removal roller for processing a sealing gasket for a steam turbine according to claim 1, characterized in that: The inner side wall of the groove (52) is provided with an axially symmetrical directional hole (521), a spring (522) is arranged inside the directional hole (521), a limit button (523) is arranged at one end of the spring (522), and a positioning block (524) is sleeved on the inner bottom of the groove (52) and at the bottom of the limit button (523).
4. The burr removal roller for processing a sealing gasket for a steam turbine according to claim 3, characterized in that: A connecting rod (6) is provided on one side of the positioning block (524), a roller (7) is provided on one end of the connecting rod (6), and a steel wire brush (8) for removing burrs on the surface of a turbine sealing gasket is sleeved on the surface of the roller (7).
5. The burr removal roller for processing a sealing gasket for a steam turbine according to claim 1, characterized in that: A driving motor (9) is arranged on one side of one end of the base plate (1), and a conveyor belt (10) for conveying a sealing gasket for a steam turbine is fixedly connected to the output end of the driving motor (9).
6. The burr removal roller for processing a sealing gasket for a steam turbine according to claim 1, characterized in that: The four corners of the bottom of the base plate (1) are fixedly connected with support legs, and the bottom of the support legs is provided with a pad.
Citation Information
Patent Citations
Burr removing device for sealing gasket production
CN212045588U